ENGINE
8. Install the rocker cover using new seal washers
and bolts. Uniformly tighten the bolts in several
passes and torque to 65 kgf·cm, 6.37 N·m
(56.3 lb-in.) (Figure 5-177).
Figure 5-177
Figure 5-177
9. Align the knock pin (Figure 5-178, (1)) on the
injection pump drive gear with the knock pin
hole of No. 1 flange timing pulley.
10. Install the No. 1 flange, timing pulley and No. 2
flange using four bolts (Figure 5-178, (2)) and
torque to 315 kgf·cm, 30.87 N·m (22.7 lb-ft).
Figure 5-178
(1)
Figure 5-178
11. Install the plate washer (Figure 5-179, (1)) and
idler pulley (Figure 5-179, (2)) by the pivot bolt,
using an 8 mm allen / hex wrench
(Figure 5-179, (3)).
• Torque specification:
350 kgf·cm, 34.32 N·m (25.3 lb-ft).
5-74
0005176
(2)
(2)
0005177
© 2007 Yanmar Marine International
Figure 5-179
(2)
(3)
Figure 5-179
12. Check the pulley bracket for smooth movement.
13. Align the timing mark of the No. 2 camshaft
timing pulley with the bottom dead center (BDC)
mark (Figure 5-180). NOTICE: NEVER turn the
camshaft pulley as the valve heads will contact
the piston heads causing engine damage.
14. Align the timing mark of No. 1 camshaft timing
pulley to the bottom dead center (BDC) mark
(Figure 5-180).
Figure 5-180
Figure 5-180
15. Prepare to install the timing belt. WARNING!
ONLY install the timing belt when the engine
is cool.
6LPA Service Manual
Timing Belt
(1)
0005178
0005179