Removing The Front Fork Legs; Disassembling The Front Fork Legs - Yamaha 2010 XMAX YP125R Service Manual

EAS22960

REMOVING THE FRONT FORK LEGS

The following procedure applies to both of the
front fork legs.
1. Stand the vehicle on a level surface.
EWA13120
WARNING
Securely support the vehicle so that there is
no danger of it falling over.
2. Remove:
• Cap bolt "1"
ECA37P1027
NOTICE
When removing the cap bolt, take care not to
damage the rectifier/regulator "2" with the
tools.
TIP
If the cap bolt is difficult to loosen, slightly loosen
the lower bracket pinch bolts "3".
3. Loosen:
• Lower bracket pinch bolts
EWA37P1022
WARNING
Before loosening the lower bracket pinch
bolts, support the front fork leg.
1
EAS22980

DISASSEMBLING THE FRONT FORK LEGS

The following procedure applies to both of the
front fork legs.
1. Drain:
• Fork oil
TIP
Stroke the inner tube several times while drain-
ing the fork oil.
2. Remove:
• Dust seal "1"
• Oil seal clip "2"
(with a flat-head screwdriver)
ECA14180
NOTICE
Do not scratch the inner tube.
3. Remove:
• Damper rod bolt "1"
2
• Copper washer
• Damper rod
3
TIP
While holding the damper rod with the damper
rod holder "2" and T-handle "3", loosen the
damper rod bolt.
4-52
FRONT FORK
Damper rod holder
90890-01294
Damping rod holder set
YM-01300
T-handle
90890-01326
T-handle 3/8" drive 60 cm long
YM-01326
1
2