Polaris 2005 SPORTSMAN 500 Servise Manual page 175

6. Install sheave onto puller.
7. Install nut onto puller rod and tighten by hand.
Turn puller barrel for further tension if needed.
8. Turn clutch sheave counterclockwise until
bushing is removed. Repeat Steps 5 - 8 for other
bushing.
9. Remove nut from puller rod and set aside.
10. Remove adapters from puller.
11. Remove bushing and removal tool from adapters.
Discard bushing.
NON- -EBS - - DRIVEN CLUTCH
MOVEABLE SHEAVE -
BUSHING INSTALLATION
Piston Pin Puller
(PN 2870386)
1. Working from the top, insert Number Two Puller
Adapter (#10) (PN 5020633) onto the puller. See
illustration at above.
Number Two Puller
Adapter (#10)
2. Start new bushing evenly in moveable sheave.
Apply Loctitet 680 (PN 2870584) to the back
side of new bushing.
3. Install sheave onto puller with new bushing
upward as shown. Install the Number Two Puller
Adapter (#10) (PN 5020633).
4. Install nut onto puller rod and hand tighten against
installation tool.
5. Turn clutch sheave counterclockwise until
bushing is seated.
6. Remove nut from puller rod and set aside.
CLUTCHING
6.23