Clutch Bushing Replacement Tool Kit - Polaris 2005 SPORTSMAN 500 Servise Manual

NON- -EBS - - DRIVE CLUTCH
BUSHING SERVICE
*Clutch Bushing Replacement Tool Kit (PN
2871226)
Stamp Qty. Part Description
#2 1 P--90 Drive/Driven
Clutch Bushing
Install Tool
#3 1 Drive Clutch Cover
Bushing Removal/
Installation Tool (all
clutches)
#5 1 P--90 Driven Clutch
Cover Bushing Re-
moval Tool
#8 1 Main Puller Adapter
#9 1 Adapter Reducer
#10 1 Number Two Puller
Adapter
NON- -EBS - - DRIVE CLUTCH
MOVEABLE SHEAVE -
BUSHING REMOVAL
#3
#2
#10
#8
1. Install handle end of the Piston Pin Puller (PN
2870386) securely into bench vise and lightly
grease puller threads.
Piston Pin Puller (PN 2870386)
2. Remove nut from puller rod and set aside.
Part #
5020628
5020629
3. Install the Main Puller Adapter (#8) (PN 5020632)
5020631
5020632
5010279
5020633
4. Insert the Number Two Adapter (#10) (PN
#5
5. Install the nut removed in Step 2 onto end of puller
#9
6. Turn
7. Remove nut from puller rod and set aside.
Piston Pin Puller
(PN 2870386)
Main Puller Adaptor (#8)
onto the Piston Pin Puller (PN 2870386).
5020633) into the bushing from belt side as
shown. With towers pointing toward vise, slide
sheave and bushing onto puller rod.
rod and hand tighten.
increase tension on sheave if needed. Nut is left
hand thread
sheave and puller
counterclockwise on puller rod until bushing is
removed.
CLUTCHING
Turn puller barrel to
barrel together
6.17