Ricoh B064 Service Manual
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Ricoh B064 Service Manual

Ricoh mfp service manual
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Table of Contents

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See also: Service Manual
B064/B065/B140/B141/B142/
B143/B163/B228/G126

SERVICE MANUAL

001360MIU

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Summary of Contents for Ricoh B064

  • Page 1: Service Manual

    B064/B065/B140/B141/B142/ B143/B163/B228/G126 SERVICE MANUAL 001360MIU...
  • Page 5 B064/B065/B140/B141/B142/ B143/B163/B228/G126 SERVICE MANUAL 001360MIU...
  • Page 7 It is the reader's responsibility when discussing the information contained within this document to maintain a level of confidentiality that is in the best interest of Ricoh Corporation and its member companies. NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY FASHION AND DISTRIBUTED WITHOUT THE PRIOR PERMISSION OF RICOH CORPORATION.
  • Page 9 Ricoh Corporation. Users of this manual should be either service trained or certified by successfully completing a Ricoh Technical Training Program. Untrained uncertified users utilizing...
  • Page 11 LEGEND PRODUCT CODE COMPANY GESTETNER LANIER RICOH SAVIN B064 6002 LD060 Aficio 1060 2560 B065 7502 LD075 Aficio 1075 2575 B140 DSm660 LD160 Aficio 2060 4060 B141 DSm675 LD175 Aficio 2075 4075 B142 DSm660 SP LD160 SP Aficio 2060 SP...

  • Page 13: Table Of Contents

    1.1.4 DIMENSIONS .................. 1-4 B064 Series..................1-4 B140 Series..................1-5 1.1.5 POWER REQUIREMENTS.............. 1-6 1.2 MAIN MACHINE (B064 SERIES/B140 SERIES) ........1-7 1.2.1 ACCESSORY CHECK ..............1-7 1.2.2 INSTALLATION PROCEDURE............1-8 Removing Tapes and Retainers............1-8 Connecting the ADF ................1-10 Removing and Filling the Development Unit ........
  • Page 14 Removing Tapes and Retainers............1-49 Installation ..................1-49 1.10 KEY COUNTER BRACKET (B452) ............1-51 1.11 COPY CONNECTOR KIT ..............1-52 1.11.1 COPY CONNECTOR KIT (B525-10, -12) FOR B064 SERIES ..1-52 ACCESSORY CHECK ............... 1-53 Installation ..................1-54 Installing the Hardware............... 1-55 1.12 COPY CONNECTOR KIT (B328-03) FOR B140 SERIES ....
  • Page 15 1.16 MFP OPTIONS: B064 SERIES............. 1-83 1.16.1 PRINTER/SCANNER KIT (G338), PRINTER KIT (G339).... 1-83 ACCESSORY CHECK ............... 1-83 1.16.2 INSTALLATION PROCEDURE............ 1-84 Inserting DIMMs ................. 1-84 Installation Procedure................. 1-85 1.16.3 PS3 (B525-08) ................1-87 1.16.4 USB 2.0 (B525-01)............... 1-88 ACCESSORY CHECK ............... 1-88 Installation Procedure.................
  • Page 16 3.1.3 TRANSFER BELT UNIT ..............3-2 3.1.4 SCANNER UNIT ................3-2 3.1.5 LASER UNIT..................3-2 3.1.6 CHARGE CORONA ................. 3-3 3.1.7 DEVELOPMENT................3-3 3.1.8 CLEANING..................3-4 3.1.9 FUSING UNIT .................. 3-4 3.1.10 PAPER FEED ................3-4 3.1.11 USED TONER ................3-4 B064 Series/B140 Series/G126...
  • Page 17 3.2 SPECIAL TOOLS AND LUBRICANTS..........3-5 3.2.1 SPECIAL TOOLS................3-5 3.2.2 LUBRICANTS .................. 3-5 3.3 OPERATION PANEL AND EXTERNAL COVERS........3-6 3.3.1 OPERATION PANEL ............... 3-6 3.3.2 FRONT DOOR................. 3-6 3.3.3 RIGHT COVERS................3-7 3.3.4 LEFT COVERS ................3-8 3.3.5 REAR COVERS................3-9 3.4 SCANNER ....................
  • Page 18 3.9.8 FUSING LAMPS, HOT ROLLER, AND PRESSURE ROLLER ..3-70 B064 Series: Fusing Lamps ............... 3-70 B140 Series: Fusing Lamps ............... 3-71 Important Notes about Fusing Unit Assembly (B064 Series) ..... 3-76 3.9.9 PRESSURE ROLLER ..............3-77 3.9.10 STRIPPER PAWLS..............3-78 B064 Series..................
  • Page 19 B064 Series HDD................3-123 B140 Series and G126 HDD ............3-124 3.12.7 NVRAM ..................3-125 3.12.8 DIMMS ..................3-127 3.13 ADF (B140 SERIES/B064 SERIES) ........... 3-128 3.13.1 ADF COVERS................3-128 3.13.2 FEED UNIT ................3-129 3.13.3 FEED BELT AND PICK-UP ROLLER ........3-130 3.13.4 SEPARATION ROLLER.............
  • Page 20 SERIES) ..................3-146 Vertical Black Lines................3-146 DIP Switch Settings (ADF Main Board) ..........3-146 ADF Skew Correction............... 3-146 3.15 TOUCH SCREEN CALIBRATION (B140 SERIES/B064 SERIES) ..3-148 TROUBLESHOOTING 4. TROUBLESHOOTING..............4-1 4.1 OVERVIEW ....................4-1 4.1.1 RECOVERY METHODS ..............4-2 4.1.2 IMPORTANT SP CODES ..............
  • Page 21 5.1 SERVICE PROGRAM MODE ..............5-1 5.1.1 SERVICE PROGRAM MODE OPERATION ........5-1 Entering and Exiting SP Mode ............. 5-1 To Switch to the Copy Window for Test Printing (B140 Series/B064 Series)....................5-2 Using the SP Mode ................5-2 Service Mode Lock/Unlock (B140 Series Only)........5-3 SP Mode Button Summary..............
  • Page 22 5.2.2 SOFTWARE AND SETTING RESET (B064 SERIES AND B140 SERIES)..................... 5-8 Software Reset..................5-8 Resetting the System ................5-8 Resetting Copy/Document Server Features Only ........ 5-8 Resetting Scanner Features Only ............5-8 5.3 TEST PATTERN PRINTING..............5-9 5.3.1 PRINTING TEST PATTERN: SP2902-003 ........5-9 Test Pattern Table................
  • Page 23 VIB (Video Interface Board) ..............6-8 DRB (Drive Board) ................6-8 CNB (Connection Board) ..............6-8 HDD (Hard Disk Drive)................6-9 6.3 COPY PROCESS OVERVIEW..............6-10 6.4 ADF (B140 SERIES/B064 SERIES) ............6-12 6.4.1 OVERVIEW ..................6-12 6.4.2 ADF DRIVE LAYOUT ..............6-13 6.4.3 PICK-UP ROLLER LIFT ..............6-14 B064Series/B140 Series/G126...
  • Page 24 6.4.6 ORIGINAL TRANSPORT ...............6-17 6.4.7 ORIGINAL SKEW CORRECTION ..........6-18 6.4.8 ORIGINAL SIZE DETECTION............6-20 6.4.9 ADF SCANNING ................6-23 6.4.10 JAM DETECTION.................6-24 6.5 SCANNING (B140 SERIES/B064 SERIES) ..........6-25 6.5.1 OVERVIEW ..................6-25 6.5.2 SCANNER DRIVE ................6-26 6.5.3 ORIGINAL SIZE DETECTION............6-27 Sensors....................6-27 Detection Timing .................6-28 6.5.4 SCANNING MAGNIFICATION ............6-29...
  • Page 25 Rev. 06/2005 6.8.7 DRUM CLEANING................6-55 6.8.8 DRUM VENTILATION AND OZONE FILTER.........6-56 6.8.9 TONER RECYCLING ..............6-57 6.8.10 WASTE TONER COLLECTION............6-58 Mechanism ..................6-58 Error Detection..................6-58 6.8.11 PROCESS CONTROL..............6-59 What Happens at Power On ...............6-59 Drum Potential Sensor Calibration............6-60 Development Bias, Bias Grid, and LD Adjustment......6-61 ID Sensor Calibration (Vsg) ..............6-63 TD Sensor Calibration (Vref)...............6-63 6.9 DEVELOPMENT AND TONER SUPPLY ..........6-64...
  • Page 26 Overview...................6-109 Paper Registration Drive..............6-110 Jam Removal at Paper Registration ..........6-111 6.12 IMAGE FUSING AND PAPER EXIT............6-112 6.12.1 OVERVIEW ................6-112 B064 Series and G126..............6-112 B140 Series ..................6-113 Both Series ..................6-113 6.12.2 FUSING MECHANISM ...............6-114 B064 Series and G126..............6-114 B140 Series ..................6-115 6.12.3 PRESSURE ROLLER..............6-116...
  • Page 27 What happens in night stand-by and night modes ......6-138 Returning to stand-by mode..............6-138 SPECIFICATIONS 1. GENERAL SPECIFICATIONS..............7-1 1.1 COPIER (B140 SERIES/B064 SERIES) PRINTER (G126)....7-1 1.2 ADF (B140 SERIES/B064 SERIES) ............7-2 1.3 POWER CONSUMPTION ..............7-3 2. MACHINE CONFIGURATION ..............7-5 3. OPTIONAL EQUIPMENT ................7-6 3.1 A3/DLT KIT (B475) ................7-6...
  • Page 28 SEE SECTION B468/B469/B674 FOR DETAILED TABLE OF CONTENTS PUNCH UNIT (B377) SEE SECTION B377 FOR DETAILED TABLE OF CONTENTS COVER INTERPOSER TRAY (B470) SEE SECTION B470 FOR DETAILED TABLE OF CONTENTS 9-BIN MAILBOX (B471) SEE SECTION B471 FOR DETAILED TABLE OF CONTENTS B064 Series/B140 Series/G126...
  • Page 29 Rev. 06/2005 3000-SHEET FINISHER (B478)/JOGGER UNIT (B513)/ PUNCH UNIT (B531) SEE SECTION B478/B513/B531 FOR DETAILED TABLE OF CONTENTS 3000-SHEET FINISHER (B706) SEE SECTION B706 FOR DETAILED TABLE OF CONTENTS Z-FOLDING UNIT (B660) SEE SECTION B660 FOR DETAILED TABLE OF CONTENTS SCANNER UNIT/PRINTER UNIT (G338/G339) SEE SECTION G338/G339 FOR DETAILED TABLE OF CONTENTS MFP OPTIONS (B659/B581/B596/B582/G377/B609/B735)

  • Page 31: Installation

    INSTALLATION PREVENTIVE MAINTENANCE REPLACEMENT AND ADJUSTMENT B473 LARGE CAPACITY TRAY TROUBLESHOOTING B468/B469/B674 3000-SHEET FINISHER B377 PUNCH UNIT B471 9-BIN MAILBOX B478 3000-SHEET FINISHER/B513 JOGGER UNIT/B531 PUNCH UNIT B706 3000-SHEET FINISHER B660 Z-FOLDING UNIT G338/G339 SCANNER /PRINTER UNIT Tab index continued on next page…...
  • Page 32 Tab index continued… SERVICE TABLES DETAILED DESCRIPTIONS SPECIFICATIONS B475 A3/DLT TRAY KIT B470 COVER INTERPOSER TRAY B659/B581/B596/B582/G377/B609/B735 MFP OPTIONS...

  • Page 33: Installation

    INSTALLATION...

  • Page 35: Installation Requirements

    6. If the place of installation is air-conditioned or heated, do not place the machine where it will be: 1) Subjected to sudden temperature changes 2) Directly exposed to cool air from an air-conditioner 3) Directly exposed to heat from a heater B064 Series/B140 Series/G126...

  • Page 36: Machine Level

    Within ±5 mm (0.2") of level 2. Right to left: Within ±5 mm (0.2") of level The machine legs may be screwed up or down in order to level the machine. Set a carpenter’s level on the exposure glass. B064 Series/B140 Series/G126...

  • Page 37: Minimum Space Requirements

    Place the copier near the power source, providing minimum clearance as shown below. The same amount of clearance is necessary when optional peripheral devices are installed. 50 mm (2") Back 40 mm (1.6") Right 100 mm (4") Left 700 mm (27.6") Front B064I001.WMF B064 Series/B140 Series/G126...

  • Page 38: Dimensions

    480 mm (18.9") 425 mm (16.7") 1,098 mm (43.2") 1,165 mm (45.9") 1,014 mm (39.9") 734 mm (28.9") 690 mm (27.2") 314 mm (12.4") 90 mm (3.5") B064I003.WMF 750 mm (29.5") 620 mm (24.4") 458 mm (18") B064I002.WMF B064 Series/B140 Series/G126...

  • Page 39: B140 Series

    425 mm (16.7") 1,165 mm (45.9") 1,098 mm (43.2") 1,014 mm (39.9") 90 mm (3.5") 734 mm (28.9") 690 mm (27.2") 314 mm (12.4") 177 mm (6.9") B064I140.WMF 750 mm (29.5") 620 mm (24.4") 458 mm (18") B064I002.WMF B064 Series/B140 Series/G126...

  • Page 40: Power Requirements

    This switch should always remain on unless the machine is being serviced. • Operation Power Switch. Located on the right side of the operation panel. This is the switch normally used by the customer to power the machine on and off. B064 Series/B140 Series/G126...

  • Page 41: Main Machine (B064 Series/B140 Series)

    MAIN MACHINE (B064 SERIES/B140 SERIES) 1.2 MAIN MACHINE (B064 SERIES/B140 SERIES) 1.2.1 ACCESSORY CHECK Check the accessories and their quantities against this list: Description Q’ty 1. Model Name Decal (-29 Only) ..........1 2. Operation Instructions (-17, -19, -29, -69 Only) ..... 2 3.

  • Page 42: Installation Procedure

    MAIN MACHINE (B064 SERIES/B140 SERIES) 1.2.2 INSTALLATION PROCEDURE Removing Tapes and Retainers  CAUTION To avoid serious injury, do not connect the power plug to the machine until you are instructed to do so. B064I404.WMF B140I403.WMF 1. Unpack the machine and remove all the wrapping.
  • Page 43 MAIN MACHINE (B064 SERIES/B140 SERIES) 6. Raise the ADF and remove all the tape and shipping retainers around the exposure glass [A] and operation panel. 7. Remove the shipping retaining sheet [B] under the white pad. B064I005.WMF 8. Open the front door, open the toner bottle holder [C], then remove all tape and shipping retainers.

  • Page 44: Connecting The Adf

    MAIN MACHINE (B064 SERIES/B140 SERIES) 10. Lower the transfer unit by turning its knob [A]. 11. Remove the bracket [B], and the red tag from the transfer belt ( x 1). 12. Remove the pin [C], and the red tag from the cleaning plate.

  • Page 45: Removing And Filling The Development Unit

    MAIN MACHINE (B064 SERIES/B140 SERIES) Rev. 12/2004 Removing and Filling the Development Unit ⇒ IMPORTANT: Before you begin, remove the toner bottle if it is installed. Note, if the toner bottle is in the machine when you do this procedure, the toner bottle holder can be damaged.
  • Page 46 MAIN MACHINE (B064 SERIES/B140 SERIES) Rev. 12/2004 8. Remove the toner hopper [A] ( x 9. Rotate the toner hopper [B] slightly 10° to 20° as you slide it up to remove it. B064I304.WMF 10. While turning the knob [C] slowly,...

  • Page 47: Re-Installing The Development Unit

    MAIN MACHINE (B064 SERIES/B140 SERIES) Rev. 12/2004 ⇒ Re-installing the Development Unit B064I310.WMF 1. Push the development unit all the way to the right. 2. Continue to hold the unit to the right and push it into the machine. IMPORTANT: Make sure the pin [A] goes into the left side of the hole in the development unit plate.

  • Page 48: Initializing The Drum Settings (B064 Series)

    MAIN MACHINE (B064 SERIES/B140 SERIES) Initializing the Drum Settings (B064 Series) After switching on the machine, you must execute SP2963 (Installation Mode) within 60 seconds to 1) Initialize the developer and force toner supply to the development unit, and 2) Initialize the auto process control settings.

  • Page 49: Initializing The Drum Settings (B140 Series)

    MAIN MACHINE (B064 SERIES/B140 SERIES) Initializing the Drum Settings (B140 Series) You must do SP2963 (Installation Mode) to 1) Initialize the developer and do a forced toner supply to the development unit, and 2) Initialize the auto process control settings.

  • Page 50: Tandem Tray

    MAIN MACHINE (B064 SERIES/B140 SERIES) Tandem Tray Before shipping the machine, the tandem tray is set for A4 or LT LEF and must be adjusted if the customer wants to use the tandem tray for another paper size. Feed Station...
  • Page 51 MAIN MACHINE (B064 SERIES/B140 SERIES) 6. Remove the tray cover [A] ( x 2). 7. Remove the motor cover [B] ( x 4). B064I566.WMF 8. Re-position the side fences [C] ( x 8). The outer slot position is used when loading A4 size paper.

  • Page 52: Machine Level

    MAIN MACHINE (B064 SERIES/B140 SERIES) Machine Level 1. Set a stand [A] at each corner of the machine. 2. Place a level on the exposure glass and use a wrench to turn each nut [B] and level the machine to ±5 mm of the horizontal.

  • Page 53: A3/Dlt Feeder Kit (B475)

    A3/DLT FEEDER KIT (B475) 1.3 A3/DLT FEEDER KIT (B475) 1.3.1 ACCESSORY CHECK Check the accessories and their quantities against this list: Description Q’ty 1. A3/DLT Tray ................1 2. Short connector ..............1 3. Page size decals..............1 B475I001.WMF 1-19 B064 Series/B140 Series/G126...

  • Page 54: Installation Procedure

    [A] ( x 2). 2. Push in the right tandem tray [B]. B475I707.WMF 3. Remove the left tandem tray [C] ( x 5). Save these screws. B475I708.WMF B064 Series/B140 Series/G126 1-20...
  • Page 55 Tray 1 with SP5959-001 (Paper Size – Tray 1) For details, see SP5959 in section “5. Service Tables”. 10. Attach the appropriate decal for the selected paper size. B475I202.WMF 1-21 B064 Series/B140 Series/G126...

  • Page 56: Lct (B473)

    Check the accessories and their quantities against this list: Description Q’ty 1. Flat-head shoulder screw - M4 x 6......... 1 2. Upper docking pins (grooved)..........2 3. Lower docking pin (not grooved)..........1 4. Installation Instructions ............1 5. Paper Set Decal..............1 B064 Series/B140 Series/G126 1-22...

  • Page 57: Installation Procedure

    LCT (B473) 1.4.2 INSTALLATION PROCEDURE Removing Tape B473I001.WMF B473I002.WMF 1. Remove the filament tape from the body [A] and top cover [B] of the LCT. 2. Remove the tape under the lid [C] of the LCT. 1-23 B064 Series/B140 Series/G126...

  • Page 58: Preparing The Main Machine

    [D]. (x 3) B473I003.WMF Installing the LCT 1. Insert the two upper docking pins (grooved) [A] into the upper slots and the lower docking pin [B] into the lower slot. B473I004.WMF B064 Series/B140 Series/G126 1-24...
  • Page 59 [E], you can remove the right B473I006.WMF panel [F] ( x 2). 5. Switch the machine on and execute SP5959 005 (Paper Size – Tray 4 (LCT) to select the paper size. For details, see SP5959 in section “5. Service Tables.” 1-25 B064 Series/B140 Series/G126...

  • Page 60: Lg/B4 Feeder Kit (B474)

    2. Tapping hex screws - M4 x 8 ..........6 3. Harness clamp............... 1 4. B4/LG frame ................1 5. Front bracket................1 6. Rear bracket ................1 7. Bottom plate extension ............1 8. Cover ..................1 B064 Series/B140 Series/G126 1-26...

  • Page 61: Installation Procedure

    [B] to lower the tray bottom plate. B474I507.WMF  CAUTION Switch the machine off and unplug the machine before starting the following procedure. 3. Disconnect the LCT from the machine 1.4.2). 4. Remove the LCT upper cover [C]. B474I504.WMF 1-27 B064 Series/B140 Series/G126...
  • Page 62 11. Align the positioning pin [G]. 12. Attach the B4/LG frame [H] with the hex nuts ( x 2). The kit is set for B4. If you need to change the paper size to LG, do the following steps. B474I553.WMF B064 Series/B140 Series/G126 1-28...
  • Page 63 1.4.2). 20. Switch the machine on, enter the SP mode, then use SP5959 005 (Paper Size – Tray 4 (LCT) to select the new paper size. For details, see SP5959 in section “5. Service Tables”. B474I506.WMF 1-29 B064 Series/B140 Series/G126...

  • Page 64: 3000-Sheet Finishers (B468/B469/B674)

    5. Tapping screws - M3 x 6............2 6. Tapping screws - M4 x 8............4 7. Tapping screws - M4x 14............4 8. Cushion (with double-sided tape) .......... 1 9. Ground (earth) plate .............. 1 10. Installation Instructions ............1 B064 Series/B140 Series/G126 1-30...

  • Page 65: Installation Procedure

    This section describes the common installation instructions for these finishers: • B468 Booklet Finisher, which can do punching, shifting, stapling, and saddle- stitching with staples. The booklet finisher can be used with the B064 Series. • B469 Finisher, which can do punching, shifting, and stapling but with no saddle- stitching unit.
  • Page 66 1. Unpack the machine and remove all the wrapping. 2. Remove all filament tape and shipping retainers from the front of the finisher. 3. Open the front door [A] and remove all the tape and shipping retainers from inside the finisher. B064 Series/B140 Series/G126 1-32...

  • Page 67: Installation

    Switch the machine off and unplug the machine before starting the following procedure. B468I003.WMF 1. Install the front [A] and rear [B] joint brackets ( x 2 each, M4x 14). 2. Install the ground plate [C] ( x 2, M3 x 6). 1-33 B064 Series/B140 Series/G126...
  • Page 68 7. Connect the plug [E] of the finisher power cord to the connector on the machine.  CAUTION Always move the finisher slowly to avoid bending the entrance guide plates. Bent guide plates could interfere with paper transport from the machine to the finisher. B064 Series/B140 Series/G126 1-34...
  • Page 69 2. Install the upper output tray [C] ( x 2). 3. Attach the staple position decal [D] to the ADF. B469 (B064 Series/B140 Series) 1. Install the output tray [E] ( x 2). 2. Attach the staple position decal [F].

  • Page 70: Selecting The Staple Supply Name

    Use this SP to fine adjust the fold and staple positions if they Adjustment are not aligned correctly. See “5. Service Tables”. SP6120 Staple Jogger Allows fine adjustment of the staple unit jogger fences for Adjustment different paper sizes, if required. See “5. Service Tables”. B064 Series/B140 Series/G126 1-36...

  • Page 71: Punch Unit (B377)

    4. Step screw ................1 5. Spring ..................1 6. Spacer (2 mm) ............... 1 7. Spacer (1 mm) ............... 1 8. Tapping screw - M3 x 8............1 9. Tapping screw - M3x 10............2 1-37 B064 Series/B140 Series/G126...

