KTM 65 XC 2009 Manuals

Manuals and User Guides for KTM 65 XC 2009. We have 2 KTM 65 XC 2009 manuals available for free PDF download: Repair Manual, Owner's Manual

KTM 65 XC 2009 Repair Manual

KTM 65 XC 2009 Repair Manual (135 pages)

Brand: KTM | Category: Motorcycle | Size: 4.8 MB

Table of Contents

Table of Contents
4
Means of Representation
7
Important Notes
8
Motorcycle
9
01/Fork, Triple Clamp
10
02/Handlebar, Controls and Instruments
17
04/Shock Absorber, Swingarm
19
05/Exhaust
23
06/Air Filter
26
- Removing the Air Filter
  26
- Installing the Air Filter
  26
- Cleaning Air Filter
  26
07/Fuel Tank, Seat, Trim
27
- Removing the Seat
  27
- Mounting the Seat
  27
- Dismounting the Fuel Tank
  27
- Installing the Fuel Tank
  28
08/Mask, Fender
30
09/Front Wheel
32
- Removing the Front Wheel
  32
- Installing the Front Wheel
  32
- Checking the Tire Condition
  33
- Checking Tire Air Pressure
  33
- Checking Brake Discs
  33
- Checking Spoke Tension
  34
10/Rear Wheel
35
13/Brake System
39
30/Engine
48
- Removing the Engine
  48
- Installing the Engine
  49
30/Disassembling the Engine
52
- Clamping the Engine into the Engine Work Stand
  52
  - Removing the Clutch Pressure Piece
    52
- Removing the Oil Drain Plug
  52
- Removing the Spark Plug
  52
- Removing the Exhaust Control
  52
- Removing the Cylinder Head
  53
- Removing the Exhaust Control Valve
  54
- Removing the Cylinder
  54
- Removing the Piston
  54
- Removing the Engine Sprocket
  54
- Removing the Distance Bushing
  55
- Removing the Generator Cover
  55
- Removing the Rotor
  55
- Removing the Stator
  56
- Removing the Kickstarter
  56
- Removing the Water Pump Cover
  56
- Removing the Clutch Cover
  56
- Removing the Outer Clutch Hub
  56
- Removing the Primary Gear
  57
- Removing the Kickstarter Shaft
  58
- Removing the Intermediate Kickstarter Gear
  58
- Removing the Shift Shaft
  58
- Removing the Shift Drum Locating
  58
- Removing the Locking Lever
  58
- Removing the Reed Valve Housing
  59
- Removing the Left Engine Case Section
  59
- Removing the Shift Rails
  60
- Removing the Shift Drum
  60
- Removing the Shift Forks
  60
- Removing the Transmission Shaft
  60
- Removing the Crankshaft
  61
30/Engine - Work on Individual Parts
62
30/Assembling the Engine
75
31/Carburetor
87
32/Clutch
97
- Checking the Fluid Level of Hydraulic Clutch
  97
- Changing the Hydraulic Clutch Fluid
  97
35/Water Pump, Cooling System
98
38/Lubrication System
101
- Checking Gear Oil Level
  101
- Changing the Gear Oil
  101
- Draining the Gear Oil
  101
- Filling up with Gear Oil
  101
- Adding Gear Oil
  102
39/Ignition System
103
- Checking the Ignition System
  103
- Checking the Short Circuit Button
  103
- Checking the Ignition Pulse Generator
  104
- Checking the Generator
  104
- Checking the Spark Plug Connector
  105
- Checking the CDI Controller
  105
  - Checking the Ignition Coil
    105
Troubleshooting
107
Technical Data - Engine
109
- Capacity - Gear Oil
  109
- Capacity - Coolant
  109
Technical Data - Tolerance, Wear Limits of Engine
110
Technical Data - Engine Tightening Torques
111
Technical Data - Carburetor
112
Technical Data - Chassis
113
- Tires
  113
- Capacity - Fuel
  113
Technical Data - Fork
114
Technical Data - Shock Absorber
115
Technical Data - Chassis Tightening Torques
116
Cleaning/Conservation
117
- Cleaning Motorcycle
  117
Service Schedule
118
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop
  118
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
  119
Wiring Diagram
120
Substances
122
Auxiliary Substances
124
Special Tools
126
Standards
131
Index
132

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KTM 65 XC 2009 Owner's Manual

KTM 65 XC 2009 Owner's Manual (77 pages)

