Lubrications Points - Polaris 2005 SPORTSMAN 500 Servise Manual

MAINTENANCE
TRANSMISSION SPECIFICATIONS
Specified Lubricant:
AGL Gearcase Lubricant:
(PN 2873603) (Gallon) (PN 2873602) (12 oz.)
Capacity: . . . . At change: Approx. 32 oz.
Drain Plug & Fill Plug:
22 ft. lbs. (30 Nm)
To check the level:
1. Remove fill plug.
2. Fluid should be filled to bottom of fill plug hole
threads. Add the proper lubricant as required to
bring level into operating range as shown.
To change lubricant:
1. Place a drain pan beneath the transmission oil
drain plug area.
Elevate the front of the machine
S
using a proper lifting device or
automotive approved ramps.
This will ensure that the oil in the
S
transmission is properly drained.
2.12
(948 ml)
Oil Fill Plug
AGL
Oil Fill Level--
Bottom Fill Plug
Hole Threads
2. Remove the drain plug and wipe the magnetic end
clean to remove accumulated metallic filings.
3. After the oil has drained completely, install a new
sealing washer (if installed) and install the drain
plug. Torque to 22 ft.lbs. (30 Nm).
4. Add the proper lubricant through the fill plug hole
until the oil level is to the bottom of the fill plug hole
threads (See Illustration above). Do not overfill.
5. Check for leaks.
6. Reinstall skid plate if removed in Step 1.
LUBRICATIONS / GREASE
POINTS
As shown on Page 2.7, there are 3 grease zerks on
the Sportsman, two front ball joints and front prop
shaft.
Ball Joint Zerk