  • Page 72: Installation Procedure

    3. Open the front door and remove the rear cover [A] ( x 4). 4. Remove the bracket [B] ( x 2) and paper guide [C] ( x 1). 5. Remove the plastic knockout [D]. 6. Install the sensor arm [E] ( x 1). 7. Install the spring [F]. B064 Series/B140 Series/G126 1-38...
  • Page 73 13. Fasten the two 1 mm spacers [F] to the rear frame. These may be used during future adjustments. NOTE: The spacers are used to adjust the horizontal positioning of the holes. 14. Reassemble the finisher and check the punch operation. 1-39 B064 Series/B140 Series/G126...

  • Page 74: Cover Interposer Tray (B470)

    8. Plate extension (bottom) ............1 9. Right rear cover plate (for B478/B706 only)......2 10. Right front corner plate (for B478/B706 only)......2 11. Spacer (B468/B469/B674 only) ..........1 12. Front door extension (bottom)..........1 B064 Series/B140 Series/G126 1-40...

  • Page 75: Cover Interposer Tray (B470)

    (B468/ B469/ B478/ B674/ B706), remove the sponge strip [E] from the finisher. Keep it until you attach it again to the interposer tray. 6. Remove the guide plate [F]. 1-41 B064 Series/B140 Series/G126...

  • Page 76: Attaching The Extensions

    4. Attach the bottom front door extension [D] ( x 2, M4 x 8). 5. Attach the top front cover extension [E] ( x 2, M4 x 8). 6. Attach the rear cover extension [F] ( x 2, M3 x 6). B064 Series/B140 Series/G126 1-42...

  • Page 77: Attaching The Interposer Tray

    • If you are installing the cover interposer tray on the B478/B706, go to the next section, install the corner plates on the B478/B706, then go to “Attaching the Finisher to the Machine” on page 1-46. 1-43 B064 Series/B140 Series/G126...

  • Page 78: Attaching The Corner Plates For The B478/B706

    • Tighten the tray extension screws. 4. With a long screw driver inserted through the notches in the right rear corner plate [D], tighten the screws. This attaches the right rear corner plate to the table extension [B]. B064 Series/B140 Series/G126 1-44...

  • Page 79: Right Front Corner Plate (B478/B706 Only)

    2. Align the notch in the right front corner plate [B] with the screw and install it. You hear a click when it is put into its correct position. 3. Put a long screwdriver into the plate cutout [C]. Then, tighten the screw to attach the right front corner plate. 1-45 B064 Series/B140 Series/G126...

  • Page 80: Attaching The Finisher To The Machine

    Bent guide plates could cause a blockage for paper transport between the finisher and copier. 6. Attach the lock lever [C] ( x 1). 7. Lift the transport guide plate [D] to close it. 8. Connect the connector [E] into the copier. B064 Series/B140 Series/G126 1-46...
  • Page 81 9. Switch on the machine, and select the default paper size for the cover interposer. Important: Be sure to execute the correct SP code for the machine. Please refer to the table below. Machine Correct SP Code B064 series SP5959-006 B140 series SP5158-001 to 008 1-47 B064 Series/B140 Series/G126...

  • Page 82: 9-Bin Mailbox (B471)

    Check the accessories and their quantities against this list: Description Q’ty 1. Trays..................9 2. Guide plate ................1 3. Decals (bin display) ............... 1 4. Tapping screws - M3 x 8............6 5. Installation Instructions ............1 B064 Series/B140 Series/G126 1-48...

  • Page 83: Installation Procedure

    The cover interposer tray and mailbox cannot be installed on the finisher at the same time. 1. Remove the top cover [A] of the finisher ( x 1). 2. Remove the bracket [B] ( x 1). NOTE: Loosen the screw. Do not remove it. B471I002.WMF 1-49 B064 Series/B140 Series/G126...
  • Page 84 4. Attach the mailbox [B] to the top of the finisher ( x 4, M3 x 8). 5. Attach the 9 trays [C] to the mailbox. 6. Give the decals [D] to the customer for notation and pasting at the correct location. B471I004.WMF B064 Series/B140 Series/G126 1-50...

  • Page 85: Key Counter Bracket (B452)

    8. Change the setting of the Key Counter Management to the setting that is necessary for the customer (User Tools> System Setting> Key Operator Tools). 9. If necessary, change the setting of SP5121 (Counter Up Timing). 1-51 B064 Series/B140 Series/G126...

  • Page 86: Copy Connector Kit

    COPY CONNECTOR KIT 1.11 COPY CONNECTOR KIT 1.11.1 COPY CONNECTOR KIT (B525-10, -12) FOR B064 SERIES Important Notes 1. The following are the specialized firmware versions for use with the Copy Connector Kit or MLB option. When installing either of these options, it is necessary to install the following firmware together as a set.
  • Page 87 8. Key Top – Printer ..............2 9. Anti-static Cap ............... 2 10. Ferrite Core................4 11. Knob Screw ................4 12. Decal – Copy Connector............4 13. Tapping Screw – M3 x 8 ............4 1-53 B064 Series/B140 Series/G126...

  • Page 88: Installation

    Unplug the machine main power cord before starting the following procedure. Perform the following procedures for both the main and sub copiers. Installing the Firmware: B064 Series B110I201.WMF 1. Remove the rear cover ( x 2). 2. Remove the controller cover ( x 10).

  • Page 89: Installing The Hardware

    2. Remove the 4P connector [C] for the HDD and connect it to CN319 on the MLB Board. 3. Connect one end of the power interface harness [D] to the HDD connector, and the other end to CN318 on the MLB Board. 1-55 B064 Series/B140 Series/G126...
  • Page 90 4. Remove the connector cover [A] ( x 2). 5. Install the CCK interface board [B] as shown. 6. Connect the harness [C] to CN315 on the MLB Board. 7. Attach the decals [D] as shown. B064 Series/B140 Series/G126 1-56...
  • Page 91 8. Lead the interface cable [AI] through the anti-static cap [BJ], and then connect it to the interface board. 9. Attach the anti-static cap (2 knob screws [C]). 10. Replace the key top [D]. 11. Repeat both the firmware and hardware procedures above for the other copier. 1-57 B064 Series/B140 Series/G126...
  • Page 92 4.5m. B110I205.WMF 13. Use the Hubs [A] to connect the interface cables. NOTE: When connected in this way, the maximum length possible is 13.5m (3 interface cables). 14. Attach the ferrite cores [B] as shown. B064 Series/B140 Series/G126 1-58...

  • Page 93: Copy Connector Kit (B328-03) For B140 Series

    “Printer/Other Function” ............2 6. Keytops for B140 series (NA, EU 1 each) “Other Function”..............2 “Printer/Other Function” ............2 “Printer/Other Function” + Scanner........2 7. SDRAM DIMM 64 MB ............2 8. Operating Instructions (NA) ..........1 1-59 B064 Series/B140 Series/G126...

  • Page 94: Preparation

    • Install the key labeled “Printer/Other Function + Scanner” (or its equivalent symbol key-top for EU) on a machine with the printer/scanner option installed • Install the key labeled “Other Function” (or its equivalent symbol key-top for EU) on a machine without the printer/scanner option. B064 Series/B140 Series/G126 1-60...

  • Page 95: Installation

    2. Remove the controller box cover [A] ( x 12). 3. Remove the cover from Slot A2 [B] ( x 2). 4. Put the Copy Connector Kit board [C] in Slot A2 and tighten the knob screws (x 1-61 B064 Series/B140 Series/G126...
  • Page 96 9. Connect one end of the connector cable [E] to the copy connector board. 10. Connect the other end of the cable to the other machine. -or- If the distance between the machines is more than 4.5 m (14.8 ft.), connect the cables to a connector hub [F]. B064 Series/B140 Series/G126 1-62...
  • Page 97 COPY CONNECTOR KIT (B328-03) FOR B140 SERIES B064I402.WMF 15. Replace the key tops [A]. 16. Repeat the firmware and hardware procedures above for the other copier. 1-63 B064 Series/B140 Series/G126...

  • Page 98: Sheet Finisher (B478/B706)

    12. Tapping Screws - M3 x 6 ............4 13. Tapping Screws - M3 x 8 ............4 14. Phillips Screws w/washer - M4 x 14........4 15. Shift Tray ................4 16. Installation Procedure ............1 B706I201A.WMF B064 Series/B140 Series/G126 1-64...

  • Page 99: Installation

    [B], and [C] ( x 2 each). 3. Install the front joint bracket [D] and rear joint bracket [E] ( x 2 each) (M4 x 14) on the left side of the copier. 4. Remove the connector cover [F]. 1-65 B064 Series/B140 Series/G126...
  • Page 100 For details, see the Cover Interposer Tray B470 installation instructions. 8. Install the entrance guide plate [D] ( x 2) (M3 x 6). B064 Series/B140 Series/G126 1-66...
  • Page 101 12. Secure the locking lever [B] ( x 1) and close the front door. 13. Connect the finisher cable [D] to the copier. 14. Set the leveling shoes (x 4) under the feet and level the machine. 1-67 B064 Series/B140 Series/G126...

  • Page 102: When You Move The Finisher To A New Location

    1.12.3 WHEN YOU MOVE THE FINISHER TO A NEW LOCATION Before you move the finisher, do SP6107-003. This moves the mechanisms to their home positions. After you move the finisher, the mechanisms go back to the ready condition automatically, after you turn the power on. B064 Series/B140 Series/G126 1-68...

  • Page 103: Punch Unit (B531/A812)

    9. Step Screw (large) (M4 x 11) ..........1 10. Tapping Screw (M4 x 10)............2 11. Step Screw (small) (M3 x 4)........... 1 12. Machine Screw, Washer (M4 x 6).......... 1 13. Knob ..................1 14. Punch Waste Hopper............. 1 1-69 B064 Series/B140 Series/G126...
  • Page 104 4. Remove the inner cover [C] ( x 3). 5. Behind the inner cover at [D] and [E], press the lock tab to the right to release the inner cover from the frame. 6. Remove the plastic knockouts [F]. B064 Series/B140 Series/G126 1-70...
  • Page 105 7. Remove the paper guide [A] ( x 4). 8. Install the sensor arm [B] ( x 1, small step screw (M3 x 4). NOTE: Make sure that the sensor arm swings freely on the step screw. 9. Attach the spring [C]. 1-71 B064 Series/B140 Series/G126...
  • Page 106 These extra spacers are used to adjust the horizontal position of the punch holes. 12. At the front, fasten the punch unit knob [D] ( x 1). B064 Series/B140 Series/G126 1-72...
  • Page 107 16. Slide the hopper [F] into the finisher. 17. Re-attach the inner cover and rear cover. 18. Close the front door and re-connect the finisher to the machine. 1-73 B064 Series/B140 Series/G126...

  • Page 108: Accessory Check

    The Jogger Unit B531 is installed in the 3000-Sheet Finisher B478/B706. 1.14.1 ACCESSORY CHECK Check the accessories and their quantities against this list: Description Q’ty 1. Jogger Unit B513 ..............1 2. Tapping Screws - M3 x 6 ............2 3. Installation Procedure ............1 B064 Series/B140 Series/G126 1-74...

  • Page 109: Installation

    6. On the left and right side, attach the jogger unit frame to the side of the finisher with the screws [E] provided ( x 2). 7. Re-attach the jogger unit cover to its frame with the screws removed in step 2 ( x 2). 1-75 B064 Series/B140 Series/G126...

  • Page 110: Z-Folding Unit B660

    14. Screws M3 x 6 ............... 8 15. Screws M4 x 6 ............... 8 Items 3, 4, are not required for the B706 (SR841) with B070/B071. Items 10, 11 are not required for the B674 (SR861) B660I003.WMF B064 Series/B140 Series/G126 1-76...

  • Page 111: Before You Begin

    4. Raise the horizontal transport plate [D] and remove the cushion [E]. 5. Pull out the Z-folding mechanism [F] and remove the cushion [G]. 6. Open the right vertical transport cover [H]. 7. Remove four spacers [I] by pulling on the string. 1-77 B064 Series/B140 Series/G126...

  • Page 112: Docking To The Finisher

    • Attach front bracket [E] if the cover sheet interposer is installed. • Attach front bracket [F] if the cover sheet interposer is not installed. 6. Attach the ground plate [G] to the Z-folding unit ( x 2). B064 Series/B140 Series/G126 1-78...
  • Page 113 B660I006.WMF 5. If the cover interposer tray is attached to the finisher, attach the ground plate [D] to the Z-folding unit ( x 2)  CAUTION With the support retracted, the Z-folding unit tips easily! B660I102.WMF 1-79 B064 Series/B140 Series/G126...
  • Page 114 9. Dock the Z-folding unit to the finisher. 10. Fasten the screw [B] ( x 1). 11. Fasten screw [E] to front lock bracket [F]. 12. Fasten the rear lock bracket [D] ( x 1). B064 Series/B140 Series/G126 1-80...

  • Page 115: Docking To The Main Frame

    10. Push in the Z-folding mechanism [E], lower the horizontal transport plate [D], then close the front door [C]. 11. Attach the I/F cable [H] of the Z-folding unit to the main machine. 12. Connect the power cord [I] to the Z-folding unit. 1-81 B064 Series/B140 Series/G126...
  • Page 116 Z-FOLDING UNIT B660 B660I009.WMF 13. Reattach the finisher rear cover ( x 2). 14. Connect the I/F cable [A] of the finisher to the Z-folding unit. B064 Series/B140 Series/G126 1-82...

  • Page 117: Mfp Options: B064 Series

    MFP OPTIONS: B064 SERIES 1.16 MFP OPTIONS: B064 SERIES 1.16.1 PRINTER/SCANNER KIT (G338), PRINTER KIT (G339) ACCESSORY CHECK Check the accessories and their quantities against this list: Description Q’ty 1. Scanner/Printer DIMM (G338) or Printer DIMM (G339) ..1 2. Centronics Interface .............. 1 3.

  • Page 118: Installation Procedure

    MFP OPTIONS: B064 SERIES 1.16.2 INSTALLATION PROCEDURE Inserting DIMMs Read this section carefully before installation so you know how to insert the DIMMs correctly.  CAUTION Follow the procedure below to connect the DIMMs to the controller board. Incorrect insertion can damage the controller board or cause a bad connection between the DIMM and controller contacts.

  • Page 119: Installation Procedure

    MFP OPTIONS: B064 SERIES Installation Procedure G338I201.WMF  CAUTION Switch the machine off and unplug the machine before starting the following procedure. NOTE: The printer/scanner unit requires at least 128 MB of memory (more is recommended). Memory chips are not packaged with this unit.
  • Page 120 MFP OPTIONS: B064 SERIES G338I402.WMF 9. Make sure that the following SP commands are set correctly. • SP5811 – Machine No. Setting • SP5907 – Plug & Play 10. Attach the provided decal near the machine name on the copier.

  • Page 121: Ps3 (B525-08)

    MFP OPTIONS: B064 SERIES 1.16.3 PS3 (B525-08) B064I204.WMF 1. Remove the rear upper cover ( x 2). 2. Remove the controller cover ( x 9). 3. Insert the PS3 module [A] into Slot 2.  CAUTION Make sure that the DIMM is inserted correctly. ( 1.16.2)

  • Page 122: Usb 2.0 (B525-01)

    MFP OPTIONS: B064 SERIES 1.16.4 USB 2.0 (B525-01) ACCESSORY CHECK Check the accessories and their quantities against this list: Description Q’ty 1. USB 2.0 PCB................. 1 Installation Procedure B064I202.WMF  CAUTION Switch the machine off and unplug the machine before starting the following procedure.

  • Page 123: Usb Sp Settings

    MFP OPTIONS: B064 SERIES USB SP Settings The following SP commands are available. However, only one setting may require adjustment and this setting should be performed only if the customer is experiencing USB data transmission errors. NOTE: Do not change the settings marked “DFU”. These settings are for design and factory use only.

  • Page 124: Ieee1394 (G561) Firewire Interface

    MFP OPTIONS: B064 SERIES 1.16.5 IEEE1394 (G561) FIREWIRE INTERFACE ACCESSORY CHECK Check the accessories and their quantities against this list: Description Q’ty 1. IEEE-1394 Cable 2M 4PI ............1 2. IEEE-1394 Cable 2M 6PI ............1 3. PCB GW1394................ 1...

  • Page 125: Installation Procedure

    MFP OPTIONS: B064 SERIES Installation Procedure B064I205.WMF  CAUTION Switch the machine off and unplug the machine before starting the following procedure. 1. Remove the rear upper cover ( x 2). 2. Remove the controller cover ( x 9). 3. Remove the slot cover [A] ( x 2).

  • Page 126: Up Mode Settings For Ieee 1394

    MFP OPTIONS: B064 SERIES UP Mode Settings for IEEE 1394 Enter the UP mode and follow the procedure below to perform the initial interface settings for IEEE 1394. These settings take effect every time the machine is powered on. 1. Press User Tools/Counter.

  • Page 127: Sp Mode Settings For Ieee 1394

    MFP OPTIONS: B064 SERIES SP Mode Settings for IEEE 1394 The following SP commands can be set for IEEE 1394. To enter the SP mode:  1. Press Clear Modes 2. On the operation panel keypad, press . 3. Hold down Clear/Stop  for more than 3 seconds.

  • Page 128: Ieee802.11B Wireless Lan (G628)

    MFP OPTIONS: B064 SERIES 1.16.6 IEEE802.11B WIRELESS LAN (G628) ACCESSORY CHECK Check the accessories and their quantities against this list: Description Q’ty 1. Wireless LAN PCB (GW-WLAN) ........... 1 2. Antenna (GW-WLAN) (options) ..........2 3. Card (GW-WLAN) ..............1 4.

  • Page 129: Installation Procedure

    MFP OPTIONS: B064 SERIES Installation Procedure 40 ~ 60 mm B064I206.WMF B064I207.WMF  CAUTION Switch the machine off and unplug the machine before starting the following procedure. 1. Remove the rear upper cover ( x 2). 2. Remove the controller cover ( x 9).

  • Page 130: Up Mode Settings For Wireless Lan

    MFP OPTIONS: B064 SERIES UP Mode Settings for Wireless LAN Enter the UP mode and follow the procedure below to perform the initial interface settings for IEEE 802.11. These settings take effect every time the machine is powered on. NOTE: The wireless LAN cannot be used if Ethernet is being used.
  • Page 131 MFP OPTIONS: B064 SERIES 9. WEP (Privacy) Setting. The WEP (Wired Equivalent Privacy) setting is designed to protect wireless data transmission. In order to unlock encoded data, the same WEP key is required on the receiving side. There are 64 bit and 128 bit WEP keys.

  • Page 132: Sp Mode Settings For 802.11B Wireless Lan

    MFP OPTIONS: B064 SERIES SP Mode Settings for 802.11b Wireless LAN The following SP commands can be set for 802.11b  1. Press Clear Modes 2. On the operation panel keypad, press . 3. Hold down Clear/Stop  for more than 3 seconds.

  • Page 133: File Format Converter (Mlb) (B519)

    MFP OPTIONS: B064 SERIES 1.16.7 FILE FORMAT CONVERTER (MLB) (B519) NOTE: 1. This table shows the special firmware versions to use with the Copy Connector Kit or File Format Converter (MLB option). When you install one of these options, it is necessary to install these firmware modules together as a set.

  • Page 134: Accessory Check

    MFP OPTIONS: B064 SERIES ACCESSORY CHECK Check the accessories and their quantities against this list: Description Q’ty 1. File Format Converter Board ..........1 2. MLB bracket................1 3. MLB panel................1 4. Screw M3 x 6 ................. 2 Installation Procedure ...

  • Page 135: Installing The Hardware

    MFP OPTIONS: B064 SERIES Installing the Hardware B110I104.WMF 1. Remove the slot cover [A] ( x 2). 2. Remove the bracket [B] and attach the MLB panel [C]. 3. Attach the File Format Converter board [D] to the controller board ( x 2).

  • Page 136: Mfp Options: B140 Series

    (shown in the diagram). MFP Option Slot Assignment Tandem B1 B2 1394/802.11b/ USB2.0/Bluetooth File Format Converter B3 B4 Paralle(1284) Ethernet Printer/Scanner Option PDL A1 A2 Service B659I101.WMF B064 Series/B140 Series/G126 1-102...

  • Page 137: Printer/Scanner Kit (B659)

    8. Ferrite Core................1 9. Adapter for NIB Board ............1 10. Operating Instructions............1 NOTE: The optional 256 MB Memory Kit B585 is necessary for this installation. This memory kit is not supplied with the Printer/Scanner Kit B580. 1-103 B064 Series/B140 Series/G126...

  • Page 138: Installation

    3. Install the DIMM in the slot [D] above the other memory DIMM [E]. NOTE: To remove the memory DIMM, pull out the spring-loaded clips on one of the two ends of the DIMM. 4. Attach the controller box cover. B064 Series/B140 Series/G126 1-104...
  • Page 139 11. Wind the cable [G] one full turn around the ferrite core [H], then close the core to lock it. 12. Connect the adapter [I] to the NIB board. 1-105 B064 Series/B140 Series/G126...
  • Page 140 14. Obey the procedures in the operating instructions to make the user settings. 15. Replace the old key top assembly [A] with the new one [B]. 16. Make sure that these SP commands are set correctly. • SP5811 – Machine No. Setting • SP5907 – Plug & Play B064 Series/B140 Series/G126 1-106...

  • Page 141: Accessory Check

    NOTE: If you push in the SD Card, this releases it for removal. Make sure the SD Card is installed and locked in position. If it is not fully in the slot, push it in carefully until it locks in position. 4. Turn the machine on. 1-107 B064 Series/B140 Series/G126...

  • Page 142: Accessory Check

    3. Install the USB 2.0 interface board [A] in Slot B1 and attach it with the screws. 4. Print a configuration page to make sure that the machine can see the USB interface board. User Tools > Printer Features > List Test Print > Configuration Page B064 Series/B140 Series/G126 1-108...

  • Page 143: Accessory Check

    3. Install the IEEE 1394 board [A] in Slot B1 and attach it with the screws. 4. Turn the machine on and print a configuration page to make sure that the machine can see the IEEE 1394 (FireWire) board: User Tools> Printer Features> List Test Print> Configuration Page 1-109 B064 Series/B140 Series/G126...

  • Page 144: Accessory Check

    3. Remove the plastic cap [A] from the PCI card. 4. Connect the PCI card [B] to the wireless LAN board. 5. Install the wireless LAN board [C] in Slot B1 and attach it with the screws. B064 Series/B140 Series/G126 1-110...
  • Page 145 9. Turn the machine on and print a configuration page to make sure that the machine can see the installed IEEE 802.11b interface board: User Tools> Printer Features> List Test Print> Configuration Page 1-111 B064 Series/B140 Series/G126...

  • Page 146: Accessory Check

    1. Remove the slot cover from Slot B1 [A] ( x 2). 2. Install the Bluetooth board [A] (Knob-screw x 2). 3. Insert the Bluetooth card [B] in the slot. 4. Push the antenna [C] to extend it. 5. Attach the antenna cap [D]. B064 Series/B140 Series/G126 1-112...

