13/Brake System; Checking Free Play Of Hand Brake Lever; Adjusting Basic Position Of Handbrake Lever; Checking The Front Brake Fluid Level - KTM 65 SX 2009 Repair Manual

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13/BRAKE SYSTEM

Checking free play of hand brake lever

13.1
Warning
Danger of accidents Brake system failure.
If there is no free travel on the hand brake lever, pressure builds up on the front brake in the brake system. The front brake
can fail due to overheating. Adjust free travel on hand brake lever according to specifications.

Adjusting basic position of handbrake lever

13.2

Checking the front brake fluid level

13.3
Warning
Danger of accidents Brake system failure.
If the brake fluid level falls below the MIN mark, this indicates a leakage in the brake system or worn-out brake linings.
Have the brake system checked in an authorized KTM workshop, and do not ride any further.
Warning
Skin irritations Brake fluid can cause skin irritation on contact.
Avoid contact with skin and eyes, and keep out of the reach of children.
If brake fluid gets into your eyes, rinse thoroughly with water and contact a doctor immediately.
Warning
Danger of accidents Reduced braking due to old brake fluid.
Have the front and rear brake fluid replaced according to the service plan in an authorized KTM workshop.
Warning
Environmental hazard Problem materials cause environmental damage.
Dispose of oil, grease, filters, fuel, cleaning substances, brake fluid, batteries, etc., according to regulations.
Info
Never user DOT 5 brake fluid! This is based on silicone oil and is colored purple. Oil seals and brake lines are not designed for
DOT 5 brake fluid.
Avoid contact between brake fluid and painted parts. Brake fluid attacks paint!
Use only clean brake fluid from a sealed container!
Push the hand brake lever forwards and check free play.
Free play of hand brake lever
»
If the free travel does not meet specifications:
Adjust the basic position of the handbrake lever. (
700394-10
Adjust the basic setting of the hand brake lever to the size of your child's hand by
turning adjusting screw
Info
Turn the adjusting screw clockwise to increase the distance between the
handbrake lever and the handlebar.
Turn the adjusting screw counterclockwise to decrease the distance between
the handbrake lever and the handlebar.
The range of adjustment is limited.
Turn the adjusting screw by hand only, and do not apply any force.
700394-11
Do not make any adjustments while riding!
Check the free play of the hand brake lever. (
≥ 3 mm (≥ 0.12 in)
.
p. 37)
37
.
p. 37)

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65 xc 2009

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