Fuel Component Overview; Fuel Sender Remove/Install - Polaris 2005 SPORTSMAN 500 Servise Manual

FUEL SYSTEM COMPONENT OVERVIEW
Fuel Pump
Tank to Pump Line
Impulse Line
FUEL SENDER
REMOVAL/INSTALL
Fuel Sender Removal
1. Disconnect the negative battery cable.
2. Remove the side panels and front cab assembly.
Refer to "COVER PANEL REMOVAL" in Chapter
5 for details.
3. Remove the gas tank cover vent hose. Be sure to
properly route the vent hose upon reassembly.
Pic 1
4. Remove the clamps on the PVT intake duct and
remove the PVT duct.
Fuel Tank
Fuel Filter
Pump to Carburetor Line
5. With all the body panels removed from the front of
6. Remove the 5 screws that secure the fuel sender
FUEL SYSTEM/CARBURETION
Vent Line
the ATV and the gas tank exposed, disconnect
the fuel sender wiring harness.
to the tank.
Carburetor
4.5