  • Page 147: Accessory Check

    1. File Format Converter (MLB: Media Link Board) ....1 Installation B659I109.WMF 1. Turn the machine off. 2. Remove the cover of Slot B2 ( x 2). 3. Install the file format converter board [A] in Slot B2 and attach it with the screws. 1-113 B064 Series/B140 Series/G126...

  • Page 148: Data Overwrite Security Unit (B735)

    2. If the results of Step 1 are OK, remove the two pieces of tape from the box. NOTE: After you remove the tapes, you will see “VOID” written on the box under the tape [B]. This is normal. B064 Series/B140 Series/G126 1-114...
  • Page 149 9. Turn the operation switch OFF, and then turn the main power switch OFF. 10. Turn the main power switch ON. 11. Turn “Auto Erase Memory Setting” ON: User Tools >> System Settings >> Administrator Tools >> Auto Erase Memory Setting >> ON 1-115 B064 Series/B140 Series/G126...
  • Page 150 15. Make sure the overwrite icon changes as follows: • The bottom of the icon (white part) becomes thicker [B]. • “Next Copy” is displayed for a short time under the icon. • The icon returns to its usual shape [C]. B064 Series/B140 Series/G126 1-116...

  • Page 151: Main Machine (G126)

    5. Decal – D1/E1 Multiple ( -22, -27 Only ) ........1 6. Stand Holder................2 7. Ferrite Core (For Ethernet cable)..........1 8. Ferrite Core (For Parallel cable) ..........1 9. Leveling Stopper................2 10. O/I Holder.................. 1 1-117 B064 Series/B140 Series/G126...
  • Page 152 3. Open the lower tray [B] and remove the operating instructions holder and foot risers. 4. Remove the data sheet [C]. 5. Remove the tape from the back [D] of the machine. NOTE: Save the filament tape and shipping retainers to prepare the machine for shipping in the future. B064 Series/B140 Series/G126 1-118...
  • Page 153 8. Lower the transfer unit by turning its knob [A]. 9. Remove the bracket [B], and the red tag from the transfer belt (1 screw). 10. Remove the pin [C], and the red tag from the cleaning plate. B140I009.WMF 1-119 B064 Series/B140 Series/G126...

  • Page 154: Removing And Filling The Development Unit

    1. Remove the shutter cover [A] of the toner supply unit (1 screw). 2. Remove the lock screw [B] from the toner bottle open/close bracket. 3. Remove the shipping tape [C] if it is still there. 4. Pull the toner bottle holder and swing it to the right. B064 Series/B140 Series/G126 1-120...
  • Page 155 [H] to slip to the right, slowly pull it out of the machine. B064I303.WMF 8. Remove the toner hopper [A] (2 screws). 9. Rotate the toner hopper [B] slightly 10° to 20° as you slide it up to remove it. B064I304.WMF 1-121 B064 Series/B140 Series/G126...

  • Page 156: Re-Installing The Development Unit

    If you cannot move the development unit plate behind the small pin, turn the front gear of the unit to the left, and try again. Push the development unit to the left, until it contacts the PCU. Make sure the pipeline shutter is rotated down to the open position. B064 Series/B140 Series/G126 1-122...

  • Page 157: Initializing The Drum Settings

    • After you replace developer in a machine that has been already installed, do not use SP2963; use SP2801 (TD Sensor Initial Setting) instead to enter the lot number and initialize the TD sensor. 1-123 B064 Series/B140 Series/G126...

  • Page 158: Tandem Tray

    3. Remove the right tandem inner cover [C]. 4. Re-position the side fences [D] (2 screws). The outer slot position is used when loading A4 size paper. 5. Re-install the right tandem inner cover [C]. B064I565.WMF B064 Series/B140 Series/G126 1-124...
  • Page 159 (For LT size, the screw should be placed on the right.) 12. Re-install the rear bottom plate. 13. Change the paper size using SP5959- 001 (Paper Size – Tray 1). B064I024.WMF 1-125 B064 Series/B140 Series/G126...

  • Page 160: Machine Leveling

    3. Do Step 2 until the long part of the leveling stopper is tight against the underside of the paper bank frame. 4. Make sure the machine does not move when you try to push it left and right. IMPORTANT: If it moves, repeat this procedure. B064 Series/B140 Series/G126 1-126...

  • Page 161: Call Light Setting

    2. Remove the rear upper right cover [A] (1 screw). 3. Connect one end of the long cable to the mainframe port [B]. 4. Reattach the rear upper right cover [A] so that the cut-in faces downward. 1-127 B064 Series/B140 Series/G126...
  • Page 162 [CN592] [LED Display] [LED Stand Front Cover] [Right Cap] 8. Connect the other end of the long cable to CN591. 9. Lead the cable through the ribs on the LED Stand Front Cover (see photo). [CN591] B064 Series/B140 Series/G126 1-128...
  • Page 163 MAIN MACHINE (G126) Rev. 05/2005 10. Attach the LED Stand Front Cover. 11. Attach the LED Stand Rear Cover (1 screw). [LED Stand Rear Cover] 1-129 B064 Series/B140 Series/G126...
  • Page 165 PREVENTIVE MAINTENANCE...

  • Page 167: Preventive Maintenance

    Blower brush. Do SP 3001 002 after cleaning. Pick-off Pawls Replace if necessary. Potential Sensor Blower brush. Quenching Lamp Dry cloth. Transfer Entrance Stay Dry cloth. Ozone Filter (Top) Cleaning Filter Cleaning Side Seal Dry cloth. Cleaning Entrance Seal Dry cloth. B064 Series/B140 Series/G126...
  • Page 168 Relay Sensor Blower brush By-pass Paper End Dry cloth, blower brush Sensor Grip Rollers Dry cloth, blower brush Paper Feed Guide Dry cloth Plate Vertical Transport Alcohol Rollers Paper Feed Sensors Blower brush Paper End Sensors Blower brush B064 Series/B140 Series/G126...
  • Page 169 • Always replace pick-up, feed and separation rollers as a set. • If the copier is a B064 Series machine, check the counter value for each paper tray station with SP7204 (Copy Counter – Paper Trays). If the value has reached 300K, replace the rollers. The quality of the paper can have an effect on the service life of the rollers.
  • Page 170 Fusing Entrance Guide Dry cloth. Plate Fusing Exit Guide Plate Dry cloth. Hot Roller B140 Series: “R” at 300K B064 Series and G126: “R” at Hot Roller Bearings (x2) 1000 500K Hot Roller Strippers Pressure Cleaning Roller Replace as a set.

  • Page 171: Optional Peripheral Devices

    NOTE: Replace pick-up, feed and separation rollers as a set. If the copier is a machine of the B064 Series, check the counter value for each paper tray station with SP7204 (Copy Counter – Paper Trays). If the value has reached 300K, replace the rollers.

  • Page 172: Sheet Finisher With 50-Sheet Stapler And Saddle-Stitching B468/B469/B674

    This is a list of the PM related SP codes. For details, refer to Section “5 Service Tables”. 7803* PM Counter Display Displays the PM count since the last PM. 7804* PM Counter Reset Resets the PM count. B064 Series/B140 Series/G126...
  • Page 173 REPLACEMENT AND ADJUSTMENT...

  • Page 175: Replacement And Adjustment

    If the drum unit is loose, poor contact of the drum connectors may cause electrical noise, resulting in unexpected malfunctions (RAM data change is the worst case). 3. To prevent drum scratches, remove the development unit before removing the drum unit. B064 Series/B140 Series/G126...

  • Page 176: Transfer Belt Unit

    4. Do not touch the glass surface of the polygon mirror motor unit with bare hands. 5. After replacing the LD unit, do the laser beam pitch adjustment. Otherwise, an SC condition will be generated. B064 Series/B140 Series/G126...

  • Page 177: Charge Corona

    9. When replacing the TD sensor, replace the developer, then execute SP2801 (TD Sensor Initialization) and SP2962 (Adjustment of Drum Conditions). B064 Series/B140 Series/G126...

  • Page 178: Cleaning

    3.1.11 USED TONER 1. We recommend checking the amount of used toner at every EM. 2. Dispose of used toner in accordance with local regulations. Never throw toner into an open flame, for toner dust may ignite. B064 Series/B140 Series/G126...

  • Page 179: Special Tools And Lubricants

    Scanner Positioning Pin (4 pcs./set) A2929500 Test Chart – S5S (10 pcs./set) VSST9500 Test Chart – S5S – DF (10 Sheets/Set) N8036701 Flash Memory Card – 4 MB (B064 Series Only) N8036701 Case – Flash Memory Card G0219350 Loop Back Connector B6455010 SD Card Kit (B140 Series Only) ⇒...

  • Page 180: Operation Panel And External Covers

    [A]: Shoulder screws ( x 2) [B]: Operation panel ( x 1) 3.3.2 FRONT DOOR B140R901.WMF While supporting the front door [A] with one hand, press down on the hinge bracket [B] then raise the door slightly to remove it. B064 Series/B140 Series/G126...

  • Page 181: Right Covers

    3. Lower right cover [D] ( x 2) • After removing the screws, slide the cover down to remove it. • When re-attaching, before tightening the screws make sure that the tabs [E] on the cover are engaged with the grooves on the machine. B064 Series/B140 Series/G126...

  • Page 182: Left Covers

    [B]: Left lower cover ( x 2) • Slide down to remove. • When re-attaching, before tightening the screws make sure that the tabs on the cover are engaged with the grooves on the machine. B064 Series/B140 Series/G126...

  • Page 183: Rear Covers

    • When re-attaching, before tightening the screws make sure that the tabs on the cover are engaged with the shoulder screws. [C]: Rear lower cover ( x 2) • When re-attaching, before tightening the screws make sure that the tabs on the cover are engaged with the shoulder screws. B064 Series/B140 Series/G126...

  • Page 184: Scanner

    [D]: Connector (2nd from the top) ( x 1) [E]: ADF base left and right plates ( x 2) • While holding the ADF firmly, slide the ADF back and lift the large end of the keyholes over the shoulder screws. B064 Series/B140 Series/G126 3-10...

  • Page 185: Top Covers

    SCANNER Top Covers B140R907.WMF ADF ( 3.4.1) [A]: Top inside cover ( x 2) [B]: Top left cover ( x 1) [C]: Top right cover ( x 1) [D]: Operation panel ( x 1) ( 3.3.1) 3-11 B064 Series/B140 Series/G126...

  • Page 186: Exposure Glass

    When re-installing the exposure glass: • Position the exposure glass first. Make sure that the arrow mark is in the upper left corner. • When re-installing the left cover, make sure it is seated correctly. B064 Series/B140 Series/G126 3-12...

  • Page 187: Scanner Original Size Sensors

    3.4.3 SCANNER ORIGINAL SIZE SENSORS B140R909.WMF Exposure glass ( 3.4.2) [A]: Original length sensor ( x 1,  x 1) NOTE: In North America, two length sensors are provided. [B]: Original width sensor ( x 1,  x 1) 3-13 B064 Series/B140 Series/G126...

  • Page 188: Lens Block

    [D]: Lens block ( x 2,  x 3) NOTE: To avoid damaging the lens block, never set it down on the side with the PCB; turn it over with the PCB up. Re-assemble the machine, then perform the scanner and printer adjustments. 3.14) B064 Series/B140 Series/G126 3-14...

  • Page 189: Exposure Lamp

    Push the 1st scanner [A] to the cutout [B] in the scanner frame. [C]: Exposure lamp cover ( x 2) [D]: Exposure lamp ( x 3,  x 1) NOTE: Never touch the surface of the exposure lamp with bare fingers. 3-15 B064 Series/B140 Series/G126...

  • Page 190: Lamp Regulator

    Exposure lamp cover and exposure lamp ( 3.4.5) [A]: Metal strip reflector NOTE: Avoid touching the surface of the reflector and do not bend it. [B]: Lamp regulator ribbon connector [C]: Lamp regulator ( x 4,  x 1) B064 Series/B140 Series/G126 3-16...

  • Page 191: Scanner Motor Drive Board (Sdrb)

    SCANNER 3.4.7 SCANNER MOTOR DRIVE BOARD (SDRB) B140R914.WMF Rear upper cover ( 3.3.5) [A]: Scanner motor drive board ( x 3,  x 3) 3-17 B064 Series/B140 Series/G126...

  • Page 192: Scanner Motor

    [D]: Development power pack ( x 2,  x 3) [E]: Vent ( x 2) [F]: Scanner motor ( x 1, harnesses x 2,  x 3, timing belt x 1) Re-assemble the scanner, then do the scanner and printer adjustments. ( 3.14) B064 Series/B140 Series/G126 3-18...

  • Page 193: Scanner Hp Sensor

    SCANNER 3.4.9 SCANNER HP SENSOR B140R918.WMF Rear upper cover ( 3.3.5) [A]: Sensor bracket and leaf ( x 1) [B]: Scanner HP sensor ( x 1) 3-19 B064 Series/B140 Series/G126...

  • Page 194: Scanner Wire Replacement

    [A]: Scanner unit external cover ( x 4,  x 1) [B]: Left stay ( x 5) [C]: Right stay ( x 5) [D]: ADF upper support frame ( x 8) [E]: Lower support frame ( x 6) [F]: Scanner unit front panel ( x 6) B064 Series/B140 Series/G126 3-20...

  • Page 195: Wire Removal: Back

    SCANNER Wire Removal: Back B140R921.WMF [A]: Drive pulley ( x 1) [B]: Timing belt [C]: Tension bracket ( x 1, spring x 1) [D]: Rear wire pulley ( x 1) and rear scanner wire 3-21 B064 Series/B140 Series/G126...

  • Page 196: Wire Removal: Front

    Wire Removal: Front B140R922.WMF [A]: Tension bracket ( x 1, spring x 1) [B]: Front wire pulley ( x 1) • Remove the screw. While pulling back on the drive shaft, remove the pulley shaft. [C]: Scanner wire B064 Series/B140 Series/G126 3-22...

  • Page 197: Attaching The New Wire

    4. Wind the end of the wire with the bead [C] as shown ( 5. Wind the ring-end of the wire around the pulley [D], install the tension bracket [E] , then tighten the screw slightly to temporarily lock the wire to the bracket 3-23 B064 Series/B140 Series/G126...
  • Page 198 1st scanner bracket screws, tension bracket screw. 10. With the pulley facing directly up, tighten the screws again to fix the pulley in place. 11. Re-assemble the scanner, then perform the scanner and printer adjustments. 3.14) B064 Series/B140 Series/G126 3-24...

  • Page 199: Scanner Heater

    3.3.1) [A]: Scanning glass plate ( x 4). [B]: Scanner heater ( x 2). [C]: Fasten the cable with the harness clamp. [D]: Fasten the connector on the left side of the machine ( x 1). 3-25 B064 Series/B140 Series/G126...

  • Page 200: Laser Unit

    • Never power on the machine with any of these components removed: 1) LD unit, 2) polygon motor cover, 3) synchronization detector. 3.5.1 CAUTION DECALS Two caution decals are provided for the laser section. DECAL6.WMF B140R928.WMF B064 Series/B140 Series/G126 3-26...

  • Page 201: Ld Unit And Polygon Motor

    CAUTION Before fastening the polygon motor in place ( x 3,  x 2), make sure that the glass panel of the laser port is facing to the right (toward the mirrors in the optical path). 3-27 B064 Series/B140 Series/G126...
  • Page 202 Scan Beam Pitch Adjustment) 001, 002, and 003. • Do not remove this label and make sure it is flat against the side of the LD unit. 3. Perform the scanner and printer adjustments. ( 3.14) B064 Series/B140 Series/G126 3-28...

  • Page 203: Laser Synchronization Detector Replacement

    NOTE: If the optional LCT is installed, disconnect it ( x 1). [A]: Development unit fans ( x 4,  x 1) [B]: Synchronization detector ( x 1,  x 1) After replacement, set SP1002-001~007 (Side-to-Side Registration) to the defaults. 3-29 B064 Series/B140 Series/G126...

  • Page 204: Laser Unit Alignment

    5. Loosen the screws of the laser exposure unit ( x 3). B140R933.WMF 6. While watching the scale [A], use a flathead screwdriver [B] to move the laser exposure unit left or right to adjust the position of the unit. B064 Series/B140 Series/G126 3-30...
  • Page 205 NOTE: The scale is set for increments of 1 mm. 8. After adjustment, tighten the screws on the laser exposure unit, re-assemble the machine and print the pattern again with SP2902-003 No.18. 9. Check the pattern. Repeat the procedure if more adjustment is required. 3-31 B064 Series/B140 Series/G126...

  • Page 206: Drum Unit

    • Allow the unit to slip to the right, then slowly pull it out of the machine. NOTE: If the LCT is installed, you may need to disconnect it so the front door can open far enough to allow removal of the development unit. B064 Series/B140 Series/G126 3-32...

  • Page 207: Re-Installation

    2. Install the test development unit, then input the V for this unit into SP2220. 3. After the test, reinstall the old development unit, and change SP2220 back to the original value. 3-33 B064 Series/B140 Series/G126...

  • Page 208: Charge Corona Unit

    DRUM UNIT 3.6.2 CHARGE CORONA UNIT B140R939.WMF Development unit ( 3.6.1) [A]: Charge corona unit ( x 1,  x 1) B064 Series/B140 Series/G126 3-34...

  • Page 209: Charge Corona Wire And Grid

    5) After replacing the charge corona wire, make sure that the wire cleaner pads are engaged correctly with the wires. 6) After replacing the wire, set SP2001-001 (Charge Bias Adjustment – Applied Voltage for Image Processing) to the default. 3-35 B064 Series/B140 Series/G126...

  • Page 210: Charge Corona Wire Cleaning Pads

    DRUM UNIT 3.6.4 CHARGE CORONA WIRE CLEANING PADS B140R942.WMF Charge corona unit ( 3.6.2) Charge corona wire and grid ( 3.6.3) [A]: Cleaning pad ( x 1) B064 Series/B140 Series/G126 3-36...

  • Page 211: Opc Drum Removal

    2) Never use alcohol to clean the surface of the OPC drum. Blow dry the OPC drum, then wipe clean with a clean, slightly damp cloth. 3) Before installing a new drum, dust the surface of the OPC drum carefully with setting powder. For more, see next page. 3-37 B064 Series/B140 Series/G126...

  • Page 212: Dusting The Drum Surface

    3. Install the new drum in the OPC unit so that the powdered surface [D] faces the cleaning blade [E]. 4. Rotate the drum once clockwise [F] until it stops again at the same position. Important: Never rotate the drum anti-clockwise. B064 Series/B140 Series/G126 3-38...

  • Page 213: Ptl (B140 Series Only)

    DRUM UNIT 3.6.6 PTL (B140 SERIES ONLY) B140R708.WMF OPC drum ( 3.6.5) [A]: PTL bracket ( x 2) [B]: PTL ( x 1) Reinstallation • The shoulder screw [C] must be attached again at its initial location. 3-39 B064 Series/B140 Series/G126...

  • Page 214: Quenching Lamp

    B140R946.WMF OPC drum ( 3.6.5) [A]: Drum potential sensor ( x 2,  x 1) NOTE: After replacing the drum potential sensor, do SP2962 (Adjustment of Drum Conditions), only if SP3901 (Auto Process Control) is on). B064 Series/B140 Series/G126 3-40...

  • Page 215: Cleaning Filter

    If the edge of a new blade is accidentally wiped clean, dust it lightly with some toner before installing 4) Before installing a new blade, make sure that the blade side seals are not pinched by the blade. 3-41 B064 Series/B140 Series/G126...

  • Page 216: Cleaning Brush

    NOTE: 1) After replacing the cleaning brush, clean the ID sensor to make sure that it is clean and free of toner. 2) Avoid touching the cleaning brush with bare hands. 3) Check the entrance seals and confirm that they are not bent. B064 Series/B140 Series/G126 3-42...

  • Page 217: Pick-Off Pawls

    [A]: ID sensor ( x 2,  x 1) After replacing the sensor, do the following SPs: • SP2962 (Adjustment of Drum Conditions), only if SP3901 (Auto Process Control) is on). • SP3001-002 (ID Sensor Initialization Setting). 3-43 B064 Series/B140 Series/G126...

  • Page 218: Drum Motor

    • The panel swings open like a door. You do not need to remove it. Flywheel ( x 3) (not shown) [A]: Three gears ( x 1,  x 2, Timing belt x 1) [B]: Spring [C]: Timing belt [D]: Drum motor ( x 1,  x 5) B064 Series/B140 Series/G126 3-44...

  • Page 219: Toner Collection Bottle

    2. Remove the lock pin [B], then pull out the toner collection bottle [C] and its base [D]. 3. Detach the bottle from the base clamp [E] and replace it. 3.6.16 TONER SEPARATION UNIT B140R955.WMF Development unit ( 3.6.1) [A]: Toner separation unit ( x 3) 3-45 B064 Series/B140 Series/G126...

  • Page 220: Ozone Filters

    [B]: Ozone filter (top) [C]: Ozone filter (bottom) B140R956.WMF 3.6.18 OPTICS DUST FILTER [A]: Filter cover [B]: Optics dust filter B140R957.WMF 3.6.19 INTERNAL DUST FILTER 1. Open the front door. 2. Pull out the internal dust filter [A]. B140R958.WMF B064 Series/B140 Series/G126 3-46...

  • Page 221: Development Unit

    [E] from one end of the development unit to the B140R961.WMF other. • Make sure that the developer is evenly distributed. NOTE: Continue to turn the knob several times to prevent clumping in the developer. 3-47 B064 Series/B140 Series/G126...
  • Page 222 • Hold down Clear/Stop  for more than 3 seconds. • Push “Copy SP” on the touch-panel. • Push . • Read the lot number from the pack of developer, input the number, then push . • Push Execute. B064 Series/B140 Series/G126 3-48...

  • Page 223: Development Filter

    • When installing a new filter, set the filter inside the filter case then place the case on top of the filter bracket [D]. The filter case closes any gaps at the edges of the filter to prevent toner scatter. 3-49 B064 Series/B140 Series/G126...

  • Page 224: Entrance Seal And Side Seals

    • Clean the entrance seal bracket before re-installing it. • When re-installing, make sure the tabs [C] and notches are engaged at four locations. [D]: Side seals • Remove the side seals from both ends, clean the area, and replace with new seals. B064 Series/B140 Series/G126 3-50...

  • Page 225: Td Sensor

    [A]: Toner hopper ( x 2) [B]: Toner end sensor ( x 2) • Remove the screws carefully to avoid stripping the holes. • Before installing a new toner end sensor, clean the toner end sensor port [C]. 3-51 B064 Series/B140 Series/G126...

  • Page 226: Toner Supply Motor

    [E]: Toner supply motor bracket ( x 2) [F]: Toner supply motor ( x 2) NOTE: After re-installation the tab [G] should be behind the stay and its pin below should be in the open track below. B064 Series/B140 Series/G126 3-52...

  • Page 227: Development Motor

    • Lift the toner pump tube to disengage the drive rod, pull out the rod, and push the rubber tube aside. [D]: Development motor bracket ( x 3,  x 1) [E]: Development motor ( x 4) 3-53 B064 Series/B140 Series/G126...

