Removing The Handlebar; Checking The Handlebar; Installing The Handlebar - Yamaha 2010 XMAX YP125R Service Manual

EAS22860

REMOVING THE HANDLEBAR

1. Stand the vehicle on a level surface.
EWA13120
WARNING
Securely support the vehicle so that there is
no danger of it falling over.
2. Remove:
• Handlebar grip "1"
TIP
Blow compressed air between the handlebar
and the handlebar grip, and gradually push the
grip off the handlebar.
EAS22880

CHECKING THE HANDLEBAR

1. Check:
• Handlebar
Bends/cracks/damage → Replace.
EWA13690
WARNING
Do not attempt to straighten a bent handle-
bar as this may dangerously weaken it.
EAS22920

INSTALLING THE HANDLEBAR

1. Stand the vehicle on a level surface.
EWA13120
WARNING
Securely support the vehicle so that there is
no danger of it falling over.
2. Install:
• Handlebar
• Upper handlebar holders
Upper handlebar holder bolt
23 Nm (2.3 m·kgf, 17 ft·lbf)
ECA37P1031
NOTICE
First, tighten the front bolt on each handle-
bar holder, then the rear bolt.
TIP
The upper handlebar holders should be installed
with the arrow marks "a" facing forward "A".
3. Install:
• Handlebar grip
M MMM M MMM M M MMM
a. Apply a thin coat of a rubber adhesive to the
left end of the handlebar.
b. Slide the handlebar grip over the left end of
the handlebar.
c. Wipe off any excess rubber adhesive with a
clean rag.
EWA13700
WARNING
Do not touch the handlebar grip until the rub-
ber adhesive has fully dried.
L LLL L LLL L L LLL
4. Install:
• Left handlebar switch "1"
TIP
Align the projection "a" on the left handlebar
switch with the hole "b" in the handlebar.
5. Install:
• Rear brake master cylinder "1"
• Rear brake master cylinder holder
Brake master cylinder holder bolt
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
4-48
HANDLEBAR
M M MMM M M MMM M
L L LLL L L LLL L
a
b
M MMM M MMM
L LLL L LLL
1