Table Of Contents - Buderus SB615 Installation And Maintenance Instructions Manual

Contents
Contents
1 Explanation of symbols and safety instructions . . 3
1.1 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Information about the appliance . . . . . . . . . . . . . . . 5
2.1 EU Declaration of Conformity . . . . . . . . . . . . . . . . 5
2.2 Correct use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Data plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 Standard delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.5 Tools, materials and auxiliary equipment . . . . . . . 5
2.6 Specifications, dimensions, connections . . . . . . . 6
3 Regulations, standards and guidelines . . . . . . . . . . 9
3.1 Low water indicator installation . . . . . . . . . . . . . . . 9
3.2 Standards and guidelines/directives . . . . . . . . . . . 9
3.3 Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 Safety limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.5 Boiler positioning . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5.1 Foundation and recommended wall clearances 11
3.5.2 Levelling the boiler . . . . . . . . . . . . . . . . . . . . . . . . 12
3.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Transporting the boiler . . . . . . . . . . . . . . . . . . . . . . . 13
4.1 Means of transport . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1.1 Transporting the boiler using a forklift truck . . . . 13
4.1.2 Transporting the boiler using two pallet trucks . 13
5 Installation of the boiler . . . . . . . . . . . . . . . . . . . . . . 14
5.1 Checking delivery for completeness . . . . . . . . . . 14
5.2 Disposing of packaging . . . . . . . . . . . . . . . . . . . . 14
5.3 Minimum clearances / product dimensions . . . . 14
5.4 Changing the hinging of the burner door . . . . . . 14
5.5 Installing the minimum pressure switch and
minimum pressure limiter . . . . . . . . . . . . . . . . . . 15
5.6 Low water indicator (accesory), fitting
(400 - 600kW) . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.7 Connecting the boiler to the pipework . . . . . . . . 16
5.7.1 Connecting the return to the boiler . . . . . . . . . . . 16
5.7.2 Connecting the flow to the boiler . . . . . . . . . . . . 16
5.7.3 Connecting the safety line flow . . . . . . . . . . . . . . 16
5.8 Filling the heating system and checking
connections for leaks . . . . . . . . . . . . . . . . . . . . . 17
5.9 Fitting the lagging . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.10 Fitting the connection plates . . . . . . . . . . . . . . . . 19
5.11 Fitting the side panels . . . . . . . . . . . . . . . . . . . . . 20
5.12 Routing the burner cable . . . . . . . . . . . . . . . . . . . 21
5.13 Fitting the back plate . . . . . . . . . . . . . . . . . . . . . . 22
5.14 Fitting the front boiler cover . . . . . . . . . . . . . . . . . 23
5.15 Fit and connect the control unit (accessory) . . . 23
5.16 Installing the temperature sensor set . . . . . . . . . 25
5.17 Fitting the boiler cover sections . . . . . . . . . . . . . 26
5.18 Fitting the front panel . . . . . . . . . . . . . . . . . . . . . . 27
2 Logano plus SB615 Gas - We reserve the right to make any changes due to technical modifications.
5.19 Securing the shield, device label
and data plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.20 Connecting and filling the neutraliser
(accesory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.21 Installing condensate pipework . . . . . . . . . . . . . 29
5.22 Connecting the flue side of the heating system 30
5.22.1 General information on flue systems . . . . . . . . . 30
5.22.2 Fitting the flue pipe sealing collar (accessory) . 30
5.22.3 Fitting the flue temperature sensor (accessory) 30
5.23 Fitting burner (accessory) and connecting gas
supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.23.1 Fitting the burner plate . . . . . . . . . . . . . . . . . . . . 31
5.23.2 Fitting the burner to the burner plate . . . . . . . . . 32
5.23.3 Connecting the gas supply . . . . . . . . . . . . . . . . . 33
6 Initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.1 Flushing the heating system . . . . . . . . . . . . . . . . 34
6.2 Filling the heating system . . . . . . . . . . . . . . . . . . 35
6.3 Preparing the heating system for operation . . . 36
6.4 Commissioning the control unit and the burner 36
6.5 Commissioning report . . . . . . . . . . . . . . . . . . . . . 37
7 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.1 Shutting down the heating system . . . . . . . . . . 38
7.2 Shutting down the heating system in an
emergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8 Inspection/maintenance . . . . . . . . . . . . . . . . . . . . . . 39
8.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.2 Preparing the boiler for inspection and
maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.3 Cleaning the boiler . . . . . . . . . . . . . . . . . . . . . . . 40
8.4 Cleaning the flue gas collector . . . . . . . . . . . . . 42
8.5 Checking the heating system water pressure . . 43
8.6 Inspection and maintenance reports . . . . . . . . . 44