  • Page 228: Transfer Belt Unit

    OPC drum unit. However, the transfer belt unit must be removed carefully to avoid scratching the surface of the transfer belt on the OPC drum unit [D] above. Avoid touching the belt with bare hands. B140R972.WMF B064 Series/B140 Series/G126 3-54...

  • Page 229: Transfer Belt

    90 degrees. 4. Release the drive roller [E] ( x 2). 5. Press in on the drive roller to collapse the unit into a “U” shape [F]. 6. Remove the belt and replace it. 3-55 B064 Series/B140 Series/G126...
  • Page 230 • After re-installing the transfer belt unit, turn the belt and confirm that the toner collection coil turns. • The transfer belt and transfer roller cleaning blade must always be replaced together ( 3.8.2). B064 Series/B140 Series/G126 3-56...

  • Page 231: Transfer Roller Cleaning Blade

    4) Work carefully around the transfer power pack located inside the transfer belt unit, especially when cleaning with an vacuum cleaner, to avoid damaging the power pack with static electricity. 3-57 B064 Series/B140 Series/G126...

  • Page 232: Discharge Plate

    NOTE: When you re-assemble the discharge unit, set the discharge plate and make sure that it is perfectly flat before re-connecting the tabs. Before re-attaching the bracket [C], make sure that all the tabs are connected. B064 Series/B140 Series/G126 3-58...

  • Page 233: Transfer Power Pack

    • Pass the ground terminal wire under the top connector of the solenoid bracket and tighten all the screws of the solenoid bracket. • Make sure the wire is below all the wire guides at the top. 3-59 B064 Series/B140 Series/G126...

  • Page 234: Fusing Unit

    [B]: Inner cover ( x 3) • Pull the fusing unit release lever, then pull the unit out on the rail supports. • At reassembly, make sure that the harness of the web drive motor is not pinched by the inner cover. B064/B140 Series/G126 3-60...

  • Page 235: Fusing Pressure Release Motor (B140 Series)

    [A]: Open the exit separation pawl assembly. [B]: Stopper bracket ( x 1) [C]: Fusing unit (B064 Series:  x 2, B140 Series:  x 2) Important: • Give support to the bottom of the fusing unit with your hand when you remove it.

  • Page 236: Fusing Pressure Release Hp Sensor (B140 Series)

    FUSING UNIT 3.9.3 FUSING PRESSURE RELEASE HP SENSOR (B140 SERIES) B140R207.WMF Fusing unit ( 3.9.1) [A]: Bracket ( x 2) [B]: HP sensor (pawls x 4) B064/B140 Series/G126 3-62...

  • Page 237: Fusing Unit Thermistors And Thermostats

    Important: Make sure that the pawls [B] engage correctly when you install the unit again. ⇒ B064 Series B140R982.WMF [A]: End thermistor ( x 1,  x 1) [B]: Bracket ( x 2) [C]: Center thermistor ( x 1) [D]: Two thermostats ( x 3) 3-63 B064 Series/B140 Series/G126...

  • Page 238: B140 Series

    IMPORTANT: Do not damage the screw or screw hole as you tighten the screw. NOTE: If you do not put the harness between the bracket ribs [D] (See “Incorrect”), a thermostat disconnection or SC542/SC545 error may occur. [ Correct ] [ Incorrect ] B064/B140 Series/G126 3-64...

  • Page 239: Web Cleaning Roller

    This SP code must be executed to release SC550. 2) Be sure to print an SMC report before executing Memory All Clear (SP5801). After executing SP5801, be sure to re-enter the value recorded for SP1902-001 in the SMC report. 3-65 B064 Series/B140 Series/G126...

  • Page 240: Web Unit Assembly

    NOTE: Before reassembling the machine, confirm that 1) there is no slack in the web roll, 2) the web is below the feeler of the web end sensor. 7. Attach the upper cover. 8. After installing a new web roll, reset SP1902-001 to zero. B064/B140 Series/G126 3-66...

  • Page 241: Web Motor And Web End Sensor

    [D]: Web motor/sensor mount ( x 3) [E]: Web end sensor ( x 1, harness x 1) NOTE: At reassembly, make sure that the harness of the web driver motor is not pinched by the fusing inner cover 3-67 B064 Series/B140 Series/G126...

  • Page 242: Pressure Roller Cleaning Unit

    FUSING UNIT 3.9.7 PRESSURE ROLLER CLEANING UNIT B064 Series B140R990.WMF Fusing unit ( 3.9.1) [A]: Lower cover ( x 1) [B]: Cleaning roller bracket ( x 2) [C]: Cleaning roller ( x 1) NOTE: 1) When attaching the lower cover of the pressure roller cleaning roller, make sure that the tab [D] engages with the groove [E].

  • Page 243: B140 Series

    FUSING UNIT B140 Series B140R204.WMF Fusing unit ( 3.9.1) [A]: Cover ( x 1) [B]: Pressure cleaning roller ( x 2) 3-69 B064 Series/B140 Series/G126...

  • Page 244: Fusing Lamps, Hot Roller, And Pressure Roller

    3.9.8 FUSING LAMPS, HOT ROLLER, AND PRESSURE ROLLER NOTE: If you wish to remove the pressure roller only, without removing the hot roller and fusing lamps, do not use this procedure. Use the procedure in the next section. B064 Series: Fusing Lamps Rear Front B140R991.WMF B140R992.WMF...

  • Page 245: B140 Series: Fusing Lamps

     x 1 at [D]: Rear terminal connector bracket ( x 1 at [E]: Connector ( x 1,  x 1) [F]: Blue, green connectors [G]: Rear fusing lamp holder ( x 1) 3-71 B064 Series/B140 Series/G126...
  • Page 246 [C]: Red connectors ( x 2) [D]: Front fusing lamp holder ( x 1) [E]: Fusing lamps (x 3) NOTE: Be careful when you move the fusing lamps. Do not break them. Do not touch them with bare hands. B064/B140 Series/G126 3-72...
  • Page 247 (Green). These colors must agree with the letters on the holder: W, B, G. 4. At the front, see the colors of the connectors at the rear, and set the ends of the lamps: White → Blue → Green → 3-73 B064 Series/B140 Series/G126...
  • Page 248 B140R993.WMF B140R994.WMF Web unit ( 3.9.5) [A]: Pressure arm • Insert the tips of two screwdrivers and press down to release. [B]: C-clamps (both ends) [C]: Drive gear [D]: Bushings (both ends) [E]: Bearings [F]: Hot roller B064/B140 Series/G126 3-74...
  • Page 249 [C]: Lubricate the inner and outer surfaces of the bushings with Barrierta S552R grease. NOTE: If the bushings are warm, allow them to cool before applying the Barrierta grease. Applying the grease while the bushings are hot could generate gas. 3-75 B064 Series/B140 Series/G126...

  • Page 250: Important Notes About Fusing Unit Assembly (B064 Series)

    FUSING UNIT Important Notes about Fusing Unit Assembly (B064 Series) B140R997.WMF B140R998.WMF Follow these important guidelines when re-assembling the fusing unit: • Use the external holes to fasten the screws when you fasten the lower guide plate. The inner screws are adjusted to correct wrinkling.

  • Page 251: Pressure Roller

    Normally the springs should be attached to the lower holes. Attaching the springs to the upper holes exerts less pressure on the hot roller. Attach the springs to the upper holes only for especially thin paper. 3-77 B064 Series/B140 Series/G126...

  • Page 252: Stripper Pawls

    FUSING UNIT 3.9.10 STRIPPER PAWLS B064 Series B140R800.WMF B140R801.WMF Remove the fusing unit ( 3.9.1) [A]: Top cover ( x 1) [B]: Bracket ( x 1, spring x 1) [C]: Inner cover ( x 2) [D]: Stripper pawl ( x 1, spring x 3)

  • Page 253: B140 Series

    Remove the fusing unit ( 3.9.1) [A]: Top cover ( x 1) [B]: Bracket ( x 1, spring x 1) [C]: Inner cover [D]: Stripper pawl (spring x 1). Open the arms to release the stripper pawl, and remove it. 3-79 B064 Series/B140 Series/G126...

  • Page 254: Nip Band Width Adjustment

    The nip band width can be adjusted by changing the position of the springs [B] on either end of the pressure roller. The fusing temperature can also be adjusted with SP1105 (Fusing Temperature Adjustment) for Normal, OHP, and Thick Paper. B064/B140 Series/G126 3-80...

  • Page 255: Fusing Unit Exit Sensor

    Fusing unit ( 3.9.1) [A]: Open the hot roller stripper pawl unit [B]: Exit guide plate ( x 2) [C]: Fusing exit sensor holder ( x 2) [D]: Plate spring [E]: Fusing exit sensor ( x 1) 3-81 B064 Series/B140 Series/G126...

  • Page 256: Fusing/Exit Motor

    Open the I/O board ( x 2) [A]: CNB bracket ( x 4,  x all) [B]: Timing belt [C]: Fusing/exit motor bracket ( x 1) Fusing/exit motor ( x 2) • The fusing/exit motor (not shown) is inside the bracket. B064/B140 Series/G126 3-82...

  • Page 257: Fusing Exit And Exit Unit Entrance Sensors

    Open the front door and pull out the exit/inverter unit. [A]: Fusing exit sensor bracket ( x 2) [B]: Fusing exit sensor ( x 1) [C]: Exit unit entrance sensor bracket ( x 2) [D]: Exit unit entrance sensor ( x 1) 3-83 B064 Series/B140 Series/G126...

  • Page 258: Duplex Unit

    NOTE: To re-install the duplex unit, insert the duplex unit partially, only until it enters the black guide rail, then re-attach each slide rail roller. After that, push the duplex unit into the machine completely. This method prevents interference from the guide plate during installation. B064/B140 Series/G126 3-84...

  • Page 259: Duplex Unit Side-To-Side Adjustment

    A smaller value shortens the distance. If the fences are too far apart, skewing may occur in the duplex tray. If the fences are too close, the paper may be creased in the duplex unit. For details, see “5. Service Tables”. 3-85 B064 Series/B140 Series/G126...

  • Page 260: Duplex Motors

    3.10.4 DUPLEX MOTORS Duplex Inverter Motor B140R810.WMF B140R811.WMF [A]: Remove the cover ( x 3) [B]: Inverter motor bracket ( x 3) [C]: Inverter motor (harness x 1,  x 1,  x 2, timing belt x 1) B064/B140 Series/G126 3-86...

  • Page 261: Duplex Jogger And Transport Motors

    Duplex Jogger and Transport Motors B140R812.WMF B140R813.WMF [A]: Jogger motor ( x 1,  x 2) [B]: Transport motor bracket (harness x 1,  x 1,  x 3, timing belt x 1) [C]: Transport motor ( x 2) 3-87 B064 Series/B140 Series/G126...

  • Page 262: Duplex Transport Clutch/Jogger Hp Sensor

    [C]: Transport clutch (harness x 1,  x 1) • To release the clutch, push in the catch pawl on the side of the shaft. [D]: Jogger HP sensor (spring x 1,  x 2,  x 1) B064/B140 Series/G126 3-88...

  • Page 263: Duplex Entrance Sensor

    DUPLEX UNIT 3.10.6 DUPLEX ENTRANCE SENSOR B140R815.WMF [A]: Bracket ( x 2) [B]: Duplex entrance sensor ( x 1) • At re-assembly, insert the plunger into the solenoid before re-attaching the solenoid. 3-89 B064 Series/B140 Series/G126...

  • Page 264: Duplex Transport Sensor 3

    • The front screw is a shoulder screw. Insert the screws in the correct holes when re-attaching. [B]: Remove the screw in the center of the table to release the sensor bracket below. [C]: Transport sensor 3 ( x 1) B064/B140 Series/G126 3-90...

  • Page 265: Inverter Exit Sensor, Transport Sensors 1 & 2

    [E]: Inverter exit sensor ( x 1, harness x 1,  x 1) [F]: Transport sensor 1 (harness x 1,  x 1) [G]: Transport sensor 2 (harness x 1,  x 1) 3-91 B064 Series/B140 Series/G126...

  • Page 266: Duplex Jogger Belt Adjustment

    [A]. If you are adjusting the belt, loosen the screw and slide the plastic piece [B] on the belt to the left or right to adjust the position of the front fence, then tighten the screw. B064/B140 Series/G126 3-92...

  • Page 267: Paper Feed

    1. Open the front door. 2. Pull out the tandem tray drawer [A] completely to separate the left [B] and right [C] sides of the tandem tray. 3. Remove the left tandem tray [D] ( x 5). 3-93 B064 Series/B140 Series/G126...
  • Page 268 NOTE: 1) When re-installing the right tandem tray, make sure that the wheels [B] ride on the slide rail [C]. 2) When re-installing the right tandem tray, make sure that the tandem tray stopper [D] is set behind the stopper [E] on the frame. B064/B140 Series/G126 3-94...

  • Page 269: Rear Fence Return Sensor Replacement

    PAPER FEED 3.11.2 REAR FENCE RETURN SENSOR REPLACEMENT B140R824.WMF Turn off the main switch. Pull out the tandem feed tray. [A]: Rear bottom plate ( x 1) [B]: Return sensor ( x 1). 3-95 B064 Series/B140 Series/G126...

  • Page 270: Rear Fence Hp Sensor Replacement

    Turn off the main switch. Pull out the tandem feed tray. [A]: Rear bottom plate ( x 1). [B]: Back fence transport gear ( x 1) [C]: Move the back fence to the right. [D]: Rear HP sensor ( x 1) B064/B140 Series/G126 3-96...

  • Page 271: Tandem Right Tray Paper Sensor Replacement

    Remove the right tandem tray ( 3.11.1) [A]: Inner cover ( x 2) [B]: Side fences ( x 1 each) [C]: Bottom plate ( x 4) [D]: Connector ( x 1) [E]: Sensor ( x 1) 3-97 B064 Series/B140 Series/G126...

  • Page 272: Bottom Plate Lift Wire Replacement

    [C]: Wire stoppers • Slightly lift the front bottom plate and unhook. [D]: Wire covers ( x 1 each) [E]: Bracket ( x 1,  x 1, bushing x 1) [F]: Gear [G]: Bottom plate lift wire B064/B140 Series/G126 3-98...
  • Page 273 NOTE: When re-installing the bottom plate lift wire: 1) Set the positioning pin [A] in the hole [B], and set the projection [C] in the hole [D]. 2) Position the wire as shown [E]. 3) Do not cross the wires. 3-99 B064 Series/B140 Series/G126...

  • Page 274: Tandem Tray Paper Size Change

    [B] from the left tandem tray. 3. Remove the right tandem inner cover [C] ( x 2). 4. Re-position the side fences [D] ( x 1 each). A4: Outer slot position LT: Inner slot position 5. Re-install the right tandem inner cover. B064/B140 Series/G126 3-100...
  • Page 275 8. Remove the rear side fence [C] ( x 4) and re-position the rear cover [D] ( x 9. Re-position the side fences [C] [E] ( x 4). A4: Outer slot position LT: Inner slot position 10. Re-install the DC motor cover and the tray cover. 3-101 B064 Series/B140 Series/G126...
  • Page 276 13. Reinstall the rear bottom plate. 14. Input the new paper size into SP5959-001 (Paper Size – Tray 1). For details, see SP5959 in section “4. Service Tables”. 15. Do the scanner and printer adjustments. ( 3.14) B064/B140 Series/G126 3-102...

  • Page 277: Pick-Up, Feed, Separation Roller Replacement

    (Tray 1), universal trays (Tray 2, Tray 3), by-pass tray, and ADF are similar. However, the only rollers that are interchangeable are the tandem and universal tray rollers (Trays 1, 2, 3). 2) Do not touch the surface of new rollers during replacement. 3-103 B064 Series/B140 Series/G126...

  • Page 278: Feed Unit

    Pull out all three trays (do not remove). [A]: Nylon peg [B]: Toner collection bottle [C]: Vertical transport guide [D]: Inner cover ( x 2) NOTE: When re-installing the vertical transport guide, remove the lower right cover then insert from [E]. ( 3.3.3) B064/B140 Series/G126 3-104...
  • Page 279 [B]: Feed unit ( x 1,  x 3) • Insert your hand from the right and pull the feed unit forward. NOTE: To avoid hitting the unit on the sides of the machine, remove it carefully and slowly. 3-105 B064 Series/B140 Series/G126...

  • Page 280: Separation Roller Pressure Adjustment

    NOTE: The separation roller gear [B] is positioned at the groove before shipping. 3. To adjust for thick paper, move the separation roller gear [B] to the left to decrease the pressure. –or- To correct misfeeds, move the separation roller gear to the right to increase the pressure. B064/B140 Series/G126 3-106...

  • Page 281: Relay Sensor

    PAPER FEED 3.11.10 RELAY SENSOR B140R843.WMF [A]: Remove the LCT entrance guide cover. [B]: Relay sensor bracket ( x 1) [C]: Relay sensor ( x 1) 3-107 B064 Series/B140 Series/G126...

  • Page 282: By-Pass Paper Size Detection Board

    • SP1904-001 By-pass Tray Paper Size Detection – Minimum Size Move the side fences to the minimum size, then execute this SP. • SP1904-002 By-pass Tray Paper Size Detection – Maximum Size Move the side fences to the maximum size, then execute this SP. B064/B140 Series/G126 3-108...

  • Page 283: By-Pass Tray Rollers

    NOTE: 1) Even though the FRR (Feed Roller Replacement) components for the tandem tray (Tray 1), universal trays (Tray 2, Tray 3) and the by-pass tray are identical, the rollers are not interchangeable. 2) Do not touch the surface of new rollers during replacement. 3-109 B064 Series/B140 Series/G126...

  • Page 284: By-Pass Separation Roller Pressure Adjustment

    • When feeding special paper, especially thick paper • When the customer experiences feed problems NOTE: The separation roller gear is positioned at the groove before shipping. 2. Move the separation roller gear right to increase the pressure to correct misfeeds. B064/B140 Series/G126 3-110...

  • Page 285: Registration Sensor

    B140R848.WMF B140R849.WMF [A]: Inner cover ( x 4) Development unit ( 3.6.1) Charge corona unit ( 3.6.2) OPC drum unit ( 3.6.5) [B]: Paper dust removal unit ( x 1,  x 1) [C]: Registration sensor 3-111 B064 Series/B140 Series/G126...

  • Page 286: Registration And By-Pass Unit Removal

    5. Remove the right upper cover. ( 3.3.3) 6. Rear upper cover ( 3.3.5) 7. Disconnect the following connectors: • Relay clutch connector [C] • Guide plate solenoid connector [D] • Guide plate sensor connector [E] • By-pass tray unit connectors [F] B064/B140 Series/G126 3-112...
  • Page 287 • Make sure that the unit does not catch on any harnesses. • On re-installation, make sure that no harnesses are pinched between the unit and the machine frame. • You must re-install the by-pass unit with the duplex unit open. 3-113 B064 Series/B140 Series/G126...

  • Page 288: Pcbs And Hdd

    [D]: Make sure the DIP Switch settings on the new BCU board are the same as the DIP Switch settings on the old BCU board. [E]: Attach the new BCU board. [F]: After replacing the BCU board, execute SP3001-002 (ID Sensor Initialization). B140R854.WMF B064/B140 Series/G126 3-114...

  • Page 289: Controller Board

    PCBS AND HDD 3.12.2 CONTROLLER BOARD B064 Series: Controller Board Rear upper cover ( 3.3.5) [A]: Swing-out the PCB unit ( x 2) B140R855.WMF [B]: Controller cover ( x 9) [C]: Controller board ( x 2,  x 2) • Pull the controller board out in the direction of the arrow.
  • Page 290 [C]: Controller board ( x 2) [D]: Remove the DIMM from the old controller board, and connect it to the new board. [E]: Remove the NVRAM from the old controller board, and connect it to the new board. B064/B140 Series/G126 3-116...

  • Page 291: Ipu Board

    PCBS AND HDD 3.12.3 IPU BOARD B064 Series: IPU Board B140R857.WMF Rear upper cover ( 3.3.5) Swing-out the PCB unit ( 3.12.2) [A]: PCB unit cover ( x 7) [B]: IPU board ( x 3,  x 7) 3-117 B064 Series/B140 Series/G126...
  • Page 292 PCBS AND HDD B140 Series: IPU, Mother Board B140R858.WMF B140R807.WMF Rear covers ( 3.3.5) [A]: Controller box cover ( x 12) [B]: BCU cover plate ( x 6) [C]: Controller box door ( x 5) B140R859.WMF B064/B140 Series/G126 3-118...
  • Page 293 [C]: IPU cover ( x 5) [D]: IPU board ( x 3,  x 8) NOTE: Record the positions of the IPU board screws. Attach them at the same positions when you install the board again. 3-119 B064 Series/B140 Series/G126...
  • Page 294 PCBS AND HDD B140R707.WMF [E]: A1, A2 connector slots assembly ( x 1) [F]: Connector cover ( x 2) [G]: Mother board support plate ( x 5) [H]: Mother board ( x 1) [I]: Mother board DIMM B064/B140 Series/G126 3-120...

  • Page 295: Development Power Pack

    [A]: Flywheel ( x 3) [B]: Development power pack ( x 2,  x 3) NOTE: Mark the bayonet connectors [C], [D] with a felt pen to ensure that they are not connected incorrectly when the power pack is re-connected. 3-121 B064 Series/B140 Series/G126...

  • Page 296: Psu, Pfc Boards

    PCBS AND HDD 3.12.5 PSU, PFC BOARDS B064 Series Rear lower cover ( 3.3.5) [A]: Harness clamps ( x 3) [B]: PSU ( x 6,  x 13) • The PSU consists of two PCB’s. [C]: PFC ( x 4,  x 14) B140R862.WMF...

  • Page 297: Hdd

    Before replacing either of these items, consult with the customer to determine the best time to perform the replacement. Important • It is not necessary to format a replacement hard disk designed for this machine. B064 Series HDD B140R863.WMF Rear upper cover ( 3.3.5) [A]: Controller cover (...
  • Page 298 Controller box cover ( x 12) [A]: HDD assembly ( x 3,  x 2) [B]: HDD bracket ( x 4) [C]: HDD ( x 4) Do the procedure in “Stamp Data Update” ( 5.4.2) to download the stamp data. B064/B140 Series/G126 3-124...

  • Page 299: Nvram

    2. Execute SP5990-001 (All SP Groups) to print an SMC report. 3. Insert the IC card or SD card. If the machine is a B064 Series machine, remove the slot cover and connect the flash memory card to the controller board.
  • Page 300 13. Execute SP3001-002 (ID Sensor Initialization) to initialize the ID sensor. 14. Execute SP5907 (Plug & Play) and enter the brand and model name of the machine for Windows Plug & Play capability. 15. For details about SP initial settings, see “Section 5 Service Tables”. B064/B140 Series/G126 3-126...

  • Page 301: Dimms

    NOTE: If the angle is too low, the upper contact could bend. 3. Move the outside edge of the ROM DIMM up and down slightly until it works into the connector, then gently press it down level with the controller board. 3-127 B064 Series/B140 Series/G126...

  • Page 302: Adf (B140 Series/B064 Series)

    ADF (B140 SERIES/B064 SERIES) Rev. 05/2005 3.13 ADF (B140 SERIES/B064 SERIES) 3.13.1 ADF COVERS B140R866.WMF Open the feed cover [A] ( x 1,  x 2, ground wire x 1). [B]: Front cover ( x 2) • Press down on the tabs to remove.

