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CanyCom CM1802 Operator's Manual

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Ride-on Brushcutter
CM1802
OPERATOR'S MANUAL
Read and understand this manual completely before attempting
to operate, maintain, and inspect this machine.
Keep this manual with care so that it may be consulted in oper-
ating, maintaining, or inspecting this machine.
WARNING
CHIKUSUI CANYCOM, INC.
Ukiha-shi, Fukuoka, Japan 839-1396
Tel. +81-(0)943-75-2195 Fax.+81-(0)943-75-4396
5324 5201 000
90-1 Fukumasu, Yoshii-machi,

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  • Page 1 Keep this manual with care so that it may be consulted in oper- ating, maintaining, or inspecting this machine. 5324 5201 000 CHIKUSUI CANYCOM, INC. 90-1 Fukumasu, Yoshii-machi, Ukiha-shi, Fukuoka, Japan 839-1396 Tel. +81-(0)943-75-2195 Fax.+81-(0)943-75-4396...
  • Page 2 This machine is a work vehicle for mowing. Do not use it for other purposes. Driving this machine on a public road (or its equivalent) may be illegal. CHIKUSUI CANYCOM, INC. does not bear responsibility for accidents or violations of local regula- tions.

  • Page 3: Table Of Contents

    Contents Introduction Purpose of This Manual ..........1 Contents .
  • Page 4 Operation Preparation ............14 .
  • Page 5 Cleaning ............. 39 .
  • Page 6 Transporting <Guarantee certificate> Attached to the end of this manual. * Receive the guarantee certificate together with a receipt after you have received instructions for handling of this machine. <Appendix> "Instruction manual for engine" (Included in the tool bag) * Be sure to read it together with this manual.

  • Page 7: Introduction

    Introduction Introduction 1.1 Purpose of This Manual The purpose of this manual is to provide the user with appropriate information in detail about how to operate, maintain, and inspect this machine. This manual has been prepared for people who use this machine for the first time. Contents This manual gives information by dividing it into the following chapters.

  • Page 8: Warning Terms Used In This Manual

    Introduction 1.3 Warning Terms Used in This Manual In this manual, safety information is classified into the following four categories according to the degree of hazard (seriousness of possible accidents). Read and understand the contents below and always observe the safety instructions in this manual.

  • Page 9: Safety Labels

    Introduction 1.4 Safety Labels The safety labels shown below are attached to this machine. When warning labels have come off or become difficult to see, order new ones from a dealer by the part numbers shown below labels and attach them. 1 5234 5064 000 2 5321 5116 000 4 3667 5062 000...

  • Page 10: Warranty And After-Sales Service

    Warranty and After-Sales Service Warranty and After-Sales Service Warranty Our company guarantees this product based on the contents of the written warranty. For more information, refer to the written warranty attached to the end of this manual. After-Sales Service Please feel free to consult with the store of purchase or with our company's sales department in regard to service orders or in case trouble or questions arise during the course of using the unit.

  • Page 11: Safety

    Safety Safety 3.1 Safety Precautions This section contains safety precautions to follow when operating and maintaining the machine. Read and understand the precautions in this section as well as throughout this manual and follow them when operating or maintaining the machine. Failure to follow safety precautions could result in property damage, serious injury or death to the operator or bystanders.

  • Page 12: Operation

    Safety • Prepare beforehand the working rules and procedures such as signaling and trafic con- trol for the work place. Following such rules will reduce the risk of accidents. • Never handle fuel or grease, service the engine, or recharge the battery in the presence of fire or spark.
  • Page 13 Safety • Do not operate the machine near the edge of a cliff, an overhang or a slide area. Pay special attention after heavy rain or earthquake. • Do not make sudden maneuvers. A sudden start, stop, or turn can make the machine lose control and could cause a tip over.

  • Page 14: Servicing

    Safety Cutting When conducting cutting operation, take the following precautions. • Always follow the proper procedures for cutting as described in this manual. • Shutt off the work site. Post signs to inform of the cutting operation. Close off the site with rope if necessary to keep people, especially children, off the work site.
  • Page 15 Safety • If the engine must be running to perform a service, keep hands, feet, clothing and any part of the body away from any moving part, especially the cooling fan and the belts at the side of the engine. •...

  • Page 16: Controls And Components

    Controls and Components Controls and Components Name of Components Choke Knob Backward Differential Lock Lever Drive Lever Throttle Lever Forward Cutting Height Adjust Lever Main Switch Head Lamp Switch Rotary Clutch Lever Parking Brake Lock Lever Brake Pedal Aux. Transmission Shift Lever Cutting Blade Shield Grass Outlet –...
  • Page 17 Controls and Components Function of Components • Main Switch ..... . . Starts or stops engine. *When machine is not in use, remove key. •...

