Removing The Generator; Removing The Starter Clutch; Checking The Starter Clutch - Yamaha 2010 XMAX YP125R Service Manual

EAS24490

REMOVING THE GENERATOR

1. Remove:
• Generator cover
TIP
Loosen each bolt 1/4 of a turn at a time, in stag-
es and in a crisscross pattern. After all of the
bolts are fully loosened, remove them.
2. Remove:
• Generator rotor nut "1"
• Washer
TIP
• While holding the generator rotor "2" with the
sheave holder "3", loosen the generator rotor
nut.
• Do not allow the sheave holder to touch the
projection on the generator rotor.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
1
2
3
3. Remove:
• Generator rotor "1"
(with the flywheel puller "2")
• Woodruff key
ECA37P1005
NOTICE
To protect the end of the crankshaft, place an
appropriate sized socket between the fly-
wheel puller set center bolt and the crank-
shaft.
TIP
Make sure the flywheel puller is centered over
the generator rotor.
Flywheel puller
90890-01362
Heavy duty puller
YU-33270-B
STARTER CLUTCH AND GENERATOR (YP250R)
EAS24560

REMOVING THE STARTER CLUTCH

1. Remove:
• Starter clutch bolts "1"
• Starter clutch
TIP
• While holding the generator rotor "2" with the
sheave holder "3", remove the starter clutch
bolts.
• Do not allow the sheave holder to touch the
projection on the generator rotor.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
EAS24570

CHECKING THE STARTER CLUTCH

1. Check:
• Starter clutch rollers "1"
Damage/wear → Replace.
5-101
1