  • Page 303: Feed Unit

    ADF (B140 SERIES/B064 SERIES) 3.13.2 FEED UNIT B140R867.WMF 1. Open the feed cover [A]. 2. Remove the snap fitting [B]. 3. Push the feed unit slowly to the left to disengage the shaft [C] on the right, then lift it out.

  • Page 304: Feed Belt And Pick-Up Roller

    ADF (B140 SERIES/B064 SERIES) 3.13.3 FEED BELT AND PICK-UP ROLLER B140R868.WMF B140R869.WMF 1. Remove the feed unit ( 3.11.8). 2. Remove the pick-up roller unit [A]. 3. Remove the bushings [B]. 4. Remove the pick-up roller [C]. NOTE: At re-assembly, make sure that the tab on the front guide plate is above the pick-up roller.

  • Page 305: Separation Roller

    ADF (B140 SERIES/B064 SERIES) 3.13.4 SEPARATION ROLLER B140R870.WMF Open the feed cover. Feed unit ( 3.11.8) [A]: Separation roller cover • Use the tip of a screwdriver to push up the cover. [B]: C-Clamp ( x 1) [C]: Separation roller...

  • Page 306: Registration Sensor

    ADF (B140 SERIES/B064 SERIES) 3.13.5 REGISTRATION SENSOR B140R872.WMF B140R871.WMF Open the feed cover. Feed unit ( 3.11.8) [A]: Guide plate ( x 3) [B]: Registration sensor bracket ( x 1) [C]: Registration sensor ( x 1) B064/B140 Series/G126 3-132...

  • Page 307: Adf Control Board

    ADF (B140 SERIES/B064 SERIES) 3.13.6 ADF CONTROL BOARD B140R873.WMF ADF Rear cover ( 3.13.1) [A]: ADF board ( x 2,  x 14) 3-133 B064 Series/B140 Series/G126...

  • Page 308: Original Width, Interval, And Skew Correction Sensors

    ADF (B140 SERIES/B064 SERIES) 3.13.7 ORIGINAL WIDTH, INTERVAL, AND SKEW CORRECTION SENSORS B140R874.WMF B140R875.WMF [A]: Open the feed cover. [B]: Guide plate ( x 3) [C]: Width sensor guide plate ( x 1) [D]: Original width sensors (x 4) [E]: Interval sensor ( x 1) [F]: Skew correction sensor (...

  • Page 309: Original Length Sensors

    ADF (B140 SERIES/B064 SERIES) 3.13.8 ORIGINAL LENGTH SENSORS B140R876.WMF [A]: Open the original tray. [B]: Lower cover ( x 4) [C]: Original length sensor 1 – B5 ( x 1) [D]: Original length sensor 2 – A4 ( x 1) [E]: Original length sensor 3 –...

  • Page 310: Df Position And Aps Sensor

    ADF (B140 SERIES/B064 SERIES) 3.13.9 DF POSITION AND APS SENSOR B140R877.WMF Open the ADF. ADF rear cover. ( 3.13.1) [A]: Bracket ( x 1) [B]: ADF position sensor ( x 1) [C]: APS sensor ( x 1) B064/B140 Series/G126 3-136...

  • Page 311: Other Adf Sensors

    ADF (B140 SERIES/B064 SERIES) 3.13.10 OTHER ADF SENSORS B140R879.WMF B140R878.WMF Open the feed cover. ADF Front/rear covers ( x 4) ( 3.13.1) [A]: C-Clamps ( x 2) [B]: Original tray ( x 1) [C]: Bottom plate ( x 1) [D]: Original set sensor ( x 1) [E]: Feed cover sensor (...

  • Page 312: Bottom Plate Lift Motor

    ADF (B140 SERIES/B064 SERIES) 3.13.11 BOTTOM PLATE LIFT MOTOR B140R880.WMF Open the feed cover. ADF Rear cover ( 3.13.1) [A]: Bottom plate lift motor bracket (harness x 1,  x 1,  x 2, timing belt x 1) [B]: Bottom plate lift motor ( x 2) 3.13.12 FEED MOTOR...

  • Page 313: Exit Motor And Transport Motor

    ADF (B140 SERIES/B064 SERIES) 3.13.13 EXIT MOTOR AND TRANSPORT MOTOR B140R882.WMF Open the feed cover. ADF Rear cover ( 3.13.1) Bottom plate lift motor ( 3.13.11) [A]: Timing belt [B]: Exit/transport motor unit ( x 3,  x 2) [C]: Transport motor ( x 2) [D]: Exit motor (...

  • Page 314: Pick-Up Roller Motor And Hp Sensor

    ADF (B140 SERIES/B064 SERIES) 3.13.14 PICK-UP ROLLER MOTOR AND HP SENSOR B140R883.WMF Open the feed cover. ADF Rear cover ( 3.13.1) [A]: Pick-up roller lift motor ( x 2,  x 1) [B]: Pick-up roller HP sensor ( x 1)

  • Page 315: Cis Power Supply Board And Cis Unit

    ADF (B140 SERIES/B064 SERIES) 3.13.15 CIS POWER SUPPLY BOARD AND CIS UNIT B140R885.WMF B140R884.WMF  WARNING Turn off the main power switch and unplug the machine before performing this procedure. Open the feed cover. Feed unit ( 3.11.8) Guide plate ( 3.11.15)

  • Page 316: Adf Exit Sensor

    ADF (B140 SERIES/B064 SERIES) 3.13.16 ADF EXIT SENSOR B140R886.WMF CIS Power Supply Board ( 3.13.15) [A]: Exit sensor bracket ( x 1) [B]: Exit sensor ( x 1) B064/B140 Series/G126 3-142...

  • Page 317: Copy Image Adjustments: Printing/Scanning

    SP modes. SP mode Specification Tray 1 (Tandem Tray) SP1002-001 Tray 2 (Universal Tray) SP1002-002 0±1.5 Tray 3 (Universal Tray) SP1002-003 Tray 4 SP1002-004 Japan Only By-pass Tray SP1002-005 0±1.5 SP1002-006 0±1.5 Duplex Tray SP1002-007 0±1.5 B140R887.WMF 3-143 B064 Series/B140 Series/G126...

  • Page 318: Blank Margin

    Registration Buckle Adjustment – Tray, LCT SP1003-002 Registration Buckle Adjustment – Duplex Tray SP1003-003 Registration Buckle Adjustment – By-pass Tray Adjustment range -9 mm ~ +9 mm (small ~ large buckle) Initial value 0 mm (Buckle = 10 mm) B064/B140 Series/G126 3-144...

  • Page 319: Scanning (B140 Series/B064 Series)

    COPY IMAGE ADJUSTMENTS: PRINTING/SCANNING Rev. 05/2005 3.14.2 SCANNING (B140 SERIES/B064 SERIES) NOTE 1: Before doing the following scanner adjustments, perform or check the printing registration/side-to-side adjustment and the blank margin adjustment. NOTE 2: Use an S-5-S test chart to perform the following adjustments.

  • Page 320: Adf Scanning Adjustments (B140 Series/B064 Series)

    COPY IMAGE ADJUSTMENTS: PRINTING/SCANNING Rev. 05/2005 3.14.3 ADF SCANNING ADJUSTMENTS (B140 SERIES/B064 SERIES) Vertical Black Lines Vertical black lines in scanned images may be caused by dust or scratches on the ADF exposure glass. If the problem cannot be solved by cleaning the ADF exposure glass, execute SP4018 (Scanner Optical Axis Adjustment).
  • Page 321 This feature can be switched on for all paper sizes with SP6020 (ADF Contact Mode In/Out). However, switching this feature on for all sizes reduces scanning speed slightly. 3-147 B064 Series/B140 Series/G126...

  • Page 322: Touch Screen Calibration (B140 Series/B064 Series)

    TOUCH SCREEN CALIBRATION (B140 SERIES/B064 SERIES) Rev. 05/2005 3.15 TOUCH SCREEN CALIBRATION (B140 SERIES/B064 SERIES) After clearing the memory, or if the touch screen detection function is not working correctly, follow this procedure to calibrate the touch screen. NOTE: Do not attempt to use items [2] to [9] on the Self-Diagnostic Menu. These items are for design use only.

  • Page 323: Troubleshooting

    TROUBLESHOOTING...

  • Page 325: Overview

    • B064 Series SC Code Table: Section 4.2 • B140 Series SC Code Table: Section 4.3 Important: • The general information in this “Overview” section applies to the B064 Series and B140 Series machines. • The information in section “4.4 Other Problems (B064/B140 Series)” also applies to all the machines of the two series.

  • Page 326: Recovery Methods

    Execute to display the following information SP7403 (B140) about the most recently issued SC: 1) Source file name, 2) SC number, 3) Result NOTE: For more information about these and other SP codes, see “4. Service Tables”. B064 Series/B140 Series/G126...

  • Page 327: Download Error Codes

    OVERVIEW 4.1.3 DOWNLOAD ERROR CODES (B064 SERIES AND B140 SERIES) Display Details Recovery Reboot after Controller ROM update error 1 • Use the correct card card insert E01 When the update break data is stored ↕ in NVRAM, the break module...
  • Page 328 • Cycle the machine Module ID off/on and re-try Engine download failure. Card No. xx/xx Download Error E41 Download result failure 2 • Cycle the machine Module ID off/on and re-try Fax download failure. Card No. xx/xx B064 Series/B140 Series/G126...
  • Page 329 The source data received for the ROM update is corrupted; it failed a SUM check due to its abnormal length. (no display) Download result failure 6 • Do the download procedure again. The previous download in progress was cancelled. B064 Series/B140 Series/G126...

  • Page 330: Jam Detection

    Relay sensor Transport sensor 1 Duplex transport Paper feed sensor 1 sensors 1, 2, 3 Tray 1 Transport sensor 2 Paper feed sensor 2 Tray 2 Transport sensor 3 Paper feed sensor 3 Tray 3 B064T429.WMF B064 Series/B140 Series/G126...

  • Page 331: Timing Charts

    (10): Fusing unit paper exit sensor ON → Exit unit entrance sensor does not switch ON at the correct time. (11): Exit unit entrance sensor ON → Paper exit sensor does not switch ON at the correct time. (12): Registration motor OFF → Paper exit sensor does not switch OFF at the correct time. B064 Series/B140 Series/G126...

  • Page 332: Transport, Inverter, Feed Out: Face-Down

    Inverter exit sensor ON → Paper exit sensor does not switch ON at the correct time. (6): Duplex entrance sensor OFF → Paper exit sensor does not switch OFF at the correct time. (Paper remains at the duplex unit exit.) B064 Series/B140 Series/G126...

  • Page 333: Duplex Transport

    (6): Duplex transport sensor 2 OFF → Duplex transport sensor 3 does not switch OFF at the correct time. (7): Duplex transport sensor 3 ON → Relay sensor does not switch on at the correct time. B064 Series/B140 Series/G126...

  • Page 334: Program Download

    IC cards cannot be downloaded.) However, it may be possible to restart the program without replacing the board by setting DIP SW 1 on the controller to ON, and re-starting. B064 Series/B140 Series/G126 4-10...

  • Page 335: B064 Series Service Mode

    B064 SERIES SERVICE MODE 4.2 B064 SERIES SERVICE MODE 4.2.1 B064 SERIES SERVICE CALL CONDITIONS There are 4 levels of service call conditions. Level Definition Reset Procedure Fusing unit SCs displayed on the operation panel. Enter SP mode, then turn the The machine is disabled.

  • Page 336: B064 Series Sc Code Descriptions

    B064 SERIES SERVICE MODE 4.2.2 B064 SERIES SC CODE DESCRIPTIONS SC100: Scanning System SC No. Symptom Possible Cause Exposure Lamp Error At trigger on, the lamp was not • Exposure lamp defective detected on. • Lamp regulator defective • Exposure lamp connector defective •...
  • Page 337 B064 SERIES SERVICE MODE SC No. Symptom Possible Cause Scanner home position error 4 The scanner home position sensor • BCU, SDRB (Scanner Driver Board) does not detect the off condition defective. during original scanning. • Scanner motor defective. • Harness between BCU, SDRB, scanner motor disconnected.
  • Page 338 B064 SERIES SERVICE MODE SC No. Symptom Possible Cause CIS auto adjust error Automatic adjustment of the CIS • CIS unit defective. unit failed. • CIS exposure glass dirty. • White roller dirty or installed incorrectly. • PSU power supply (+5V, –12V) is abnormal.

  • Page 339: Sc300: Image Development System (1)

    B064 SERIES SERVICE MODE SC300: Image Development System (1) SC No. Symptom Possible Cause Charge corona output error The feedback voltage from the • Charge corona power pack defective charge corona unit is detected too • Charge corona harness disconnected high 9 times.
  • Page 340 B064 SERIES SERVICE MODE SC No. Symptom Possible Cause Potential sensor calibration error 3 During drum potential sensor • Potential sensor defective calibration when adjusting the drum • Potential sensor harness disconnected potential (VD), the drum potential • Potential sensor connector defective or...
  • Page 341 B064 SERIES SERVICE MODE SC No. Symptom Possible Cause Laser synchronization detector error After the polygon motor reaches • Harness between detector and I/F standard rotation speed and the LD disconnected or damaged unit fires for 500 ms, the laser •...
  • Page 342 B064 SERIES SERVICE MODE SC No. Symptom Possible Cause TD sensor adjustment error 1 During the TD sensor auto • TD sensor defective adjustment, the TD sensor output • TD sensor harness disconnected voltage (Vt) is 2.5 volts or higher •...
  • Page 343 B064 SERIES SERVICE MODE SC No. Symptom Possible Cause ID sensor error 3 For 2 s during the ID sensor pattern • ID sensor defective check, the ID sensor pattern edge • ID sensor harness disconnected voltage is not 2.5V or the pattern •...

  • Page 344: Sc400: Image Development System (2)

    B064 SERIES SERVICE MODE SC400: Image Development System (2) SC No. Symptom Possible Cause Transfer output abnormal When the transfer is output, the • Transfer power pack defective feedback voltage remains higher • Poor connection between the transfer than 4V for 60 ms.

  • Page 345: Sc500: Feed, Transport, Duplexing, And Fusing Systems

    B064 SERIES SERVICE MODE SC500: Feed, Transport, Duplexing, and Fusing Systems SC No. Symptom Possible Cause Tray 1 lift malfunction • The lift sensor is not activated • Tray lift motor defective or disconnected within 10 seconds after the tray •...
  • Page 346 B064 SERIES SERVICE MODE SC No. Symptom Possible Cause Tandem rear fence motor error One of the conditions is detected: • Rear fence motor defective or poor connection • The rear fence does not reach • Paper or other obstacle trapped between...
  • Page 347 B064 SERIES SERVICE MODE SC No. Symptom Possible Cause Fusing lamp overheat error 2 After hot roller reaches the warm- • Fusing thermistor out of position up temperature, the fusing lamps continued full capacity output for 55 s without the hot roller rotating (for a total of 45s).

  • Page 348: Sc600: Data Communication

    B064 SERIES SERVICE MODE SC600: Data Communication SC No. Symptom Possible Cause Communication error between BCU and scanner unit • BCU does not communicate with • Serial line connection unstable scanner unit within 0.8 s after • External noise on the line power on.
  • Page 349 B064 SERIES SERVICE MODE SC No. Symptom Possible Cause Key/card counter device error 1 After 1 data frame is sent to the • The serial line from the device to the device, an ACK signal is not copier is unstable, disconnected, or received within 100 ms, and is not defective.

  • Page 350: Sc700: Peripherals

    B064 SERIES SERVICE MODE SC700: Peripherals SC No. Symptom Possible Cause ADF original pick-up error 1 Pick-up roller HP sensor signal • Pick-up roller HP sensor defective does not change after the pick-up • Pick-up motor defective motor has turned on.
  • Page 351 B064 SERIES SERVICE MODE SC No. Symptom Possible Cause Finisher stapler rotation motor error The stapler motor switches on but • Stapler rotation motor defective the motor does not return to the • Poor stapler rotation motor connection home position within the prescribed •...
  • Page 352 B064 SERIES SERVICE MODE SC No. Symptom Possible Cause Trimmed staple waste hopper full The hopper that holds the waste • Staple waste hopper full from staple trimming is full. • Staple waste sensor defective Finisher pressure plate motor error The pressure plate motor switches •...

  • Page 353: Sc800: Overall System

    B064 SERIES SERVICE MODE SC800: Overall System SC No. Symptom Possible Cause Video output transfer does not end (K) Video signal is sent to the engine • Controller board defective but no command is received within the prescribed time from the engine to signal the end of transfer –...
  • Page 354 B064 SERIES SERVICE MODE SC No. Symptom Possible Cause Self-diagnostic error: NVRAM (option NVRAM) The difference between the 1 s • NVRAM defective measured for RTC in the NVRAM • NVRAM installed incorrectly and the 1 s timeout of the CPU is out of range, or the NVRAM is not detected.
  • Page 355 B064 SERIES SERVICE MODE SC No. Symptom Possible Cause IEEE 1394 I/F error Driver setting incorrect and cannot • 1394 I/F connection incorrect be used by the 1394 I/F. • 1394 I/F board defective • Controller board defective USB driver is corrupted or has •...

  • Page 356: Sc900: Miscellaneous

    B064 SERIES SERVICE MODE SC900: Miscellaneous SC No. Symptom Possible Cause Electrical total counter error The total counter contains • NVRAM defective something that is not a number. Mechanical total counter error The mechanical counter is not • Mechanical total counter defective connected.
  • Page 357 B064 SERIES SERVICE MODE SC No. Symptom Possible Cause Software capable of looping cannot continue The software performs an • Software defective, re-boot unexpected function and the program cannot continue. However, unlike SC990, recovery processing allows the program to continue.

  • Page 358: Additional Sc Codes Printed In Smc Report (B064 Series)

    B064 SERIES SERVICE MODE 4.2.3 ADDITIONAL SC CODES PRINTED IN SMC REPORT (B064 SERIES) Here is a list of SC codes that are printed in the SMC report but may not appear in the operation panel display. Note that the codes that have the same number are identified by an additional 4-digit hexadecimal number.
  • Page 359 B064 SERIES SERVICE MODE SC No. Symptom Possible Cause 070A Data cache clear error • CPU device error • Boot mode setting for CPU error • Controller defective • Insufficient memory 0801 TLB virtual address error • CPU device defective (controller board...

  • Page 360: B140 Series And G126 Service Mode

    This function ensures that work on the machine is always done with the permission of the Administrator. NOTE: This function is not used on B064 series machines. 1. If you cannot go into the SP mode, ask the Administrator to log in with the User Tool and then set “Service Mode Lock”...

  • Page 361: B140 Series And G126 Service Call Conditions

    Important • Do not try to use the operation panel during an automatic reboot. • If the Remote Service System is used, the SC code is sent immediately to the Service Center 4-37 B064 Series/B140 Series/G126...

  • Page 362: B140 Series And G126 Sc Code Descriptions

    • Scanner motor defective • Harness between BCU, SDRB, scanner motor disconnected • Scanner HP sensor defective • Harness between scanner HP sensor and BCU disconnected • Scanner wire, timing belt, pulley, carriage installed incorrectly. B064 Series/B140 Series/G126 4-38...
  • Page 363 • Harness (shielded cable) between the after 1 retry. VIB, BCU is disconnected • 1 s after power on, the SYDI signal goes high, but the SBU ID could not be read after 3 attempts. 4-39 B064 Series/B140 Series/G126...
  • Page 364 • The SOUT signal does not go high within 1 s after power on. • The SOUT signal goes high within 1 s after power on, but the SBU ID cannot be read after 3 attempts. B064 Series/B140 Series/G126 4-40...

  • Page 365: Sc300: Image Development System (1)

    • Potential sensor connector defective or meet specification when test disconnected voltages (–100V, –800V) are • IOB defective applied to the drum. • OPC connector defective • Development power pack defective 4-41 B064 Series/B140 Series/G126...
  • Page 366 • Potential sensor harness disconnected to the drum, the output value is out • Potential sensor connector defective or of the prescribed range. disconnected • IOB defective • OPC connector defective • Development power pack defective B064 Series/B140 Series/G126 4-42...
  • Page 367 • Noise on the line where the polygon the XSCRDY signal goes high ready signal (XSCRDY) is transmitted. during exposure. • Harness between the polygon motor and I/F disconnected or defective. • Polygon motor or polygon motor driver defective • IPU board defective 4-43 B064 Series/B140 Series/G126...
  • Page 368 • IOB defective Vsp ≥ 2.5V • ID sensor pattern not written correctly Vsg < 2.5 • Incorrect image density Vsp = 0V • Charge power pack defective Vsg = 0 • ID sensor dirty B064 Series/B140 Series/G126 4-44...
  • Page 369 • Potential sensor harness defective was not in the range of –70V to – • Potential sensor disconnected 400V. • IOB defective • OPC unit connector defective • Charge corona power pack defective • Charge corona wire dirty, broken 4-45 B064 Series/B140 Series/G126...

  • Page 370: Sc400: Image Development System (2)

    • Poor connection of the switch connector door is closed. Toner collection motor error The toner collection motor • Toner pump motor defective connector set signal remains off for • Motor connector loose, disconnected 1 s. B064 Series/B140 Series/G126 4-46...

  • Page 371: Sc500: Feed, Transport, Duplexing, And Fusing Systems

    B140 SERIES AND G126 SERVICE MODE Rev. 05/2005 SC500: Feed, Transport, Duplexing, and Fusing Systems NOTE: For G126 Fusing System-related SC Codes, it may be necessary to reference the B064 Series SC500 codes section in this manual. SC No. Symptom...
  • Page 372 • Thermistor open the center thermistor was below • Thermistor connector defective 0°C for 7 sec. • Thermistor damaged, or out of position Fusing temperature –15% less than the standard input voltage Fusing temperature warm-up error B064 Series/B140 Series/G126 4-48...
  • Page 373 40 s. If web end is detected Note: After replacing the web with a new for another 400 ms, then the SC is one, reset SP1902 001 to 0 to logged. release SC550. Fusing thermistor error 1 4-49 B064 Series/B140 Series/G126...
  • Page 374 • Rotational transmission shaft (φ6 x 30) missing 1-bin Exit Motor Error (Japan Only) The transport lock sensor output • Motor overload does not change within 300 ms • Motor driver defective after the motor switches on. B064 Series/B140 Series/G126 4-50...

  • Page 375: Sc600: Data Communication

    • External noise on the line (Low) signal. RSS communication error An error was detected in • No action required communication via RSS between the machine and the RSS center. Error occurred on a public line at the RSS terminal. 4-51 B064 Series/B140 Series/G126...
  • Page 376 • Controller installed incorrectly panel did not open for normal • Controller board defective operation. • Operation panel harness disconnected or • After normal startup, defective communication with the controller stopped. B064 Series/B140 Series/G126 4-52...