  • Page 18: Specifications

    Specifications Specifications 5.1 Product Specifications N O T E Use this product properly after understanding the specifications of this product. Model and Type CM1802 Machine Mass Mowing Rate 5300 Overall Length 1840 Overall Width Overall Height Wheelbase 1200 Tread Front 800, Rear 735...

  • Page 19: Contents Of Tool Bag

    Specifications Model and Type CM1802 Main Transmission HST (Continuously Variable) Auxiliary Transmission Constant Mesh Tires Front AGR 3.50-7 / Rear 16 x 7.00-8 Steering Rack and Pinion, Round Steering Wheel Brake Internally Expanding Cutting Width Cutting Height 0 - 75 (5 steps) Blade Type Free / Fixed Knife &...

  • Page 20: Operation

    Operation Operation Before reading this chapter, be sure to read Safety in Chapter 3 ( • pages 5 to 9). • Concerning the operation and control, be sure to follow the instructions given in this chapter. If you do not have a complete understanding of the operating and control systems or safety devices, never operate machine based on your own judgment.

  • Page 21: Inspecting And Filling Engine Oil

    Operation 6.1.2 Inspecting and Filling Engine Oil Oil level gauge 1. Pull out oil level gauge. Clean gauge with clean cloth. Reinsert oil level gauge to check oil level. 2. Check oil level. If it is not within the range A, fill engine oil from oil filler.

  • Page 22: Starting

    Operation N O T E Do not overfill HST oil. HST oil expands due to heat when in use, and may overflow. 6.2 Starting DANGER To avoid poisoning from exhaust gas, make sure the place is well ventilated when starting engine.
  • Page 23 Operation 5. Make sure drive lever is in [Neutral] position. Drive lever 6. Make sure auxiliary (aux.) transmission shift lever is in Aux. transmission [Neutral] position. shift lever 7. Pull choke knob fully to close choke valve. Choke knob 8. Move throttle lever in between [High speed] and [Low speed].
  • Page 24 Operation 10. Remove main switch cap and put engine key into main Main switch switch. START 11. Turn main switch to [START] position. 12. When engine starts, release main switch; it automatically Brake pedal goes back to [ON] position. N O T E •...
  • Page 25 Operation 15. Push choke knob back fully. Choke knob 16. Carry out warming-up without applying a load for three to five minutes. N O T E • Insufficient warming-up of engine may cause engine seizure. • During the first 40 to 50 hours of use of a new machine, do not put an excessive load or avoid severe operations.

  • Page 26: Driving

    Operation 6.3 Driving Parking brake lock lever 1. Check the area around machine for safety. 2. Release parking brake lock lever. 3. Move throttle lever to [High speed] position to increase the engine speed. High speed Throttle lever 4. Move auxiliary (aux.) transmission shift lever to [Low speed] Aux.

  • Page 27: Stopping

    Operation 6.4 Stopping 1. Move throttle lever to [Low speed] position to decrease engine speed. Low speed Throttle lever 2. Return drive lever to [Neutral] position and stop machine. Neutral N O T E In case of an emergency, depress brake pedal. Drive lever automatically returns to [Neutral] position and machine stops.

  • Page 28: Parking

    Operation 7. Close fuel cock. Close Open 6.5 Parking WARNING Even when rotary clutch lever is in [OFF] posi- tion, cutting rotary (blade) may still be turning due to iner tia. Do not get off machine until rotary is completely stopped. 1.

  • Page 29: Locking Differential

    Operation 6.7 Locking Differential N O T E Rear wheels slippage on steep slopes or soft ground can be avoided by using differential lock lever. Under normal driving condition, always keep differential lock lever in [OFF] position. 1. Move differential lock lever to [ON] position. 2.

  • Page 30: Working

    Operation 6.9 Working DANGER Never put any part of your body under cutter blade shield. Severe injury or death may result. N O T E • When using machine for the first time, select a flat ground and operate slowly so that each cutting paths overlaps.
  • Page 31 Operation 4. Move rotary clutch lever down slowly to [ON] position. Rotary clutch lever 5. In accordance with your requirement, adjust the height of Cutting height cutting blade by moving cutting height adjust lever. adjust lever Lever Position Cutting Height Transportation for transportation 75 mm...

