Installing The Ac Magneto - Yamaha Grizzly550 User Manual

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EAS28P1068

INSTALLING THE AC MAGNETO

1. Install:
• Stator coil "1"
Stator coil bolt
7 Nm (0.7 m·kg, 5.1 ft·lb)
LOCTITE®
TIP
Align the projection "a" on the stator coil with the
slot "b" in the AC magneto cover.
a
b
2. Apply:
• Sealant "1"
(onto the crankshaft position sensor/stator
assembly lead grommet)
Yamaha bond No. 1215
90890-85505
(Three Bond No.1215®)
3. Install:
• Woodruff key
AC MAGNETO AND STARTER CLUTCH
• AC magneto rotor
• Washer
1
• AC magneto rotor nut
TIP
• Clean the tapered portion of the crankshaft and
the AC magneto rotor hub.
• When installing the AC magneto rotor, make
sure the woodruff key is properly seated in the
keyway of the crankshaft.
4. Tighten:
• AC magneto rotor nut "1"
TIP
• Hold the AC magneto rotor "2" with the sheave
holder "3" while tightening the AC magneto ro-
tor nut.
• Do not allow the sheave holder to touch the
projection on the AC magneto rotor.
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5. Install:
• AC magneto cover
• Lead holder "1"
• AC magneto cover bolts
1
TIP
Tighten the AC magneto cover bolts in stages,
using a crisscross pattern.
5-38
AC magneto rotor nut
60 Nm (6.0 m·kg, 43 ft·lb)
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
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1
AC magneto cover bolt
10 Nm (1.0 m·kg, 7.2 ft·lb)
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