  • Page 377: Sc700 Series: Peripherals

    • Finisher main board defective and does not activate after 2 retries • Motor overload due to obstruction because the stack feed-out belt failed to return to the home position. 4-53 B064 Series/B140 Series/G126...
  • Page 378 • Motor does not return to the • Finisher main board defective home position within 280 pulses • Pre-stack motor overload due to immediately before or after pre- obstruction stacking. After 2 counts, the SC is logged as a jam. B064 Series/B140 Series/G126 4-54...
  • Page 379 • HP sensor, harness, connector of return to the home position within retraction motor defective, or motor the set number of pulses. disconnected • Shift jogger motor defective • Shift jogger fence lift motor defective • Finisher main control board defective 4-55 B064 Series/B140 Series/G126...
  • Page 380 • Mirror dirty, or out of position • Z-Fold main control board defective Z-Folding unit error 7 The machine could not write to the • EEPROM defective, replace Z-Fold main EEPROM two times (one after the control board other). B064 Series/B140 Series/G126 4-56...

  • Page 381: Sc800: Overall System

    • Replace controller board incorrect. NOTE: For more details about this SC code error, execute SP5990 to print an SMC report so you can read the error code. The error code is not displayed on the operation panel. 4-57 B064 Series/B140 Series/G126...
  • Page 382 For more details about this SC 833, SC834 error, execute SP5990 to print an SMC report so you can read the error code. The error code is not displayed on the operation panel. The additional error codes (0F30, 0F31, etc. are listed in the SMC report. B064 Series/B140 Series/G126 4-58...
  • Page 383 LAN card (802.11b or • PCI connector (to the mother board) Bluetooth). loose USB I/F Error The USB driver is not stable and • Bad USB card connection caused an error. • Replace the controller board 4-59 B064 Series/B140 Series/G126...
  • Page 384 An error occurred while an SD card • SD card not inserted correctly was used. • SD card defective • Controller board defective Note: If you want to try to reformat the SC card, use SD Formatter Ver 1.1. B064 Series/B140 Series/G126 4-60...
  • Page 385 Data Overwrite Security Unit B660 running from an SD card. File Format Converter (MLB) error A request to get access to the MLB • MLB defective, replace the MLB was not answered within the specified time. 4-61 B064 Series/B140 Series/G126...

  • Page 386: Sc900: Miscellaneous

    “filesystem” repair failed (-8) “filesystem” mount failed (-9) Drive does not answer command (-10) Internal kernel error (-11) Size of drive is too small (-12) Specified partition does not exist (-13) Device file does not exist B064 Series/B140 Series/G126 4-62...
  • Page 387 SP5832-001 erases all document and address book data on the hard disks. Ask the customer before you do this SP code. Procedure 4 If “Procedure 3” is not the solution for the problem, replace the HDD. 4-63 B064 Series/B140 Series/G126...
  • Page 388 SC990 or SC991, including the software file name, line number, and so on. 1) is the recommended method, because another SC could write over the information for the previous SC. B064 Series/B140 Series/G126 4-64...
  • Page 389 60 • A RAM or DIMM option necessary for the s after the machine power is turned application is not installed or not installed on. No applications not start correctly. correctly, and all end abnormally. 4-65 B064 Series/B140 Series/G126...

  • Page 390: Jam Codes (B140 Series And G126)

    73 Duplex inverter sensor 24 1-Bin tray (Japan Only) 74 1-Bin tray (Japan Only) 34 Bypass paper end sensor NOTE: For fusing-system SC Codes, it may be necessary to reference “Jam Codes (B064 Series)” in this manual. B064 Series/B140 Series/G126 4-66...

  • Page 391: Finisher B469 Jam Codes

    Shift Roller or Guide Plate Motor SC732, SC736 Stapler Movement or Stapler Rotation Motor SC727, SC730 Stapler Unit 2 SC724, SC728, SC740, SC741 Folder Plate Motor SC739 Feed Out Belt Motor SC725 Punch Hole Motor SC729 4-67 B064 Series/B140 Series/G126...

  • Page 392: Finisher B478/B706 Jam Codes

    Vertical Transport Sensor 3 (CN209) Vertical Transport Sensor 4 (CN2014) Vertical Transport Sensor 5 (CN2019) Cover Interposer Tray B470 Jam Codes Location Related SC Code Feed or Pull-out Sensor Exit Sensor Bottom Plate Position Sensor SC750 B064 Series/B140 Series/G126 4-68...

  • Page 393: Z-Folding Unit B660 Jam Codes

    Upper Stopper Path Sensor: Paper Remains Lower Exit Sensor: Paper Late Lower Exit Sensor: Paper Remains Upper Exit Sensor: Paper Late Upper Exit Sensor: Paper Remains Paper Fold Motor Lock Lower Stopper Motor Lock Upper Stopper Motor Lock 4-69 B064 Series/B140 Series/G126...

  • Page 394: Additional Sc Codes Printed In Smc Report

    ASIC allocation error • ASIC device error • Controller board defective • Peripheral device defective 06FF CPU master clock error • CPU device error • Error in CPU initialization data (ASIC error) • Controller board defective B064 Series/B140 Series/G126 4-70...
  • Page 395 • Loopback connector error • Controller board defective 1120 Loopback connector non- • Loopback connector not set detection • Loopback connector error • Controller board defective 1601 Font ROM 0 error 1602 Font ROM 1 error 2701 Verify error 4-71 B064 Series/B140 Series/G126...
  • Page 396 Other system SCs The controller received an unknown • Contact your product specialist. SC code from the engine. Network error The ASIC program of RA2K controller • Defective ASIC cannot be continued. • Defective RA2K controller B064 Series/B140 Series/G126 4-72...

  • Page 397: Other Problems (All Models)

    Charge corona wire, charge corona grid, charge corona wire cleaner. Skew – Original Pick-up, paper feed, separation rollers Toner on transfer belt Transfer Belt Unit Transfer belt, transfer belt cleaning blade Wrinkling Fusing Unit Pressure roller 4-73 B064 Series/B140 Series/G126...

  • Page 398: Frequent Paper Jams

    2. Loosen screw [A]. 3. Push the motor [B] toward the tray side, then tighten the screw [A]. 4. Loosen screws [C] and [D], let the spring move the unit to the correct position, then tighten the screws. B064 Series/B140 Series/G126 4-74...
  • Page 399 7. If a replacement gear is not available, do this as a temporary procedure: 1) Remove the paper feed unit. 2) Remove the gear. 3) Clean the gear shaft and inside the gear. 4) Attach the gear. 5) Install the paper feed unit. 4-75 B064 Series/B140 Series/G126...

  • Page 401: Service Tables

    SERVICE TABLES...

  • Page 403: Service Program Mode

    To avoid damaging the hard disk or memory, press the operation power switch to switch the power off, wait for the power LED to go off, and then switch the main power switch off. Entering and Exiting SP mode (B140 Series/B064 Series)  1. Press the Clear Mode key.

  • Page 404: To Switch To The Copy Window For Test Printing

    SERVICE PROGRAM MODE Rev. 05/2005 To Switch to the Copy Window for Test Printing (B140 Series/B064 Series) 1. In the SP mode display, press Copy Window to switch to the copy operation screen when you need to select paper for a test print.

  • Page 405: Service Mode Lock/Unlock (B140 Series Only)

    This function makes sure that work on the machine is always done with the permission of the Administrator. NOTE: This function is not used on B064 series machines. 1. If you cannot go into the SP mode, ask the Administrator to log in with the User Tool and then set “Service Mode Lock”...

  • Page 406: Sp Mode Button Summary

    SERVICE PROGRAM MODE Rev. 05/2005 SP Mode Button Summary (B140 Series/B064 Series) Here is a short summary of the touch-panel buttons. 14APR 2002 03:25 Exit SP Mode (Service) X-XXX-XXX Open All Close All Copy Window SP Direct COPY: SP1-001-001 SP1XXX...

  • Page 407: Sp Mode Print (Smc Print)

    Logging Data Self-Diagnostic Report Non-Default (Prints only SPs that are set to values other than defaults.) NIB Summary (Configuration, Systemlog, Nvramlog) Capture Log Copier User Program (Copy Management Report) Scanner SP Scanner User Program (Scanner Management Report) B064 Series/B140 Series/G126...

  • Page 408: Resets

    Initializes the system defaults and interface settings (IP addresses Service) also), the SmartNetMonitor for Admin settings, WebStatusMonitor settings, and the TELNET settings. Initializes the DCS (Delivery & Receive Control Service) settings. Initializes the UCS (User Directory Control Service) settings. B064 Series/B140 Series/G126...

  • Page 409: Sm Ix B064Series/B140 Series/G126

    • Referring to the SMC data lists, re-enter any values, which had been changed from their factory settings. • Execute SP3001-002 – ID Sensor Initial Setting 6. Check the copy quality and the paper path, and do any necessary adjustments. B064 Series/B140 Series/G126...

  • Page 410: Software And Setting Reset

    RESETS 5.2.2 SOFTWARE AND SETTING RESET (B064 SERIES AND B140 SERIES) Software Reset The software can be rebooted when the machine hangs up. Do one of these two steps. Turn the main power switch off and on. -or- Push and hold down   together for over 10 seconds. When the machine beeps once, release both buttons.

  • Page 411: Test Pattern Printing

    5. Press Start  twice (ignore the “Place Original” messages) to start the test print. 6. After checking the test pattern, press SP Mode (highlighted) to return to the SP mode display. 7. Exit the SP mode. B064 Series/B140 Series/G126...

  • Page 412: Test Pattern Table

    Cross Stitch (Vertical) Argyle Pattern Trimming Area Full Dot Pattern Black Band (Vertical) Black Band (Horizontal) Stair Blank Image Grid Pattern (1-dot): 0ch (with external data) Trimming Area (with external data) Argyle Pattern (with external data) Outside Data B064 Series/B140 Series/G126 5-10...

  • Page 413: Ipu Front/Back Test Patterns: Sp2902-001,002

    6. Press Start  to start the test print. 7. Press SP Mode (highlighted) to return to the SP mode display. NOTE: Patterns 6, 8, 9, and 11 are the best choices for testing and confirming the operation of the IPU. 5-11 B064 Series/B140 Series/G126...

  • Page 414: Test Pattern Table

    Auto Create Grid 1-dot Line Auto Create Vertical Stripes Auto Create Horizontal Stripes Auto Create Grayscale Horizontal (20 mm) Auto Create Grayscale Horizontal (40 mm) Auto Create Grayscale Vertical (20 mm) Auto Create Grayscale Vertical (40 mm) Auto Create Argyle B064 Series/B140 Series/G126 5-12...

  • Page 415: Ipu Printing Test Pattern: Sp2902-004

    (paper size, etc.) 5. Press Start  twice (ignore the “Place Original” messages) to start the test print. 6. Press SP Mode (highlighted) to return to the SP mode display. 7. Switch the machine off and on. 5-13 B064 Series/B140 Series/G126...

  • Page 416: Software Update

    • The SD card is a precision item. Use it carefully. Do not keep the card in a location where there is high temperature, high humidity, or light from the sun. • Do not bend an SD card, make scratches on it, or apply strong shock or vibration to it. B064 Series/B140 Series/G126 5-14...
  • Page 417 The screen below shows that the SC card contains two applications: “Engine” and “Printer”. PCcard -> ROM Page01 ROM: XXXXXXX NEW: XXXXXXX Engi ne( 1) ROM: X.XX NEW: X.XX ROM: XXXXXXX NEW: XXXXXXX Pri nter( 2) ROM: X.XX NEW: X.XX Exi t( 0) B140S901.WMF 5-15 B064 Series/B140 Series/G126...
  • Page 418 ‘*’ marks. This progress bar cannot be displayed during the firmware update for the operation panel. But, the LED of the [Start] key on the operation panel changes from red to green to show that the update of the operation panel firmware continues. B064 Series/B140 Series/G126 5-16...
  • Page 419 9. After the firmware is correctly updated, turn the main power switch off. 10. Push the SD card in a small distance to release it, then pull it out of the slot. 11. Turn the main power switch on, and check that the machine operates correctly. 5-17 B064 Series/B140 Series/G126...

  • Page 420: Error Message Table

    Electronic confirmation check SD update data is not correct. The data on the SD failed card is for a different machine. Get the correct data then install again. B064 Series/B140 Series/G126 5-18...

  • Page 421: Updating The Lcdc For The Operation Panel

    After you replace or format the HDD, download the stamp data from the controller firmware to the hard disk. 1. Go into the SP mode. 2. Select SP5853 then press “Execute”. 3. Obey the instructions on the screen to complete the procedure. 5-19 B064 Series/B140 Series/G126...

  • Page 422: Nvram Data Upload/Download

    NOTE: The serial number of the file on the SD card must match the serial number of the machine. If the serial numbers do not match, the download will not complete correctly. This procedure downloads the following data to the NVRAM: • Total Count • C/O, P/O Count B064 Series/B140 Series/G126 5-20...

  • Page 423: Software Update Procedure: B064 Series

    SOFTWARE UPDATE 5.4.2 SOFTWARE UPDATE PROCEDURE: B064 SERIES IC cards are used to update the software and to back up important data. Here is a list of the items that can be updated or restored from an IC card: • BCU software •...

  • Page 424: Gw Controller/Bcu Update

    8. The installation screen opens. As the installation progresses, the dashes on the display are replaced by asterisks (****----) 9. When “Power Off/On” is displayed, switch the machine off and remove the IC card. B064 Series/B140 Series/G126 5-22...

  • Page 425: Forced Update

    3. With the A side facing up, insert the printer IC card into the slot. 4. Switch the machine on. 5. Wait for the update screen to open. In the lower right corner of the Download Watermark screen, press OK on the touch panel. 5-23 B064 Series/B140 Series/G126...

  • Page 426: Operation Panel Software Update

    3) If a power failure occurs during downloading, E32 (Reboot After Card Insert) is logged. Remove the IC card, switch off the machine. Insert the card again and switch on the machine to restart downloading. B064 Series/B140 Series/G126 5-24...

  • Page 427: Scanner Update

    5. Wait for the update screen to open. Press “Network DocBox (1)” then press Update (#). When “Power Off/On” is displayed, the installation is completed. 6. Switch the machine off, remove the IC card, then switch the machine on. 5-25 B064 Series/B140 Series/G126...

  • Page 428: Nvram Update

    Copy Connector Kit and MLB options. • When updating BCU firmware Ver. 4.x or later, use RA2K controller firmware Ver. 3x or later. • When updating RA2K controller firmware Ver. 3x or later, use BCU firmware Ver. 4.x or later. B064 Series/B140 Series/G126 5-26...

  • Page 429: Sd Card Application Move

    Security B735 application to a different SD card. But, you can copy other data to the original SD card that holds the B735 application. • If an SD card was used to combine applications on that card, that SD card cannot be used for a different function. 5-27 B064 Series/B140 Series/G126...

  • Page 430: Move Exec

    8. Remove the option SD card from Slot 3, and then put it in Slot 1. 9. Turn the main switch ON. 10. Do SP5990-005 (Loading Program) and make sure the program runs correctly. 11. Turn the main switch OFF. 12. Remove the option SD card from Slot 1. B064 Series/B140 Series/G126 5-28...

  • Page 431: Service Program Mode Tables

    The feature or item is for Japan only. Do not change this value. Short Edge Feed Long Edge Feed *1: SP titles without “B064 only” or “B140 only” are for the B064 and the B140 series machines. 5-29 B064 Series/B140 Series/G126...

  • Page 432: Copier Service Table

    Adjusts the distance between front and rear fences. A smaller value shortens the distance. If the fences are too far apart, skewing may occur in the duplex tray. If the fences are too close, the paper may be creased in the duplex unit. [–5~+5/0.1 mm] B064 Series/B140 Series/G126 5-30...
  • Page 433 SERVICE PROGRAM MODE TABLES 1103* Fusing Idling (B064 only) This setting controls the length of time that the hot roller turns freely with no paper in the fusing unit. This increases the temperature of the hot roller. Adjusts the fusing idling time:...
  • Page 434 [0~100/1 %] Web Roll Coefficient Determines the coefficient of the web take-up time from cleaning toner from the roller while taking into consideration the take-up time for web buckle. DFU [10~20/1] B064 Series/B140 Series/G126 5-32...
  • Page 435 It is only done for thick paper or OHP. In this mode, the paper stops at the registration roller. This roller starts when the hot roller gets to the correct temperature. 5-33 B064 Series/B140 Series/G126...
  • Page 436 SERVICE PROGRAM MODE TABLES 1910 Japan Only 1911 Japan Only 1912 Japan Only 1920 Japan Only B064 Series/B140 Series/G126 5-34...

  • Page 437: Sp2Xxx Drum

    Left Edge [0.0~9.0/0.1 mm], Specification: 2±1.5 mm Right Edge 2103 LD Power Adjustment LD0 Power Adjustment LD1 Power Adjustment LD2 Power Adjustment LD3 Power Adjustment LD0 Adjustment Start/End LD1 Adjustment Start/End LD2 Adjustment Start/End LD3 Adjustment Start/End 5-35 B064 Series/B140 Series/G126...
  • Page 438 SP switched on, photos and painted areas are detected, and FCI is not applied in these areas. FCI is used for outputs in printer mode. Matrix Size (>600 dpi) [0~128/1] Threshold Value (>600 dpi) [0~128/1] Matrix Size (<400 dpi) [0~128/1] Threshold Value (<400 dpi) [0~128/1] B064 Series/B140 Series/G126 5-36...
  • Page 439 Adjusts the development potential to create the ID sensor pattern. DFU [100~800/10 V] This SP and SP2201-002 must be changed together by the same amount. Vb Scale Voltage Setting Sets the Vb target development bias voltage (Vb). DFU [100~800/10 V] 5-37 B064 Series/B140 Series/G126...
  • Page 440 2) Install the test development unit, then input the VREF for this unit into SP2220. After the test, put back the old development unit, and change SP2220 back to the original value. 2223* Vt Display Displays the current TD sensor output voltage. B064 Series/B140 Series/G126 5-38...
  • Page 441 Adjusts the current applied to the transfer belt during copying and paper feed from Tray 2. Image Leading Edge: Front [10~200/1 µA] Image Trailing Edge: Front Image Leading Edge: Back Image Trailing Edge: Back Image Leading Edge: Thick Paper [10~200/1 µA] Image Trailing Edge: Thick Paper 5-39 B064 Series/B140 Series/G126...
  • Page 442 The interval is set with SP2506-002. Use if the drum gets dirty or images get too pale or too dark during a long job. Time Setting Selects the interval at which multi-copy jobs are stopped. [1~100/1 min.] B064 Series/B140 Series/G126 5-40...
  • Page 443 Adjusts the length of the space from the leading edge where Copy Side) PTL quenching is applied to the back side at normal speed. For example, if you select +5, then quenching will be done 5 mm from the leading edge on the back side. [1~3/1] 5-41 B064 Series/B140 Series/G126...
  • Page 444 Produces a scan test pattern in place of data scanned from the back side [0~30/1 (CIS→SBU) of an original. ( 5.3.2) Printing Test Pattern Produces the printer test patterns. ( 5.3.1) [0~27/1] IPU Printing Test Pattern Produces test patterns in place of scan image data. ( 5.3.3) [0~5/1] B064 Series/B140 Series/G126 5-42...
  • Page 445 Shows the internal temperature of the machine. Machine Humidity Shows the internal humidity of the machine. 2920* LD Off Check Checks if the LD turns off or on when the front door is opened. DFU [0~1/1] 0: On 1: Off 5-43 B064 Series/B140 Series/G126...
  • Page 446 . [–30~+30/1 mm] Lc3r Adjusts the transfer current ON timing for copying with thick paper from the LCT [–30~+20/1 mm] Adjusts the transfer current OFF timing for copying with thick paper from the LCT. [–30~+30/1 mm] B064 Series/B140 Series/G126 5-44...
  • Page 447 [–30~+20/1 mm] Lc3r Adjusts the transfer current ON timing for the trailing edge length when copying with thick paper. [0~+20/1 mm] Adjusts the transfer current OFF timing for copying with thick paper. [–30~+30/1 mm] 5-45 B064 Series/B140 Series/G126...
  • Page 448 [0~20/1 mm] Lc3r Adjusts the transfer current ON timing for the trailing edge length when copying with thick paper from the LCT. [0~20/1 mm] Adjusts the transfer current OFF timing for copying with thick paper. [–30~+30/1 mm] B064 Series/B140 Series/G126 5-46...
  • Page 449 Adjusts the transfer current ON timing for the trailing edge length when copying with thick paper from the LCT. [0~20/1 mm] Adjusts the transfer current OFF timing for copying with thick paper from the LCT. [–30~+30/1 mm] 5-47 B064 Series/B140 Series/G126...
  • Page 450 Adjusts the transfer current ON timing for the trailing edge length when copying with thick paper from the LCT. [0~20/1 mm] Adjusts the transfer current OFF timing for copying with thick paper from the LCT. [–30~+30/1 mm] B064 Series/B140 Series/G126 5-48...
  • Page 451 Adjusts the transfer current OFF timing for the leading edge when copying with OHP. [0~20/1 mm] Lc4r Adjusts the transfer current OFF timing for the trailing edge when copying with OHP. [0~20/1 mm] Adjusts the transfer current OFF timing for copying with OHP. [0~20/1 mm] 5-49 B064 Series/B140 Series/G126...
  • Page 452 Determines whether transfer current is switched on or off while the blade protection pattern is created. DFU Sets Off, toner is applied to the entire cleaning area and drum cleaning blade. [0~1/1] 0: Off 1: On B064 Series/B140 Series/G126 5-50...
  • Page 453 SERVICE PROGRAM MODE TABLES 2965* Toner Pump System Adjustment DFU (B064 only) The transportability of toner improves if there is more than the prescribed amount of toner in the toner unit. In order to achieve this the prescribed amount of toner must be in the unit.
  • Page 454 0: Off. The toner bottle fan switches off when the machine is powered off and when the machine enters the night mode. 1: On: Toner bottle fan remains on. Switch on in an extremely hot environment to prevent the toner from overheating and clumping. B064 Series/B140 Series/G126 5-52...

  • Page 455: Sp3Xxx Processing

    LD power when the fusing temperature is lower than 100°C at power-on. [0~1/1] 0: Off 1: On This setting attempts to change the Vd setting consistent with the OPC, the charge corona unit, and environment to improve the reliability of the system. 5-53 B064 Series/B140 Series/G126...
  • Page 456 Displays the drum potential after quenching. Shows the standard electrical potential of white areas on the drum after exposure. 3903* Drum Rotation Time Extension On/Off (B064 Series) Turn this setting on to decrease out-of-focus copy images when the machine is used immediately after power-on. [0~1/1]...
  • Page 457 Warmup Time: 30 sec. + 40 sec. (for cleaning) = 70 sec. (Short Process Control is done) 2: Normal startup procedure at power on: Warmup Time: 240 sec. (Full Process Control is done; same as B064) • P otential sensor calibrated •...

