Polaris 2005 SPORTSMAN 500 Servise Manual page 141

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REAR CAB / FENDER
REMOVAL / INSTALLATION
1. Follow the ""REAR RACK REMOVAL" procedure
to remove the rear rack.
2. Remove the three screws (A) (T--25) that secure
the rear cab to the storage container.
3. Remove the ten plastic inserts that secure the
rear cab to the frame and plastic.
T--25 -- 6 in.lbs.
Remove plastic dart inserts.
A
BODY / STEERING / SUSPENSION
4. Disconnect the rear lights by pulling the locks on
each side and removing the connectors. Lift the
rear cab from the frame.
Remove Connectors
Lock
5. Reverse the removal steps for installation.
REAR STORAGE
REMOVAL/INSTALLATION
1. Follow the "REAR RACK REMOVAL" and "REAR
CAB REMOVAL" procedure to remove the rear
storage compartment.
removed the storage compartment comes out.
2. Remove the two plastic inserts that hold the rear
storage compartment in place.
3. For installation, reverse the removal steps.
4. Torque the 3 T--25 screws that hold the rear
storage to the rear cab to 6 in. lbs. (0.70 Nm).
After the rear cab is
5.9

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2005 sportsman 400

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