Checking The Gear Motor; Assembling The Front Constant Velocity Joint - Yamaha YFM45FAR Service Manual

FRONT CONSTANT VELOCITY JOINTS AND
È
É
DIFFERENTIAL GEAR

CHECKING THE GEAR MOTOR

1.Check:
Gear motor
G
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Checking steps:
G
Connect two C size batteries to the gear
motor terminals 1. (as shown illustration)
CAUTION:
Do not use a 12 V battery to operate the
pinion gear.
È Check that the pinion gear 2 turns
counterclockwise.
É Check that the pinion gear 2 turns clockwise.
NOTE:
Be sure not to disassemble the gear motor or
remove the pinion gear.
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ASSEMBLING THE FRONT CONSTANT
VELOCITY JOINT
1.Apply:
Molybdenum disulfide grease
G
(into the ball joint assembly)
NOTE:
Molybdenum disulfide grease is included in the
repair kit.
2.Install:
Dust boots 1
G
Dust boot bands 2, 3
G
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Installation steps:
G
Apply molybdenum disulfide grease into the
dust boots.
Molybdenum disulfide grease:
40 g (1.4 oz) per dust boot
G
Install the dust boots.
G
Install the dust boot bands.
NOTE:
The new boot bands may differ from the
G
original ones.
The dust boots should be fastened with the
G
dust boot bands 3 at the grooves in the joint
shaft.
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