Water Pump Install Kit - Polaris 2005 SPORTSMAN 500 Servise Manual

Ill. 4
4. Ensure that the split between the puller legs is
fully supported by the main body of the tool (Ill 4).
Hex Socket Screws
Puller Legs
Lip must grasp inside
of mechanical seal.
Ill. 5
5. Tighten the hex socket screws on the puller legs
sufficiently so the lip of the puller legs will grasp
the mechanical seal. Ill. 5
Ill. 6
6. Turn the puller T-Handle clockwise until it
contacts the water pump shaft. Continue rotating
until the remaining portion of mechanical seal has
been removed from the cases. Ill. 6 Pump shaft
oil seal can also be replaced at this time if
necessary.
Main puller
body
Position the split
90° to opening
on main puller
body
7. The Water Pump Install Kit (PN 5131135) is
required to install the new mechanical seal. This
tool is available separately and it is also included
in the Crankshaft/Water Pump Seal Installation
Kit (PN 2871283).
ONE WAY VALVE
INSTALLATION
Install the one way valve plunger, spring, and plug
using a new sealing washer.
One Way Valve Plug Torque:
16 ft. lbs. (22 Nm)
CAM CHAIN DRIVE
SPROCKET INSTALLATION
B
A
Tighten
1. Install the Woodruff key, drive sprocket, and
slotted nut. Tighten the nut to the specified
torque.
Slotted Nut Torque:
35-51 ft. lbs. (47-69 Nm)
ENGINE
3.43