  • Page 32: Maintenance

    Maintenance Maintenance 7.1 Maintenance Schedule Proper inspection and maintenance will prevent accidents and breakdowns. To maintain the machine's normal function and ensure daily safe operation, carry out the regular inspection according to the chart below. The regular inspection consists of the yearly, monthly and daily pre-operation checks. N O T E The chart below includes inspections which require technical knowledge, special tools and/or measuring instruments.
  • Page 33 Maintenance Timing Item Content Remarks • Check valve clearance. Valve clearance shall be Request dealer for * This may be omitted if engine runs as specified by factory. inspection. Valve smoothly and no irregular valve √ clearance noise is observed. •...
  • Page 34 Maintenance Timing Item Content Remarks • Drive forward and backward to Shall operate normally. check operation, noise and over- There shall not be any √ √ √ heating. irregular noise or over- heating. • Check oil level. Oil shall be at proper Inspecting: Page 33 √...
  • Page 35 Maintenance Timing Item Content Remarks • Check body panels and covers for There shall not be cracks, crack, deformation, and loose or deformation, loose or √ √ Body Panels missing fasteners. missing fasteners. • Check cutting blades for cracks or Blades shall be free of Inspecting/Changing: √...

  • Page 36: List Of Fluids And Lubricants

    Maintenance 7.2 List of Fluids and Lubricants Reference Item Timing Recommendation Amount page Fuel As necessary. Automotive Unleaded Gasoline Page 14 11.0L Engine oil Add : Check daily and add as API class : SF or higher, or necessary. SAE class: 10W-30 Replace : 1st : 8 operating hours Page 32...

  • Page 37: List Of Consumables And Spares

    Maintenance 7.3 List of Consumables and Spares Item Part No. Replacement timing Quantity Reference page Form element Check every 50 operating Air cleaner hours (every week) and Pages 39 Paper element replace if malfunctioning. Check every 200 operating Fuel cock 53050329000 hours (every month) and Page 41...

  • Page 38: Fluids And Lubricants

    Maintenance 7.4 Fluids and Lubricants N O T E • Insufficient or improper lubrication can not only cause machine to fail achieving smooth operation, but also may cause it to break down and shorten its service life. It is impor- tant to fill machine with the right amount of specified, good quality fluids and lubricants on the recommended schedule.

  • Page 39: Transmission Oil

    Maintenance Changing 1. Prepare a suitable container to drain oil. 2. Remove oil drain plug and drain oil from crankcase. CAUTION Hot oil can cause burns. Oil drain plug N O T E Properly dispose of drained oil. 3. Replace oil drain plug. Oil discharge port 4.

  • Page 40: Hst Oil

    Maintenance Changing 1. Prepare a suitable container to drain oil. 2. Remove drain plug and drain oil. CAUTION Hot oil can cause burns. Drain plug N O T E Properly dispose of drained oil. 3. Replace drain plug. 4. Open oil filler plug and fill the specified oil. 7.4.3 HST Oil without charge pump...

  • Page 41: Greasing And Oiling

    Maintenance 7.5 Greasing and Oiling N O T E Insufficient or improper oiling or greasing can cause seizure or rust. It makes it difficult to achieve smooth operation. 7.5.1 Greasing Grease the points shown in the figures. Grease to use : page 30 1.

  • Page 42: Oiling

    Maintenance 7.5.2 Oiling Lubricate the points shown in the figures. Oil to use : page 30 1. Fulcrum of auxiliary transmission shift lever 2. Rotary clutch lever fulcrum 3. Fulcrums on cutting height adjust linkage 4. Brake arm fulcrum 5. Drive lever fulcrum 6.

  • Page 43: Electrical System

    Maintenance 7.6 Electrical System 7.6.1 Battery DANGER The gas generafed from battery is flammable. Keep open flames away from battery. Open flames may cause battery to explode. CAUTION • Battery fluid contains sulfuric acid which may cause burns. Avoid fluid to contact with skin or clothes.
  • Page 44 Maintenance N O T E Quick charging is a method to par tially recharge a battery in a short time with a large amount of current. This method should be used only in emergencies. After quick charging, always recharge battery fully with regular charging.

  • Page 45: Cleaning

    Maintenance 7.7 Cleaning 7.7.1 Air Cleaner N O T E • Make sure to clean air cleaner elements on a regular basis (every 50 hours of use). Dirty air cleaner elements will badly affect engine performance, power and life. • Air cleaner element is fragile. Handle with care.

  • Page 46: Spark Plugs

    Maintenance 7.7.2 Spark Plugs Spark plug cap Inspecting 1. Remove spark plug cap. N O T E Do not pull cable when removing spark plug cap. Always hold spark plug cap. <Front> <Rear> 2. Remove spark plug with a plug wrench. Damage Wear, car- Breakage...

  • Page 47: Fuel Cock (Fuel Filter)

    Maintenance 7.7.3 Fuel Cock (Fuel Filter) N O T E • Clean fuel filter every 100 hours of operation. • Clean filter in a clean, dust-free place. Cleaning 1. Make sure fuel cock is closed. 2. Remove filter pot, o-ring and fuel filter. Fuel 3.

  • Page 48: Blower Housing And Cooling Fan

    Maintenance 7.7.4 Blower Housing and Cooling Fan Mounting bolt Fuel tank CAUTION Let engine cool off before removing blower housing. 1. Drain all fuel from fuel tank. 2. Remove cover in front of fuel tank. 3. Remove mounting bolts (4 pcs.) for fuel tank. 4.

