Technical Data - Engine Tightening Torques - KTM 65 SX 2009 Repair Manual

TECHNICAL DATA - ENGINE TIGHTENING TORQUES

Bearing retainer, main shafts
Nut, exhaust control diaphragm
Screw, clutch line holder
Screw, diaphragm cover of exhaust
control
Screw, ignition system/stator
Screw, reed valve housing of exhaust
control
Screw, retaining bracket for return
spring of shift shaft
Screw, shift drum locating
Screw, water pump wheel
Bearing retainer, shift drum
Drain plug, water pump cover
Exhaust control, lower part of control
valve
Screw, clutch intermediate cover
Screw, clutch slave cylinder
Screw, clutch springs
Screw, engine housing
Screw, engine sprocket cover
Screw, exhaust flange
Screw, gear oil level check
Screw, generator cover
Screw, intake flange/reed valve housing M6
Screw, kickstarter stop piece
Screw, outer clutch cover
Screw, reed valve housing of exhaust
control
Screw, shift drum locating
Screw, shift lever
Screw, water pump cover
Vacuum connection/vent connection
Screw, cylinder head
Nuts, cylinder base
Screw, kickstarter
Stud, cylinder base (left section of the
engine case)
Stud, cylinder base (left section of the
engine case)
Screw, inner clutch hub
Spark plug
Nut, rotor
Oil drain plug with magnet
Nut, primary gear
M5
M5
M5
M5
M5
M5
M5
M5
M5
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M7
M8
M8
M8
M8
M10
M10x1
M10x1.25
M12x1.5
M14x1.25
3 Nm (2.2 lbf ft)
5 Nm (3.7 lbf ft)
4 Nm (3 lbf ft)
5 Nm (3.7 lbf ft)
5 Nm (3.7 lbf ft)
6 Nm (4.4 lbf ft)
6 Nm (4.4 lbf ft)
5 Nm (3.7 lbf ft)
8 Nm (5.9 lbf ft)
6 Nm (4.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
6 Nm (4.4 lbf ft)
8 Nm (5.9 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
14 Nm (10.3 lbf ft)
8 Nm (5.9 lbf ft)
5 Nm (3.7 lbf ft)
18 Nm (13.3 lbf ft)
20 Nm (14.8 lbf ft)
25 Nm (18.4 lbf ft)
Tightening sequence:
screw in until it projects by
27 mm (1.063 in)
Tightening sequence:
screw in until it projects by
29 mm (1.142 in)
60 Nm (44.3 lbf ft)
10... 12 Nm (7.4...
8.9 lbf ft)
50 Nm (36.9 lbf ft)
20 Nm (14.8 lbf ft)
40 Nm (29.5 lbf ft)
109
®
Loctite 648™
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®
Loctite 243™
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®
Loctite 222
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®
Loctite 243™
®
Loctite 243™
®
Loctite 243™
®
Loctite 243™
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®
Loctite 243™
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®
Loctite 243™
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–
–
®
Loctite 243™
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–
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®
Loctite 243™
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–
®
Loctite 243™
®
Loctite 243™
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®
Loctite 243™
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–
®
Loctite 243™
®
Loctite 243™
®
Loctite 243™
®
Loctite 243™
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®
Loctite 243™