Speedometer Removal; Speedometer Installation - Polaris 2005 SPORTSMAN 500 Servise Manual

SPEEDOMETER REMOVAL

1. Remove the three screws that secure the
headlight pod cover and disconnect the wire
connectors from the instrument cluster and work
light switch.
2. Push the instrument cluster out from the backside
of the pod, while securely holding the pod.
Instrument Cluster
Push Instrument
Cluster Outward
*NOTE: Do not remove the rubber grommet in the
pod. Only remove the rubber grommet if necessary.
Rubber Mount
Pod

SPEEDOMETER INSTALLATION

1. Spray a soap and water mixture onto the outer
surface area of the instrument cluster. This will
help the instrument cluster slide into the pod
assembly more easily.
2. Be sure the rubber grommet inside the pod is fully
installed and that the indexing key is in the
headlight pod keyway.
3. Hold the pod assembly securely and insert the
instrument cluster into the pod assembly. Twist
the instrument cluster gently in a clockwise
motion to properly seat the instrument cluster into
the pod assembly. Apply pressure on the bezel
while pressing down on the instrument cluster.
*NOTE: Do not allow alcohol or petroleum products
to come in contact with the instrument cluster lens.
ELECTRICAL
Align Index Points
10.9