High Beam Headlight Bulb Replacement - Polaris 2005 SPORTSMAN 500 Servise Manual

HIGH BEAM HEADLIGHT
BULB REPLACEMENT
CAUTION: Do not service while headlight is hot.
Serious burns may result. Protect lamp during install.
1. Remove three Phillips screws on the headlight
pod.
2. Lift pod cover up.
3. Disconnect instrument cluster harness (A) and
back--up light switch (B).
A
4. Turn the headlight
counter--clockwise and remove.
Remove 3 screws
B
lamp socket
Loosen
5. Carefully remove headlamp bulb from housing.
6. Remove the harness from the socket and replace
the headlamp.
*NOTE: Do not touch the lamp with bare fingers. Hold
the plastic part (1) of the lamp. Oil from your skin
leaves a residue, causing a hot spot that will shorten
the life of the lamp.
1
7. Install the new headlamp into the harness and
install the harness assembly into the headlight
assembly. Turn the headlight harness clockwise
to secure the headlamp into place.
HEADLIGHT HOUSING
REPLACEMENT
1. Remove three Phillips screws on the headlight
pod.
2. Disconnect instrument cluster harness (A) and
back--up light switch (B).
A
ELECTRICAL
Tighten
B
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