Brand: KTM | Category: Motorcycle | Size: 2.65 MB

Table of Contents

Table of Contents
4
Means of Representation
6
Important Notes
7
View of Vehicle
9
- View of the Vehicle from the Left Front (Example)
  9
- View of the Vehicle from the Right Rear (Example)
  10
Location of Serial Numbers
11
- Chassis Number
  11
- Engine Number
  11
- Shock Absorber Part Number
  11
Controls
12
- Throttle Grip
  12
- Clutch Lever
  12
- Hand Brake Lever
  12
- Short Circuit Button
  12
- Fuel Tap
  12
- Opening Filler Cap
  13
- Closing Filler Cap
  13
- Choke
  13
- Shift Lever
  13
- Kickstarter
  14
- Foot Brake Pedal
  14
- Side Stand (XC)
  14
- Plug-In Stand (SX)
  14
General Tips and Hints on Putting into Operation
15
- Advice on First Use
  15
- Running in the Engine
  16
Riding Instructions
17
- Checks before Putting into Operation
  17
- Starting
  17
- Starting up
  18
- Shifting, Riding
  18
- Braking
  18
- Stopping, Parking
  19
- Refueling
  19
Service Schedule
20
Maintenance Work on Chassis and Engine
22
Removing the Fork Legs
28
Installing the Fork Legs
28
Removing the Fork Protector
29
Installing the Fork Protector
29
Removing the Lower Triple Clamp
30
Installing the Lower Triple Clamp
30
Greasing the Steering Head Bearing
31
Dismounting the Front Fender
31
Installing the Front Fender
31
Dismounting the Start Number Plate
32
Installing the Start Number Plate
32
Handlebar Position
32
Adjusting Handlebar Position
33
Checking the Play in the Throttle Cable
33
Adjusting the Play in the Throttle Cable
33
Checking Chain Dirt
34
Cleaning the Chain
34
Checking the Chain Tension
34
Checking the Chain Tension - Installing Rear Wheel
35
Checking Rear Sprocket / Engine Sprocket for Wear
35
Adjusting the Chain Tension
35
Adjusting Chain Tension - after Checking
36
Adjusting Chain Tension - Installing Rear Wheel
36
Adjusting the Chain Guide
36
Adjusting Basic Position of Clutch Lever
37
Checking the Fluid Level of Hydraulic Clutch
37
Changing the Hydraulic Clutch Fluid
37
Checking Brake Discs
38
Checking Free Play of Hand Brake Lever
38
Adjusting Basic Position of Handbrake Lever
39
Checking the Front Brake Fluid Level
39
Adding Front Brake Fluid
40
Checking the Front Brake Linings
40
Removing Front Brake Linings
41
Installing the Front Brake Linings
41
Changing the Front Brake Linings
42
Checking the Free Travel of the Foot Brake Lever
42
Adjusting the Free Travel of the Foot Brake Pedal
43
Adjusting the Basic Position of the Foot Brake Pedal
43
Checking Rear Brake Fluid Level
44
Adding Rear Brake Fluid
44
Checking the Rear Brake Linings
45
Removing Rear Brake Linings
45
Installing the Rear Brake Linings
45
Changing the Rear Brake Linings
46
Removing the Front Wheel
47
Installing the Front Wheel
47
Removing the Rear Wheel
48
Installing the Rear Wheel
48
Checking the Tire Condition
49
Checking Tire Air Pressure
49
Checking Spoke Tension
50
Removing the Seat
50
Mounting the Seat
50
Cooling System
51
Checking the Antifreeze and Coolant Level
51
Checking the Coolant Level
52
Draining the Coolant
52
Refilling Coolant
53
Glass Fiber Yarn Filling of Main Silencer
53
Removing Main Silencer
53
Troubleshooting
59
Cleaning
61
- Cleaning Motorcycle
  61
Storage
62
- Putting into Operation after Storage
  62
Technical Data - Engine
63
- Capacity - Gear Oil
  63
- Capacity - Coolant
  63
Technical Data - Engine Tightening Torques
64
Technical Data - Carburetor
65
Technical Data - Chassis
66
- Tires
  66
- Capacity - Fuel
  66
Technical Data - Fork
67
Technical Data - Shock Absorber
68
Technical Data - Chassis Tightening Torques
69
Substances
70
Auxiliary Substances
72
Standards
74
Index
75

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