  • Page 49: Adjusting

    Maintenance 7.8 Adjusting Drive belt 7.8.1 Drive Belt Inspection 1. Visually check drive belt for damages. If any damage is found, replace drive belt. Adjusting Adjusting nut N O T E Adjust drive belt only when it slips during driv- Engine pulley ing.

  • Page 50: Parking Brake

    Maintenance 7.8.4 Parking Brake 15-20mm CAUTION If play in brake pedal increases, immediately Adjust nut make the following adjustment. Poorly adjusted brake can cause a serious accident. Adjust the play on brake pedal with adjust nut on brake wire so that the play is between 15 and 20 mm at the end. 7.8.5 Drive Lever N O T E...

  • Page 51: Replacing

    Maintenance 7.9 Replacing 7.9.1 Oil Filter Cartridge Replace oil filter cartridge every 100 hours of operation. 1. Before installing new filter, apply new oil on filter gasket. 2. Follow instructions in operator's manual for the engine to install new filter. 3.
  • Page 52 Maintenance 3. Unfasten nut A, then nut B to remove blade. Nut A 4. Place a new or flipped blade under blade stay. Insert car- Nut B riage bolt. CAUTION Collar Carriage bolt is an expendable par t. When replacing cutting blades, also replace nuts, cap Blade Stay and carriage bolt with new ones.

  • Page 53: After Use Care

    Maintenance 7.10 After Use Care WARNING Fire hazard; clean machine of cut grass and sim- ilar materials after use. Cut grass that has accu- mulated on the machine can catch fire. CAUTION Do not wash engine or control panel with running water;...

  • Page 54: Storage

    Storage Storage When storing machine for a long time, appropriate maintenance is required for future use. After performing After Use Care ( page 47), follow the instructions below. DANGER Do not store machine, battery, or fuel near open flame or in a high temperature area.

  • Page 55: Battery

    Storage 8.2 Battery Battery cap Upper 1. Remove battery from machine. ( Page 37) limit (When storing with battery in machine, disconnect battery Lower ground cable.) limit 2. Check battery fluid level and add fluid as necessary. Battery 3. Store battery in a dry, cool place. N O T E Although battery can keep its charge for about 6 months, it is recommended that it...

  • Page 56: Air Cleaner

    Storage 8.3.2 Air Cleaner 1. Remove the cleaner element and thoroughly clean it. Pages 39) Paper element Wing bolt Cover Form element Hook 8.3.3 Engine Oil 1. Change engine oil. ( Pages 32) Oil drain plug – 50 –...

  • Page 57: Troubleshooting

    Troubleshooting Troubleshooting • If any malfunction or abnormal operation is found, immediately stop using the machine and make an appropriate repair referring to the troubleshooting chart shown below. If the malfunction is not listed in the chart or the suggested repair does not solve the problem, consult your dealer or one of our service centers.
  • Page 58 Troubleshooting Area Malfunction Possible cause Corrective action Engine stalls soon • Fuel cock is not open Open fuel cock. Page 16 • Insufficient fuel Fill. ( Page 14) Engine stops abruptly • No fuel Fill. ( Page 14) • Seizure due to insufficient or Check and add oil.
  • Page 59 Troubleshooting Area Malfunction Possible cause Corrective action White smoke or blue smoke • An excessive amount of After checking adjust oil comes out. (Abnormal exhaust) engine oil is put in. level. Page 32 • Improper fuel Change fuel. Engine • Worn cylinder or piston ring Check and repair.
  • Page 60 Troubleshooting Area Mulfunction Possible cause Corrective action Mown grass not discharged • Wet grass Perform the operation when well grass is dry. • Grass too long Mow twice with a higher mowing height. • Mowing height too low Set the mower to a higher mowing height.
  • Page 61 Troubleshooting Area Malfunction Possible cause Corrective action Cutter overloaded • Poor balance of blade Replace the blade with a new one or balance the blade properly. ( Pages 45 and 46) • Low engine speed Increase engine speed to a Grass cutter maximum value.
  • Page 62 Transporting 10. Transporting When loading or unloading machine onto or from truck, follow the procedures below. 1. Prepare running boards with enough strength (enough to hold the combined weight of machine and operator), width (twice the width of tire width), length (more than four times as long as the height of truck's loading deck), and non-skid surface.
  • Page 63 CHIKUSUI CANYCOM, INC. http://www.canycom.co.jp/ • Sales Headquarters +81-(0)943-75-2195 +81-(0)943-75-4396 • Foreign Trade Center +81-(0)3-3552-6277 +81-(0)3-3552-6288 Authorized Dealer All rights reserved. Unauthorized use or reproduction of this material is prohibited.

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