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POWER TRAIN
Parts to be tightened
Primary sheave
(1st)
(2nd)
Spider and fixed sheave
Primary sheave cap and sliding sheave
Roller and weight nut (primary sheave)
Set screw (weight)
Starter motor driven gear
Secondary sheave
Secondary sheave plate 1, 2
Stopper (secondary sheave)
Spring seat (secondary sheave)
Bolt (secondary sheave clearance)
Drive sprocket
Locknut chain tensioner
Chain housing and frame
Driven sprocket
Drain bolt (drive chain housing)
Chain housing cover
Shift lever assembly
Lever and drive chain housing cover
Shaft (reverse drive gear)
Chain housing and brake caliper
Bleed screw (brake caliper)
Brake hose
Brake hose joint
Brake master cylinder side
Brake hose side
Bearing set screw (jackshaft)
Bearing holder (jackshaft)
Stopper band
Hook and front pivot arm
Wheel bracket and sliding frame
Bracket bolt (rear)
Bracket bolt (front)
Front suspension bracket bolt (rear)
Front suspension bracket bolt (front)
Shaft and sliding frame
Front pivot arm and front pivot arm bracket
Front pivot arm bracket and sliding frame
Suspension wheel
Rear axle
Slide rail suspension mounting bolt
MAINTENANCE SPECIFICATIONS
Tightening torque
Nm
120
60
200
14
6
4
20
64
4
6.5
23
10
60
24
48
48
16
24
10
13
10
48
6
30
14
30
8.5
23
4
16
24
30
72
30
72
72
72
72
72
75
(M10)
72
(M8)
24
9-16
SPEC
m · kg
ft · lb
12.0
85
Tighten the bolts in two
6.0
43
stages. See NOTE.
20.0
145
Left-hand thread.
Apply LOCTITE
1.4
10
0.6
4.3
0.4
2.9
Apply LOCTITE
2.0
14
(VX600ER/VT600)Apply LOCTITE
6.4
46
0.4
2.9
(SX600)
0.65
4.6
2.3
17
1.0
7.2
6.0
43
2.4
17
4.8
35
4.8
35
Apply LOCTITE
1.6
11
2.4
17
1.0
7.2
(VX600ER/VT600)
1.3
9.4
(VX600ER/VT600)Apply LOCTITE
1.0
7.2
(VX600ER/VT600)Apply LOCTITE
4.8
35
0.6
4.3
3.0
22
1.4
10
3.0
22
0.85
6.1
Apply LOCTITE
2.3
17
0.4
2.9
1.6
11
2.4
17
3.0
22
(VX600ER/SX600)Apply LOCTITE
7.2
52
(VX600ER/SX600)Apply LOCTITE
3.0
22
(MM600/VT600)
7.2
52
(MM600/VT600)Apply LOCTITE
7.2
52
(MM600/VT600)Apply LOCTITE
7.2
52
Apply LOCTITE
7.2
52
7.2
52
7.5
54
7.2
52
Apply LOCTITE
2.4
17
(VT600)
Remarks
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Troubleshooting