  • Page 458: Sp4Xxx Scanner

    Switches on/off a scanner free run. The scanning area is A3. Press “On” or “Off”. Scanner Free Run: Lamp On Performs a scanner free run with the exposure lamp on. Scanner Free Run: Lamp Off Performs a scanner free run with the exposure lamp off. B064 Series/B140 Series/G126 5-56...
  • Page 459 Bit 1: Remains ON after return. Bit 2: Remains ON during return. Bit 3: Does not switch OFF during forward motion Bit 4: Switches ON at return Bit 5: Scanner HP detection is out of position. 5-57 B064 Series/B140 Series/G126...
  • Page 460 1: A5 SEF (5 " x 8 ") If “1” is selected, paper sizes that cannot be detected by the APS sensors are detected as A5 SEF. If “0” is selected, “Cannot detect original size” will be shown. B064 Series/B140 Series/G126 5-58...
  • Page 461 Gain Adjustment Normally 4681* Gain Adjustment at Factory 4691* Read Shading Data 4694* Black Level 4700* Read CIS ASIC ID Reads and displays the ID of the CIS board at power. 4701* Frequency Adjust 4702* Periodic Adjustment Setting 5-59 B064 Series/B140 Series/G126...
  • Page 462 CIS White Adjust Loop 4742* CIS White Roller Adjust Loop 4745* CIS Adjustment Overflow Flag 4747* CIS Adjustment Time Out Flag 4762* CIS Gain Adjustment Normal 4765* CIS Adjustment Overflow Flag 4781* CIS Gain Adjustment at Factory B064 Series/B140 Series/G126 5-60...
  • Page 463 Front Scan Image Adj. Mode: Text/Photo [0~3/1] 013* Front Scan Image Adj. Mode: Pale 0: Normal 014* Front Scan Image Adj. Mode: Generation 1: Low Level 019* Front Scan Image Adj. Mode: Setting 2: Medium Level 3: High Level 5-61 B064 Series/B140 Series/G126...
  • Page 464 Back Scan Image Adj. Mode: Pale 014* Back Scan Image Adj. Mode: Generation 019* Back Scan Image Adj. Scan Selects mode for scan selection. Select Mode DFU 0: Mode for the default scanner 1: Mode for the upgraded scanner. B064 Series/B140 Series/G126 5-62...
  • Page 465 Generation Mode Adjusts the sharpness and texture of images processed in Generation mode. Generation Mode (25.0~55%) [0~10/1] 0: Softest Generation Mode (55.5~75.0% 1: Soft Generation Mode (75.5%~160%) 5: Normal (Default) Generation Mode (160.5~400.0%) 9: Sharp 10: Sharpest 5-63 B064 Series/B140 Series/G126...
  • Page 466 [0~1/1] 0: Off, 1: On Line Width Correction: Generation Mode Select [0~8/1] Line Width Correction: Generation Mode (Main Scan) [0~1/1] 0: Off, 1: On Line Width Correction: Generation Mode (Sub Scan) [0~1/1] 0: Off, 1: On B064 Series/B140 Series/G126 5-64...
  • Page 467 IPU Back Side Image Module Selects the image processing module for scanning related to the CIS (Contact Image Sensors). [0~63/1] IPU Plotter Image Module Selects the image processing module for scanning related to the SBU. [0~255/1] 5-65 B064 Series/B140 Series/G126...

  • Page 468: Sp5Xxx Mode

    A3/DLT Double Count Specifies whether the counter is doubled for A3/11"x17" paper. [0~1/0/1] 0: No 1: Yes If "1" is selected, the total counter and the current user code counter count up twice when A3/11"x17" paper is used. B064 Series/B140 Series/G126 5-66...
  • Page 469 0: Release for normal operation 1: Prohibit access to machine 5120* Mode Clear Opt. Counter Removal Do not change. Japan Only [0~2/1] 0: Yes. Normal reset 1: Standby. Resets before job start/after completion 2: No. Normally no reset 5-67 B064 Series/B140 Series/G126...
  • Page 470 Selects the paper size type (for originals and copy paper). (Only needs to be adjusted if the optional printer controller is installed) [0~2/1] 0: JP (Japan) 1: NA (North America) 2: EU (Europe) After changing the value, turn the main power switch off and on. B064 Series/B140 Series/G126 5-68...
  • Page 471 SERVICE PROGRAM MODE TABLES 5141* Tray for Tab Sheets (B064 only) Sets the height of the tabs for each paper source for tab sheets. The height of a tab is measured from the edge of the paper to the edge of the tab.
  • Page 472 App. Switch Method (B140 only) Controls if the application screen is changed with a hardware switch or a software switch. [0~1/1] 0: Soft Key Set 1: Hard Key Set 5165 2-Fold Position DLTT 12 x 18 Other B064 Series/B140 Series/G126 5-70...
  • Page 473 8 should be 3 (30 minutes). Setting Enables/disables the settings for 002 and 003. [0~1/1] 0: Disable 1: Enable Rule Set (Start) The start of summer time. Rule Set (End) The end of summer time. 5-71 B064 Series/B140 Series/G126...
  • Page 474 The PM alarm goes off when the print count reaches this value multiplied by 1,000. 5504* Jam Alarm Japan Only 5505* Error Alarm 5507 Supply Alarm Japan Only (B064 only) Paper Supply Alarm Enables or disables the call function. Japan Only [0~1/1] Staple Supply Alarm 0: No call Toner Supply Alarm 1: Call If this SP is enabled, use the settings below to set the supply level to initiate a call for each paper size.
  • Page 475 Continuous Count jams occur. [0~1/1] 0: Automatic Call 1: Audible Warning at Machine 023* Door Operation: Time Determines what happens when the front door Length remains open. [0~1/1] 0: Automatic Call 1: Audible Warning at Machine 5-73 B064 Series/B140 Series/G126...
  • Page 476 Sets the parts replacement alarm counter to sound for the number of copies. [1~999/1 K] Sets the parts replacement alarm counter to sound for the number of scanned originals. [1~999/1 K] 5514 Parts Alarm Level Japan Only Normal B064 Series/B140 Series/G126 5-74...
  • Page 477 Charge-control Service ) settings. (B140 only) 5802* Printer Free Run Makes a base engine free run [0~1/1] 0: Disable: Release free run mode 1: Enable: Enable free run mode Return this setting to off (0) after testing is completed. 5-75 B064 Series/B140 Series/G126...
  • Page 478 Use this to input the fax number of the CE printed on the Counter Report (UP mode). Not Used Supply Displayed on the initial SP screen. Operation Allows the service center contact telephone number to be displayed on the initial screen. B064 Series/B140 Series/G126 5-76...
  • Page 479 SERVICE PROGRAM MODE TABLES 5816* Remote Service (B064 only) I/F Setting Turns the remote diagnostics off and on. [0~2/1] 0: Remote diagnostics off. 1: Serial (CSS or NRS) remote diagnostics on. 2: Network remote diagnostics. CE Call Lets the customer engineer start or end the remote machine check with CSS or NRS;...
  • Page 480 [00000000h~FFFFFFFFh/1] 5824 NVRAM Data Upload Uploads the NVRAM data to an IC flash memory card (B064) or an SD card (B140). Push Execute. Note: When uploading in this SP mode data, the front door must be open. 5825...
  • Page 481 SERVICE PROGRAM MODE TABLES 5828 Network Setting Device Name (B064 only) Use these SPs to perform the network settings. DNS Server From DHCP (B064 only) DNS Server 1 DNS Server 2 DNS Server 3 Domain Name (Ethernet) 1284 Compatibility Enables and disables bi-directional communication...
  • Page 482 HDD Formatting (Ridoc DiskTopBinder) 5833 e-Cabinet Enable Enables the e-Cabinet function. Then, the user names in the cabinet are enabled for use with the POP server. [0~1/1] 0: Disabled 1: Enabled 5834 Operation Panel Image Exposure Function B064 Series/B140 Series/G126 5-80...
  • Page 483 Board) is installed. [0~1/1] 0: Disable 1: Enable Captured File Resend (B064 only) To decrease the load on the network, only the captured document is sent (0), or the network accurately keeps the captured document and it can be sent again (1).
  • Page 484 Sets the rate of compression for the backup files. [0~2/1] 0: Standard 1: Low 2: High Back Projection Removal Removes the ghost images that are (B140 Only) copied from the back sides of two- sided originals. [0~1/1] 0: Disable 1: Enable B064 Series/B140 Series/G126 5-82...
  • Page 485 SERVICE PROGRAM MODE TABLES 5839* IEEE 1394 (B064 only) This SP is displayed only when an IEEE 1394 (firewire) card is installed. Host Name Enter the name of the device used on the network. Example: RNP0000000000 Cycle Master Enables or disables the cycle master function for the 1394 bus standard.
  • Page 486 Sets the maximum number of logins from the initiator (6-bits) [0~63/1] 0: Reserved 63: Reserved 5840* IEEE 802.11b (B064 only) Channel MAX Sets the maximum range of the bandwidth for the wireless LAN. This bandwidth setting varies for different countries. [1~14/1] Channel MIN Sets the minimum range of the bandwidth for operation of the wireless LAN.
  • Page 487 Sets the number of times the machine tries again before it returns to standby after an error occurs during an image transfer with the delivery or SMTP server. [0~99/1] Capture Server IP Address (B064 only) Sets the capture server IP address for the capture feature. [0~0xFFFFFFF]...
  • Page 488 These settings are for future use. They will let you increase the number of registered devices (in addition to those registered for SP5845 010). There are eight bits (Bit 0 to Bit 7). All are unused at this time. B064 Series/B140 Series/G126 5-86...
  • Page 489 If a value smaller than the present value is set, the UCS managed data is cleared, and the data (excluding user code information) is displayed. Delivery Server Model (B064 only) Changes the model of the transfer server that is registered for the I/O device.
  • Page 490 Lets you input a search attribute other than the default organization name (o) for the LDAP server search. LDAP Attribute (Organizational Unit) (B140 only) Lets you input a search attribute other than the default organization unit name (ou) for the LDAP server search. B064 Series/B140 Series/G126 5-88...
  • Page 491 Rate for Printer B&W HQ 3: 1/4x Network Quality Default for JPEG Sets the default value for the quality of JPEG images sent as NetFile pages. This function is available only with the MLB (Media Link Board) option installed. [5~95/1] 5-89 B064 Series/B140 Series/G126...
  • Page 492 The “Counter Clear Day” has been changed to “Installation Date” or “Inst. Date”. Switch to Print Determines whether the installation date is printed on the printout for the total counter. [0~1/1] 0: No Print 1: Print B064 Series/B140 Series/G126 5-90...
  • Page 493 SERVICE PROGRAM MODE TABLES 5850* Address Book Function (B064 only) Switch Module Selects the module for managing user information. [0~1/1] 0: SCS 1: UCS Select Title Selects the default heading of the address book. [2~4/1] 2: Heading 1 3: Heading 2...
  • Page 494 This SP creates a 32 MB file to store a log on the HDD. ( 5.8.4) Make SD Debug This SP creates a 4 MB file to store a log on an SD card. ( 5.8.4) B064 Series/B140 Series/G126 5-92...
  • Page 495 These SPs allow you to set up to 10 keys for log files for functions that use common memory on the controller board. ( 5.3.1) Key 2 [-9999999~9999999/1] Key 3 Key 4 Key 5 Key 6 Key 7 Key 8 Key 9 Key 10 5-93 B064 Series/B140 Series/G126...
  • Page 496 HDD. After this SP is executed, the machine must be switched off and on to enable the setting. [0~1/1] 0: OFF 1: ON Note: This SP is intended for use during installation of the Data Overwrite Security Unit B735 (a new option). For more, see section “1. Installation”. B064 Series/B140 Series/G126 5-94...
  • Page 497 1: The machine does not reboot when an SC error occurs. The reboot does not occur for Type A SC codes. 5876 Security Clear All Clear Clear NCS Security Setting Clear UCS Security Setting 5878 Option Setup Option Setup 5-95 B064 Series/B140 Series/G126...
  • Page 498 Determines whether pressing the counter key displays count confirmation: system initial settings system manager settings counter [0~1/1] 0: No display 1: Display This SP affects the display only, and has no effect on SP5104 (A3/DLT Double Count). B064 Series/B140 Series/G126 5-96...
  • Page 499 5958 Feed Cl. Start Timing 5959* Paper Size (B064 only) Tray 1 Tray 1 (Tandem Tray) can accept two paper sizes: A4 LEF and LT LEF. Enter the correct number to select the size of the paper loaded in Tray 1:...
  • Page 500 HDD. After changing this setting, you must switch the main switch off and on to enable the new setting. 5970 Debug Serial Output 5974* Cherry Server Do not change. Japan Only B064 Series/B140 Series/G126 5-98...
  • Page 501 All (Data List) SP (Mode Data List) User Program Data Logging Data Self-Diagnostic Report Non-Default (Prints only SPs set to values other than defaults.) NIB Summary Capture Log Copier User Program Scanner SP Scanner User Program 5-99 B064 Series/B140 Series/G126...

  • Page 502: Sp6Xxx Peripherals

    -20 = -10 mm +20 = +10 mm ADF Trailing Edge Erase Margin (Back) These settings adjust the erase margin for the trailing edges for the back. [–20~+20/1 mm] -20 = -10 mm +20 = +10 mm B064 Series/B140 Series/G126 5-100...
  • Page 503 [0~1/1] 0: Delay skew correction only for small originals 1: Delay skew correction for all originals, regardless of size. (May reduce the scanning speed of the ADF) 5-101 B064 Series/B140 Series/G126...
  • Page 504 Turn on the electrical components of the finisher individually for test purposes. ( 5.7.6) 6119* Punch Function Enabled (Thick Paper) Allows punching heavier paper, including tab sheets. [0~1/1] 0: Punching thick paper prohibited 1: Punching thick paper allowed B064 Series/B140 Series/G126 5-102...
  • Page 505 [-1.5~+1.5/0.5 mm] A4T (SEF) A higher value moves the fence away from the paper, A4Y (LEF) while a lower value brings the fences closer in. B5T (SEF) B5Y (LEF) LTT ( LT SEF) LTY (LT LEF) Other 5-103 B064 Series/B140 Series/G126...
  • Page 506 Adjusts the position of the 2nd fold [C] to decrease or increase the length (L1) of the sheet between the trailing A4 SEF edge [D] and the 2nd fold. LT SEF 12 x 18 Other B140S911.WMF B064 Series/B140 Series/G126 5-104...
  • Page 507 Punch Function Enabled (Z-Fold) (B140 only) Switches on the hole punch for use when the machine operates with the Z-fold unit. [0~1/1] 0: No punching with Z-fold unit operation 1: Punching allowed with Z-fold unit operation 5-105 B064 Series/B140 Series/G126...

  • Page 508: Sp7Xxx Data Logs

    Others Displays the total number of prints in other modes. 7006* C/O, P/O Counter (B064 only) Displays the number of sets of copies per original when making 10 or more sets of copies. When making 15 sets of copies of an original, this counter value will increase by “6”.
  • Page 509 SERVICE PROGRAM MODE TABLES 7101* Print Count – Paper Size (B064 only) Displays the total number of prints by paper size. A4 LEF Displays the number of copies by paper size. Display range: 0~9999999 A5 LEF B5 LEF LT LEF...
  • Page 510 7209* Punch Counter (B064 only) Displays the total number of times the punch has been used. 7301* Number of Copies by Reproduction Ratio (B064 only) Reduce 25% <-> 49% Displays the total number of prints for each reproduction ratio range.
  • Page 511 SERVICE PROGRAM MODE TABLES 7304* Copy: Number of Copies by Mode (B064 only) Displays the total number of copies by original type. SP7837 or SP7848 clears this counter. Text Text/Photo Photo Generation Copy Pale Punching Repeat Sort Staple Series Erase...
  • Page 512 SERVICE PROGRAM MODE TABLES 7306 Copy: Display Jobs by Mode (B064 only) Displays the total number of copy jobs by operation mode (stapling, punching, etc.). SP7839 or SP7848 clears this counter. 7320 Doc. Svr. – Scan Count Displays the total number of pages stored in the document server. SP7840 or SP7848 clears this counter.
  • Page 513 Duplex Transport SN 1 Ent Duplex 2 Duplex Transport SN 2 Ent Duplex 3 Duplex Transport SN 3 Exit Duplex Duplex Inverter SN 1-Bin Tray 1-Bin Tray SN Japan Only Bypass: Non-Feed By-pass Paper End SN 5-111 B064 Series/B140 Series/G126...
  • Page 514 Returns SC725. Finisher 116. Punch Hole Motor When the status of the punch HP sensor does not change at the precise time during punch hole motor rotation. Returns SC729 B064 Series/B140 Series/G126 5-112...
  • Page 515 Returns SC730, SC727 Finisher 133. Stapler Unit 2 Not logged. Returns SC724, SC740, SC741 5-113 B064 Series/B140 Series/G126...
  • Page 516 Returns SC732, SC736 Finisher 153. Stapler Unit When the stapler unit fails to send any signals while stapling. Returns SC724 B064 Series/B140 Series/G126 5-114...
  • Page 517 Note: “Paper Late” means the copy did not arrive (check-in) at the sensor site within the prescribed time. “Paper Remains” means the copy did not leave (check- out ) from the sensor site within the prescribed time. 5-115 B064 Series/B140 Series/G126...
  • Page 518 Nip-in sensor check out failure Registration sensor (Off check) Relay sensor (Off check) 7506* Jam Count by Paper Size (B064 only) Displays the total number of jams by paper size. A4 LEF Displays the total number of jams by paper size.
  • Page 519 Press # to clear the key operator code if the (B064 only) customer key operator forgets the password and the machine cannot be used. 7811* Original Feed Count Clear (B064 only) Clears the original total display, displayed with SP7002-***. To clear, press . 5-117 B064 Series/B140 Series/G126...
  • Page 520 Copy Clear: Pages by Mode (B064 only) Press Execute to clear counter SP7304 (Copy Num – Copies by Mode) 7838 Copy Clear: Jobs by Count Continuous (B064 only) Press Execute to clear counter SP7305 (Copy: Display Jobs by Mode) 7839 Copy Clear: Jobs by Mode (B064 only) Press Execute to clear counter SP7306 (Copy: Display Jobs by Mode).
  • Page 521 LS Clear: Print Job Copies Distr. (B064 only) Press Execute to clear SP7327 (Doc. Svr. – Job Count (Set No. 7847 LS Clear: Number of Pages by Mode (B064 only) Press Execute to clear SP7328 (Doc. Svr – Job Count (Print Mode). 7848...

  • Page 522: Sp8Xxx: Data Log2

    Each counter will be discussed case by case. Other applications Refers to network applications such as Web (external network Image Monitor. Utilities developed with the SDK applications, for (Software Development Kit) will also be counted example) with this group in the future. B064 Series/B140 Series/G126 5-120...
  • Page 523 Palm 2 Print Job Manager/Desk Top Editor: A pair of utilities that allows print jobs to be distributed evenly among the printers on the network, and allows files to moved around, combined, and converted to different formats. 5-121 B064 Series/B140 Series/G126...
  • Page 524 TonEnd Toner End TonSave Toner Save TXJob Send, Transmission Yellow, Magenta, Cyan YMCK Yellow, Magenta, Cyan, BlacK NOTE: All of the Group 8xxx SPs are reset with SP5801-001 Memory All Clear, or the Counter Reset SP7808. B064 Series/B140 Series/G126 5-122...
  • Page 525 L: counter increments. • When an image received from Palm 2 is received and stored, the L: counter increments. • When the customer prints a report (user code list, for example), the O: counter increments 5-123 B064 Series/B140 Series/G126...
  • Page 526 Palm 2), are printed with another application, the O: counter increments. • When a copy job stored on the document server is printed with a network application (Web Image Monitor, for example), the C: counter increments. B064 Series/B140 Series/G126 5-124...
  • Page 527 The L: counter counts the number of jobs sent from within the document server mode screen at the operation panel. • If the send is started from Desk Top Binder or Web Image Monitor, for example, then the O: counter increments. 5-125 B064 Series/B140 Series/G126...
  • Page 528 Number of jobs started In any mode other than the Booklet mode and set for folding (Z-fold). Punch Number of jobs started in Punch mode. When Punch is set for a print job, the P: counter increments. (See SP8064) Other Reserved. Not used. B064 Series/B140 Series/G126 5-126...
  • Page 529 • The first test print and subsequent test prints to adjust settings are added to the number of pages of the copy job (SP8072). • When printing the first page of a job from within the document server screen, the page is counted. 5-127 B064 Series/B140 Series/G126...
  • Page 530 • If the job is cancelled during sending, it may or may not be counted, depending on what stage of the process had been reached when the job was cancelled. • Even if several files are combined for sending, the transmission counts as one job. B064 Series/B140 Series/G126 5-128...
  • Page 531 6. • If both sides of 3 A4 sheets are copied but not stored, the C: count is 6. • If you enter document server mode then scan 6 pages, the L: count is 6. 5-129 B064 Series/B140 Series/G126...
  • Page 532 • If both sides of 3 A4 sheets are copied and stored to the document server, the C: count is 6 and the L: count is 6. • If you enter document server mode then scan 6 pages, the L: count is 6. B064 Series/B140 Series/G126 5-130...
  • Page 533 • If the user selects “Mixed Sizes” for copying in the platen mode, the Mixed Size count is enabled. • In the SADF mode if the user copies 1 page in platen mode and then copies 2 pages with SADF, the Platen count is 1 and the SADF count is 3. 5-131 B064 Series/B140 Series/G126...
  • Page 534 008: Binary 009: Grayscale 011 Other • If the scan mode is changed during the job, for example, if the user switches from ADF to Platen mode, the count is done for the last selected mode. B064 Series/B140 Series/G126 5-132...
  • Page 535 [0~9999999/1] 8296 L:Scan PGS/Stamp The L: counter counts the number of pages stored from within the document server mode screen at the operation panel, and with the Store File button from within the Copy mode screen 5-133 B064 Series/B140 Series/G126...
  • Page 536 Store File button from within the Copy mode screen. Use these totals to compare original page size (scanning) and output page size [SP8446]. Full Bleed Other (Standard) Other (Custom) B064 Series/B140 Series/G126 5-134...
  • Page 537 These SPs count by resolution setting the total number of pages scanned by applications that can specify resolution settings. Note: At the present time, SP8311 and SP8315 perform identical counts. 1200dpi ~ 600dpi~1199dpi 400dpi~599dpi 200dpi~399dpi ~199dpi • Copy resolution settings are fixed so they are not counted. 5-135 B064 Series/B140 Series/G126...
  • Page 538 The L: counter counts the number of jobs stored 8405 S:PrtPGS/LS from within the document server mode screen at 8406 L:PrtPGS/LS the operation panel. [0~9999999/1] • Print jobs done with Web Image Monitor and Desk Top Binder are added to the L: count. B064 Series/B140 Series/G126 5-136...
  • Page 539 • These counts (SP8421 to SP8427) are especially useful for customers who need to improve their compliance with ISO standards for the reduction of paper consumption. • Pages that are only partially printed with the n-Up functions are counted as 1 page. 5-137 B064 Series/B140 Series/G126...
  • Page 540 Series/Book The number of pages printed in series (one side) or printed as a book with booklet right/left pagination. User Stamp The number of pages printed where stamps were applied, including page numbering and date stamping. B064 Series/B140 Series/G126 5-138...
  • Page 541 These SPs count by print paper size the number of pages printed by Other applications. 8441 8442 8443 8444 8445 8446 8447 Full Bleed Other (Standard) Other (Custom) • These counters do not distinguish between LEF and SEF. 5-139 B064 Series/B140 Series/G126...
  • Page 542 These SPs count by paper type the number pages printed by the printer application. 8466 L:PrtPGS/Ppr Type [0~9999999/1] These SPs count by paper type the number pages printed from within the document server mode window at the operation panel. Normal Recycled Special Thick Normal (Back) Thick (Back) Other B064 Series/B140 Series/G126 5-140...
  • Page 543 8481 T:PrtPGS/TonSave 8484 P:PrtPGS/TonSave These SPs count the number of pages printed with the Toner Save feature switched on. [0~9999999/1] Note: These SPs return the same results as this SP is limited to the Print application. 5-141 B064 Series/B140 Series/G126...
  • Page 544 PCL5e/5c PCL XL IPDL-C BM-Links Japan Only Other • SP8511 and SP8514 return the same results as they are both limited to the Print application. • Print jobs output to the document server are not counted. B064 Series/B140 Series/G126 5-142...
  • Page 545 2) The counts for staple finishing are based on output to the staple tray, so jam recoveries are counted. 8531 Staples This SP counts the amount of staples used by the machine. [0~9999999/1] 5-143 B064 Series/B140 Series/G126...
  • Page 546 8591 O:Counter [0~9999999/1] These SPs count the totals for A3/DLT paper use, number of duplex pages printed, and the number of staples used. These totals are for Other (O:) applications only. A3/DLT Duplex Staple B064 Series/B140 Series/G126 5-144...
  • Page 547 2) If the job is canceled before storage on the Scan Router server finishes, the counts are not done. 3) The count is executed even if regardless of confirmation of the arrival at the Scan Router server. 5-145 B064 Series/B140 Series/G126...
  • Page 548 ISDN G4, the count for ISDN (G3, G4) is 12. PSTN-1 PSTN-2 PSTN-3 ISDN (G3,G4) Network 8741 RX PGS/Port These SPs count the number of pages received by the physical port used to receive them. PSTN-1 PSTN-2 PSTN-3 ISDN (G3,G4) Network B064 Series/B140 Series/G126 5-146...
  • Page 549 Total down time due to SC errors. Down Time/PrtJam Total down time due to paper jams during printing. Down Time/OrgJam Total down time due to original jams during scanning. Down Time/TonEnd Total down time due to toner end. 5-147 B064 Series/B140 Series/G126...
  • Page 550 TX. Copy Program Copy application registrations with [0~255/1] the Program (job settings) feature. Printer Program Printer application registrations with the Program (job settings) feature. Scanner Program Scanner application registrations with the Program (job settings) feature. B064 Series/B140 Series/G126 5-148...

