Assembling The Front Constant Velocity Shaft Assemblies - Yamaha Grizzly550 User Manual

FRONT CONSTANT VELOCITY SHAFT ASSEMBLIES, DIFFEREN-
EAS29990
ASSEMBLING THE FRONT CONSTANT
VELOCITY SHAFT ASSEMBLIES
The following procedure applies to both of the
front constant velocity shaft assemblies.
1. Install:
New
• Clip "1"
• Constant velocity joint "2"
• Constant velocity shaft "3"
• Dust boot
M MMM M MMM M M MMM M M MMM M
a. Install the clip.
b. Install the constant velocity joint.
TIP
• Install the clip into the groove in the constant
velocity shaft as shown.
• Secure the constant velocity joint in a vise, and
then fit the constant velocity shaft into the con-
stant velocity joint using a hammer.
A
New
1
A
New
1
A
A. Wheel side
L LLL L LLL L L LLL L L LLL L
2. Install:
• Dust boot
TIAL ASSEMBLY AND FRONT DRIVE SHAFT
M MMM M M MMM M MMM
3
3
2
L LLL L L LLL L LLL
8-10
• Ball bearing "1"
• Circlip "2" New
• Double offset joint "3"
• Clip "4" New
TIP
• Securely install the circlip into the groove in the
constant velocity shaft.
• Securely install the clip into the groove in the
double offset joint.
B
B
B. Differential side
3. Apply:
• Molybdenum disulfide grease
(into the double offset joint, constant velocity
joint, and dust boots)
Molybdenum disulfide grease
50 g (1.8 oz) per dust boot
(wheel side)
65 g (2.3 oz) per dust boot (dif-
ferential side)
TIP
Molybdenum disulfide grease is included in the
repair kit.
4. Install:
• Dust boots "1"
• Boot bands "2", "3", "4", "5"
TIP
• The new boot bands may differ from the origi-
nal ones.
1
2 New
3
New
4
New
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