Polaris 2005 SPORTSMAN 500 Servise Manual page 9

2005 SPORTSMAN 400
MODEL: . . . . . . . . . .
MODEL NUMBER: . A05MH42AB, AG, AH
ENGINE MODEL: . . EH42PLE
Engine
Platform
Engine Model Number
Engine Displacement
Number of Cylinders
Bore & Stroke (mm)
Compression Ratio
Compression Pressure
Engine Idle Speed
Cooling System/Capacity
Overheat Warning
Lubrication
Oil Requirements
Exhaust System
Carburetion
Carburetor model
Main Jet
Pilot Jet
Jet Needle
Needle Jet
Pilot Screw
Pilot Air Jet
Float Height
Fuel Delivery
Fuel Capacity / Requirement
Electrical
Alternator Output
Voltage Regulator
Lights : High Beam
Low Beam
Brake
Tail
Worklight
Ignition System
Ignition Timing
Circuit Protection
Spark plug / Gap
Battery / Model / Amp Hr
Starting
Instrument Cluster
Fuji 4 stroke, Single Cylinder
EH42PLE05
425cc
1
87.9 x 70 mm
9.2:1
50- -90 psi
1100 ± 200 Rpm
Liquid / 2.25 qts. (2.1 L)
HOT on Instrument Cluster
Pressurized Dry Sump
Polaris 0W- -40
Single Pipe
Mikuni BST 34mm
172.5
40
4GAC33- -3
Q- -0(829)
2.75 Turns Out
160
13 ± 1 mm (0.51 ± 0.40")
Fuel Pump
4.25 gal. (19.9L)
87 Octane (minimum)
89 Oxygenated
240 w @ 3000 RPM
3- -Phase - - Sure Power
50 watts
37 watts
26.9 watts
8.26 watts
12 watts
DC/CDI Ignition
30° ± 2° BTDC @ 5000 RPM
Solid State
NGK BKR5E/ .036 in./ 0.9 mm
Maintenance- -Free - - 12 Amp Hr
Electric / Recoil Backup
LCD
GENERAL INFORMATION
Drivetrain
Transmission Type
Transmission Capacity
Front Gearcase Capacity
Gear Ratio : Low
High
Rev.
Final
Clutch Type
Belt
Steering / Suspension
Front Suspension / Shock
Front Travel
Rear Suspension
Style / Shock
Rear Travel
Ground Clearance
Shock Preload Adjustment
Front / Rear
Turning Radius
Toe Out
Wheels / Brakes
Wheel/Tire Size - - Front
Wheel/Tire Size - - Rear
Air Press. F/R Tires
Brake - - Front
Brake - - Rear
Brake Fluid
JETTING CHART
AMBIENT TEMPERATURE
Below 40°F
Altitude
Below 5°C
0--1800
Meters
(0--6000)
(Feet)
above 1800
(above 6000)
CLUTCH CHART
Shift
Weight
Altitude
10 WH
0--1800
(5630710)
(0--6000)
Meters
(Feet)
1800--3700
20--40
(6000--12000) (5631356)
Driven Helix Position: 2- -2
Drum Shift H/L/N/R/P
32 oz.
5 oz. (147.8 ml)
23.91 / 1
10.49 / 1
16.30 / 1
3.82 / 1
PVT Non EBS
3211077
A- -arm / MacPherson Strut
8.2 in. / 20.8 cm
Progressive Rate Independent
w/ Two x 2" Coil- -over shocks
9.5 in. / 24.13 cm
11 in. / 27.94 cm
Spring tension - - Std.
65 in. / 165.10 cm
0 - - 1/16 in / .0 - - .159 mm
25 x 8 - - 12 / 4- -156
25 x 11 - - 12 / 4- -156
5 psi Front / 5 psi Rear
Dual Hydraulic Disc
Single Hydraulic Disc
Polaris DOT 3 Brake Fluid
+40°F to +80°F
+5°C to +28°C
177.5 172.5
165
170
Driven
Drive
Second
Helix
Spring Spring
Blu/Grey
Black
34--38°
(7042202) (7041782)
(5133920)
Black 34--38°
Blu/Grn
(7041157) (7041782) (5133920)
1.5