Disassembling The Clutch; Checking The Clutch - KTM 65 SX 2009 Repair Manual

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30/ENGINE - WORK ON INDIVIDUAL PARTS

Disassembling the clutch

16.12

Checking the clutch

16.13
0 0 8
8
0 0 b k
bk
0 0 7
7
7
0 0 7
0 0 2
2
0 0 3
3
9
0 0 9
5
0 0 5
0 0 4
4
0 0 5
5
1
0 0 1
Remove screws
Take off the spring retainer.
300812-10
Remove the springs.
Take off inner clutch hub
300813-10
Take off clutch discs
300814-10
Check pressure piece
»
If there is damage or wear:
Change the pressure piece.
Check the length of clutch springs
Clutch spring - length
0 0 8
8
»
If the clutch spring length is less than the specified value:
Change all clutch springs.
Check the contact surface of inner clutch hub
»
If there is damage or wear:
Change the inner clutch hub.
Check the contact surfaces of the clutch facing discs in outer clutch hub
wear.
6
0 0 6
Contact surface, clutch facing discs in
outer clutch hub
»
If the contact surface is very worn:
Change the clutch facing discs and the outer clutch hub.
Check needle bearing
300805-01
»
If there is damage or wear:
Change the needle bearing and collar bushing.
Check intermediate discs
»
If the intermediate discs are not level and have pittings:
Change all clutch discs.
Check clutch facing discs
»
If there is discoloration or scoring:
Change all clutch facing discs.
.
.
from the clutch pressure cap.
for damage and wear.
.
21.5... 21.9 mm (0.846... 0.862 in)
≤ 0.5 mm (≤ 0.02 in)
and collar bushing
for damage and wear.
for discoloration and scoring.
for damage and wear.
for damage and wear.
66
for

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65 xc 2009

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