Preassembling The Shift Shaft; Disassembling The Main Shaft; Assembling The Main Shaft - KTM 65 SX 2009 Repair Manual

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30/ENGINE - WORK ON INDIVIDUAL PARTS

Preassembling the shift shaft

16.16
0 0 5
5
0 0 2
2
0 0 4
4
0 0 3
3
0 0 1
1

Disassembling the main shaft

16.17
7
7
0 0
Fix the main shaft in the vise with the geared end facing downward.
Guideline
Use soft jaws.
Remove stop disk
and second-gear fixed gear
Remove the sixth-gear idler gear
Remove lock ring
.
Remove the third/fourth-gear sliding gear
Remove lock ring
.
Remove the fifth-gear idler gear

Assembling the main shaft

16.18
Info
Use new lock rings in every repair job.
Oil all parts carefully before assembling.
Check the transmission. (
0 0
Fix the main shaft in the vise with the geared end facing downward.
Guideline
Use soft jaws
Put on the fifth-gear idler gear
Mount lock ring
.
Mount the third/fourth-gear sliding gear
Mount the sixth-gear idler gear
Mount the second-gear fixed gear
Fix the short end of the shift shaft in a vise.
Guideline
Use soft jaws.
6
0 0 6
Mount preload spring
Push on spring guide
end facing upward and lift the offset end over abutment bolt
Mount washer
Mount lock ring
300803-01
Mount stop disk
6
6
4
4
5
5
3
3
.
.
.
.
p. 71)
4
with the shifting claws facing upward.
with the small gear wheel facing upward and mount lock ring
with the shifting claws facing downward.
and stop disk
.
.
, push return spring
.
.
.
2
2
1
1
300800-01
6
7
300800-02
over the spring guide with the offset
.
.
69

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65 xc 2009

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