Polaris 2005 SPORTSMAN 500 Servise Manual page 240

BRAKES
REAR BRAKE CALIPER EXPLODED VIEW
APPLY POLARIS DOT 3 BRAKE
3
FLUID TO COMPONENT
Pads
FRONT BRAKE CALIPER EXPLODED VIEW
Socket Set Screw
Bleeder Screw
35--60 IN. LBS.
(4--6.5 NM)
Caliper Assembly
9.4
Rear Housing
3
Piston
Bracket
Front Housing (Anvil)
O--ring
Bushing Boot
Square
3
O--Rings
Boot Bushing
Caliper Mount
Washers
Bleed
Screws
O--rings
Seals 3
Slide Pins
Torque
Bushings
30--35 ft.lbs.
Seal
(41--48 Nm)
APPLY POLARIS DOT 3 BRAKE
3
FLUID TO COMPONENT
Piston
3
Anvil Bolts
Torque
16--18 ft.lbs.
(22--25 Nm)
Torque
25--30 in. lbs.
(2.80--3.40) Nm
APPLY POLARIS ALL
PURPOSE GREASE
Brake Pads