Polaris 2005 SPORTSMAN 500 Servise Manual page 205

3233952).
Gearcase Cover
Coil
Side Cutaway View of Centralized Hilliard Cover
5. Inspect the rollers for nics and scratches. The
rollers must slide up and down and in and out
freely within the roll cage sliding surfaces.
Rollers
FRONT HOUSING
INSTALLATION
1. To install gearcase, reverse removal procedure.
Use new spring pin in front prop shaft.
2. Torque mounting bolts to 30 ft.lbs. (41 Nm).
U--shaped insert
30 ft.lbs. (41 Nm)
New Roller Pin
3. Add the proper lubricant to the front gearcase.
Check drain plug for proper torque. Refer to
Chapter 2 for fluid fill and change information.
Premium Front Hub Fluid
(PN 2871654)
Front Housing Capacity
5.0 fl. oz. (148 ml)
Front Housing Mount Bolt Toque:
30 ft.lbs. (41 Nm)
FINAL DRIVE
7.17