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30/ENGINE - WORK ON INDIVIDUAL PARTS
–
Finally, check all gear wheels for smooth operation.
Dismantling the countershaft
16.19
0 0 1
1
0 0 2
2
3
0 0 3
–
Fix the countershaft in the vise with the geared end facing downward.
Guideline
Use soft jaws
–
Remove stop disk
and the first-gear idler gear
–
Remove needle bearing
–
Remove the fifth-gear sliding gear
–
Remove the fourth-gear idler gear
–
Remove the third-gear idler gear
–
Remove lock ring
.
–
Remove the sixth-gear sliding gear
–
Remove lock ring
.
–
Remove the second-gear idler gear
Assembling the countershaft
16.20
Info
Use new lock rings in every repair job.
–
Oil all parts carefully before assembling.
–
Check the transmission. (
0 0 b l
0 b k
0 0 9
–
Fix the countershaft in the vise with the geared end facing downward.
Guideline
Use soft jaws
–
Mount the second-gear idler gear
–
Mount lock ring
.
–
Mount the sixth-gear sliding gear
–
Mount lock ring
.
–
Mount the third-gear idler gear
–
Mount the fourth-gear idler gear
–
Mount lock ring
.
bl
bk
0
–
Mount the fifth-gear sliding gear
–
Mount needle bearing
, first-gear idler gear
–
Finally, check all gear wheels for smooth operation.
9
0 0 4
4
0 0 6
6
8
0 0 8
5
0 0 5
0 0 7
7
0 0 9
9
.
.
and lock ring
.
.
.
.
.
p. 71)
0 8
0 6
0 4
0 7
0 5
0 3
on the countershaft with the protruding collar facing downward.
with the shift groove facing upward.
with the collar facing upward.
with the collar facing downward.
0
8
with the shift groove facing downward.
6
0
4
0
with the groove facing downward and stop disk
7
0
0 0 b l
bl
0 0 b k
bk
300801-01
0 1
0 2
300801-02
1
0
2
0
.
70
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