  • Page 551: Printer Service Table

    Initializes the settings in the printer features of UP mode. CSS Counter Reset Japan only Delete Program Japan only 1004 Print Summary Prints the printer summary sheet. 1005 Display Version Displays the version of the printer firmware. 5-149 B064 Series/B140 Series/G126...

  • Page 552: Scanner Service Table

    Adjusts the auto reset timer for the scanner function. If this is “0”, the auto reset function is disabled. [0,10~99/1 s] 1009* Remote Scan Disable Enables/Disables the TWAIN scanner driver. [0~1/1] 0: Disabled 1: Enabled (B140 only) B064 Series/B140 Series/G126 5-150...
  • Page 553 Threshold Level – Notch 6 [0~255/1] (Text/Binary) 013* Brightness – Notch 5 [0~255/1] (Text/Binary) Density Level 5: [1~255/1] Contrast Density Level 5: [1~255/1] Threshold [1~255/1] Density Level 4: Intermediate Brightness Density Level 4: [1~255/1] Intermediate Contrast 5-151 B064 Series/B140 Series/G126...
  • Page 554 Density Level 1 Dark: [1~255/1] Contrast [1~255/1] Density Level 1 Dark: Threshold Independent Dot Erase [0x00~0x07/1] Unevenness Correction [0x00~0x07/1] Notch No. 1 (Darker): [1~255/1] Contrast: 1-255 (B140 only) Notch No. 1 (Darker): [1~255/1] Contrast: 1-255 (B140 only) B064 Series/B140 Series/G126 5-152...
  • Page 555 Density Level 6: [1~255/1] Contrast Density Level 6: [1~255/1] Threshold Density Level 5: [1~255/1] Brightness Density Level 5: [1~255/1] Contrast Density Level 5: [1~255/1] Threshold Density Level 4 [1~255/1] Intermediate: Brightness Density Level 4 [1~255/1] Intermediate: Contrast 5-153 B064 Series/B140 Series/G126...
  • Page 556 Density Level 1 Dark: Threshold Notch No. 2: Threshold: [1~255/1] 1-255 (B140 only) Notch No. 1: Brightness: [1~255/1] 1-255 (B140 only) Notch No. 1: Threshold: [1~255/1] 1-255 (B140 only) Notch No. 1: Contrast: [1~255/1] 1-255 (B140 only) B064 Series/B140 Series/G126 5-154...
  • Page 557 Density Level 6: [1~255/1] Contrast Density Level 6: [1~255/1] Threshold Density Level 5: [1~255/1] Brightness Density Level 5: [1~255/1] Contrast Density Level 5: [1~255/1] Threshold [1~255/1] Density Level 4 Intermediate: Brightness Density Level 4 [1~255/1] Intermediate: Contrast 5-155 B064 Series/B140 Series/G126...
  • Page 558 Density Level 1 Dark: [1~255/1] Contrast [1~255/1] Density Level 1 Dark: Threshold Notch No. 1 (Darker): [1~255/1] Brightness: 1-255 (B140 only) Notch No. 1 (Darker): [1~255/1] Contrast: 1-255 (B140 only) Notch No. 1 (Darker): [1~255/1] Threshold: 1-255 (B140 only) B064 Series/B140 Series/G126 5-156...
  • Page 559 Density Level 6: [1~255/1] Contrast Density Level 6: [1~255/1] Threshold Density Level 5: [1~255/1] Brightness Density Level 5: [1~255/1] Contrast Density Level 5: [1~255/1] Threshold Density Level 4 [1~255/1] Intermediate: Brightness Density Level 4 [1~255/1] Intermediate: Contrast 5-157 B064 Series/B140 Series/G126...
  • Page 560 Density Level 3: [1~255/1] Threshold Density Level 2: [1~255/1] Brightness Density Level 2: [1~255/1] Contrast Density Level 2: [1~255/1] Threshold Density Level 1 Dark: [1~255/1] Brightness Density Level 1 Dark: [1~255/1] Contrast Density Level 1 Dark: [1~255/1] Threshold B064 Series/B140 Series/G126 5-158...
  • Page 561 (B140 only) Notch No. 4 (Middle): [1~255/1] Brightness: 1-255 (B140 only) Notch No. 4 (Middle): [1~255/1] Contrast: 1-255 (B140 only) Notch No. 4 (Middle): [1~255/1] Threshold: 1-255 (B140 only) Notch No. 3: Brightness: [1~255/1] 1-255 (B140 only) 5-159 B064 Series/B140 Series/G126...
  • Page 562 (B140 only) Notch No. 2: Threshold: 1- [1~255/1] (B140 only) Notch No. 1 (Darker): [1~255/1] Brightness 1-255 (B140 only) Notch No. 1 (Darker): [1~255/1] Contrast 1-255 (B140 only) [1~255/1] Notch No. 1 (Darker): Threshold 1-255 (B140 only) B064 Series/B140 Series/G126 5-160...
  • Page 563 IP address. 8004 Transmission Error Display Time A one-line error message when a transmission error occurs on the file server. This setting determines how long this one-line message is displayed. [0~999/1 s] 5-161 B064 Series/B140 Series/G126...

  • Page 564: Input/Output Check

    2. Paper Feed 2 Item Size 5 Tray 2 See Paper Size Tables Below Size 4 Tray 2 Size 3 Tray 2 Size 2 Tray 2 Size 1 Tray 2 Not used Not used Not used B064 Series/B140 Series/G126 5-162...
  • Page 565 HIGH A4 SEF A4 LEF HIGH HIGH A4 LEF " x 13" HIGH " x 13" SEF A5 SEF HIGH A5 SEF A5 LEF HIGH A5 LEF HIGH HIGH HIGH HIGH (size set in User Tools) 5-163 B064 Series/B140 Series/G126...
  • Page 566 Present Not present 1st Paper Feed Sensor Tray 1 Present Not present 2nd Paper Feed Not used Sensor 3rd Paper Feed Sensor Tray 2 Present Not present 4th Paper Feed Sensor Tray 3 Present Not present B064 Series/B140 Series/G126 5-164...
  • Page 567 Toner Overflow SW Switch not Switch pressed pressed Toner Collection Bottle Set SW Switch pressed Switch not pressed Not used Not used Not used Not used 10. Paper Feed 10 Description Reading 11. Paper Feed 11 Description Reading 5-165 B064 Series/B140 Series/G126...
  • Page 568 15. Lock Detection 1 Description Reading Key Card Set Not set Development Motor Lock Not locked Locked Fusing/Exit Motor Lock Locked Not locked Drum Motor Lock Not locked Locked 60 CPM 75 CPM Not used Not used Not used B064 Series/B140 Series/G126 5-166...
  • Page 569 Original Length 1 Sensor Paper present Paper not present Original Width 3 Sensor Paper present Paper not present Original Width 2 Sensor Paper present Paper not present Original Width 1 Sensor Paper present Paper not present 5-167 B064 Series/B140 Series/G126...

  • Page 570: Copier Output Check: Sp5804

    Reverse Release SOL 4 Tandem Connection Release SOL Left Tandem Lock SOL Tandem Transport Motor Relay Motor Main Motor Fusing Exit Motor Registration Motor Guide Plate Release SOL Exit Junction SOL Inverter Duplex Motor Duplex Transport Motor B064 Series/B140 Series/G126 5-168...
  • Page 571 Booklet Stapler Motors FIN Punch Motor LD DC Lamp DFU FIN Tray Lift Motor FIN Jogger Motor FIN Staple Transport Motor FIN Exhaust Motor FIN Shift Motor FIN Staple Slant Motor Status Lamp (Green) Status Lamp (Red) 5-169 B064 Series/B140 Series/G126...

  • Page 572: Adf Input Check: Sp6007

    DF Position Sensor APS Start Sensor Feed Cover Sensor Pick-up Roller HP Sensor Group 3 Description Bottom Plate HP Sensor Bottom Plate Position Sensor Not Used Not Used Not Used Not Used Not Used Not Used B064 Series/B140 Series/G126 5-170...

  • Page 573: Adf Output Check: Sp6008

    7 6 5 4 3 2 1 0 Data 1 1 0 0 1 0 1 0 Description Feed Motor: Forward Feed Motor: Reverse Transport Motor: Forward Exit Motor: Forward Pick-up Motor: Reverse Bottom Plate Motor: Forward Bottom Plate Motor: Reverse 5-171 B064 Series/B140 Series/G126...

  • Page 574: Finisher Input Check: Sp6117 (B478/B704 Only)

    Home position Not home position Positioning Roller HP Sensor Not home position Home position Stack Plate – Rear HP Sensor Not home position Home position Stack Plate – Front HP Sensor Home position Not home position B064 Series/B140 Series/G126 5-172...
  • Page 575 Emergency Stop Switch Not press Press Shift Jogger Lift HP Sensor Home position Not home position (Optional Jogger Unit) Shift Jogger HP Sensor Not home position Home position (Optional Jogger Unit) Optional Jogger Unit Connection Connection Not connection 5-173 B064 Series/B140 Series/G126...

  • Page 576: Finisher Output Check: Sp6118

    Pre-stack Paper Stopper Solenoid Stapler Return Solenoid Stack Plate- Front Motor Stack Plate – Rear Motor Stacking Roller Drag Motor Stacking Roller Motor Shift Jogger Motor (Optional Jogger Unit) Shift Jogger Lift Motor (Optional Jogger Unit) B064 Series/B140 Series/G126 5-174...

  • Page 577: Using The Debug Log

    3. On the control panel keypad, press “1” then press . This switches the Save Debug Log feature on. NOTE: The default setting is “0” (OFF). This feature must be switched on in order for the debug information to be saved. 5-175 B064 Series/B140 Series/G126...
  • Page 578 . This example shows an entry for SC670. COPY : SP-5-858-001 Debug Save When Any SC Error __670 NOTE: For details about SC code numbers, please refer to the SC tables in Section “4. Troubleshooting”. B064 Series/B140 Series/G126 5-176...
  • Page 579 Web Document Box (Document Server) The machine is now set to record the debugging information automatically on the HDD (the target selected with SP5857-002) for the events that you selected SP5858 and the memory modules selected with SP5859. 5-177 B064 Series/B140 Series/G126...

  • Page 580: Retrieving The Debug Log From The Hdd

    MB)) to write the debugging data to the SD card. 3. After you return to the service center, use a card reader to copy the file and send it for analysis to Ricoh by email, or just send the SD card by mail. B064 Series/B140 Series/G126...

  • Page 581: Recording Errors Manually

    3. Switch the machine off and on to resume operation. The debug information for the error is saved on the hard disk so the service representatives can retrieve it on their next visit by copying it from the HDD to an SD card. 5-179 B064 Series/B140 Series/G126...

  • Page 582: New Debug Log Codes

    SD card for the log file, the data only needs to be recorded; a new log file does not require creation. To create a new log file, execute SP5857-012 to delete the debug log data from the SD card and then execute this SP (SP5857- 017). B064 Series/B140 Series/G126 5-180...

  • Page 583: User Tools

    Copy Window. During machine operation, in the jam mode, or while a warning message is displayed, the display language can be changed and the counters can be displayed. However, the counters cannot be printed. 5-181 B064 Series/B140 Series/G126...

  • Page 584: System Settings

    USER TOOLS 5.9.2 SYSTEM SETTINGS B064 Series System Settings General Features Panel Tone Warm Up Notice Copy Count Display Function Priority Print Priority Function Reset Timer Interleave Print Output Tray Setting Output Copier Output: Document Server Output: Printer ADF Original Table Elevation...
  • Page 585 Address Book Management Address Book: Program/Change/Delete Group Address Book: Change Order Address Book: Edit Title Address Book: Select Title Auto Delete File Delete All Files Display Password with Stored File Key Operator’s E-Mail Address AOF (Always On) 5-183 B064 Series/B140 Series/G126...

  • Page 586: B140 Series System Settings

    Copier/Document Server Auto Reset Timer Scanner Auto Reset Timer Set Date Set Time Weekly Timer Code Auto Logout Timer Weekly Timer: Monday Weekly Timer: Tuesday Weekly Timer: Wednesday Weekly Timer: Thursday Weekly Timer: Friday Weekly Timer: Saturday Weekly Timer: Sunday B064 Series/B140 Series/G126 5-184...
  • Page 587 SMTP Server SMTP Authentication POP Before SMTP POP3 Setting Administrator's E-mail Address E-mail Communication Report Default User Name/Password (Send) Program/Change/Delete E-mail Message Program/Change/Delete Subject Scanner Recall Interval Time Number of Scanner Recalls Auto Specify Sender Name 5-185 B064 Series/B140 Series/G126...
  • Page 588 Address Book: Change Order Print Address Book: Destination List Address Book: Select Title Auto Delete File Delete All Files Program/Change/Delete LDAP Server Use LDAP Server AOF (Always ON) Firmware Version Auto Erase Memory Setting Erase All Memory B064 Series/B140 Series/G126 5-186...

  • Page 589: Copier/Document Server Features

    Shortcut R/E 3 Enlarge 1 Enlarge 2 Enlarge 3 Enlarge 4 Enlarge 5 Priority Setting: Enlarge Reduce 1 Reduce 2 Reduce 3 Reduce 4 Reduce 5 Reduce 6 Priority Setting: Reduce Ratio for Create Margin R/E Priority 5-187 B064 Series/B140 Series/G126...
  • Page 590 Erase Center Width Image Repeat Separation Line Double Copies Separation Line Separation Line in Combine Copy Back Cover Front Cover Copy in Combine Copy on Designating Page in Combine Orientation: Booklet, Magazine Copy Order in Combine B064 Series/B140 Series/G126 5-188...
  • Page 591 Program/Delete Stamp Stamp Position: 1 Stamp Position: 2 Stamp Position: 3 Stamp Position: 4 Stamp Format: 1 Stamp Format: 2 Stamp Format: 3 Stamp Format: 4 Date Stamp Format Font Stamp Position Stamp Setting Size Superimpose 5-189 B064 Series/B140 Series/G126...
  • Page 592 Select Stapling Position (Bottom Left) Select Stapling Position (Top Right) Select Stapling Position (Bottom Right) Select Stack Position Select Punch Type Letterhead Setting Eject Copy Face Up/Down in Glass Mode Eject Copy Face Up/Down in Bypass Mode B064 Series/B140 Series/G126 5-190...

  • Page 593: Inquiry

    USER TOOLS 5.9.4 INQUIRY B064 Series INQUIRY Machine Repair Telephone No. Machine Serial No. Sales Representative Telephone Number Consumables Toner Staple B140 Series INQUIRY Machine Repair Telephone No. Machine Serial No. Sales Representative Telephone Number 5.9.5 COUNTER Total Counter Print Counter List...

  • Page 594: Dip Switches

    6, 7, 8/ OFF, OFF, OFF Region Selection NA (115V): 6, 7, 8/ ON, OFF, OFF Region Selection EU (220/240V): 6, 7, 8/ OFF, ON, OFF U : Design, Factory Use only. Do not change these settings. B064 Series/B140 Series/G126 5-192...

  • Page 595: Controller Board

    Controller Board DIP SW 5 Function Default Comments Not Used U : Design, Factory Use only. Do not change these settings. Controller Board DIP SW 6 Function Default Comments Not Used Not Used Not Used Not Used 5-193 B064 Series/B140 Series/G126...
  • Page 597 DETAILED DESCRIPTIONS...

  • Page 599: Detailed Descriptions

    OVERVIEW 6. DETAILED DESCRIPTIONS 6.1 OVERVIEW B140D900.WMF B064 Series/B140 Series/G126...
  • Page 600 12. Development Roller 29. Reverse Trigger Roller 13. Registration Sensor 30. Exit Unit 14. By-pass Tray 31. Pressure Roller 15. Relay Sensor 32. Hot Roller 16. Grip Roller 33. Scanning (ADF) 17. Feed Sensor (Paper Tray) 34. Exposure (ADF) B064 Series/B140 Series/G126...

  • Page 601: Paper Path (With Cover Interposer Tray)

    6.1.1 PAPER PATH (WITH COVER INTERPOSER TRAY) B140D901.WMF 1. Proof Exit Tray 2. Cover Sheet Path 3. Original Path 4. By-pass Tray 5. LCT Feed 6. Vertical Transport Path 7. Finisher Exit Tray 2 8. Finisher Exit Tray 1 B064 Series/B140 Series/G126...

  • Page 602: Paper Path (With 9-Bin Mailbox)

    5. Turn Gates 6. Mailbox Paper Path 7. Junction Gate (paper goes either up to the mailbox or out to the finisher’s proof tray) 8. Junction Gates (two junction gates control the paper path inside the finisher) B064 Series/B140 Series/G126...
  • Page 603 7. Paper Feed Motor 2 2. Drum Motor 8. Lower Relay Motor 3. Fusing/Exit Motor 9. Paper Feed Motor 1 4. Registration Motor 10. By-pass Motor 5. Toner Collection Motor 11. Development Motor 6. Paper Feed Motor 3 B064 Series/B140 Series/G126...

  • Page 604: Board Structure

    BOARD STRUCTURE 6.2 BOARD STRUCTURE 6.2.1 BLOCK DIAGRAM B140D904A.WMF B064 Series/B140 Series/G126...

  • Page 605: Component Descriptions

    BOARD STRUCTURE 6.2.2 COMPONENT DESCRIPTIONS This machine employs Ricoh RA2K architecture. Here is a summary of the main parts of the board structure. BCU (Base Engine Control Unit) This is the main control board that controls engine sequence, timing for peripherals, image processing, and the video data path.

  • Page 606: Sbu (Sensor Board Unit)

    SBU. DRB (Drive Board) Drives the duplex stepper motors (x2), the registration motor, and lower relay motor. CNB (Connection Board) Relays signals for the ADF, finishers, LCT, fusing exit, drum motor, development motor, and front cover switches. B064 Series/B140 Series/G126...

  • Page 607: Hdd (Hard Disk Drive)

    • When the HDD is replaced, the print data (user stamps) must be re-installed, so bring an IC card holding the print data so it can be downloaded. • The “Scan to Email” addresses are also lost by HDD replacement. However, addresses can be backed up SmartNetMonitor. B064 Series/B140 Series/G126...

  • Page 608: Copy Process Overview

    Pre-Transfer Lamp (B140 Series Only) B140D906A.WMF 1. EXPOSURE (B140 Series and B064 Series Only) A xenon lamp exposes the original. Light reflected from the original passes to the CCD, where it is converted into an analog data signal. This data is converted to a digital signal, processed, and stored in the memory.
  • Page 609 10. QUENCHING The light from the quenching lamp electrically neutralizes the charge on the drum surface. After cleaning and quenching, the drum surface is ready for the next cycle. 6-11 B064 Series/B140 Series/G126...

  • Page 610: Overview

    ADF (B140 SERIES/B064 SERIES ONLY) Rev. 05/2005 6.4 ADF (B140 SERIES/B064 SERIES ONLY) 6.4.1 OVERVIEW B140D907.WMF 1. Original Width Sensors (x 4) 13. 3rd Transport Roller 2. Entrance Roller 14. CIS (Contact Image Sensor) 3. Skew Correction Sensor 15. White Platen Roller 4.

  • Page 611: Adf Drive Layout

    ADF (B140 SERIES/B064 SERIES ONLY) 6.4.2 ADF DRIVE LAYOUT B140D908.WMF 1. Pick-up Roller Lift Motor 2. Feed Motor 3. Bottom Plate Motor 4. Transport Motor 5. Exit Motor Pick-up roller lift motor: Drives the pick-up roller lift mechanism through gear [A].

  • Page 612: Pick-Up Roller Lift

    ADF (B140 SERIES/B064 SERIES ONLY) 6.4.3 PICK-UP ROLLER LIFT B140D909.WMF [A]: Pick-up roller lift motor [B]: Cam [C]: Pick-up roller release lever [D]: Pick-up roller [E]: Pick-up roller HP sensor When there are no originals: The pick-up roller [D] remains up (this is the home position).

  • Page 613: Bottom Plate Lift

    ADF (B140 SERIES/B064 SERIES ONLY) 6.4.4 BOTTOM PLATE LIFT B140D910.WMF [A]: Bottom plate sensor [B]: Bottom plate motor [C]: Lift lever When an original is placed on the original tray: The original set sensor switches on, the pick-up roller drops, and sensor [around location A] (on the pick-up roller assembly) switches off.

  • Page 614: Original Separation

    ADF (B140 SERIES/B064 SERIES ONLY) 6.4.5 ORIGINAL SEPARATION B140D911.WMF [A]: Pick-up roller [B]: Feed belt [C]: Separation roller This mechanism prevents feeding more than one sheet at a time. ( Handling Paper> Handling Originals> Document Feed> FRR with Feed Belt)

  • Page 615: Original Transport

    ADF (B140 SERIES/B064 SERIES ONLY) 6.4.6 ORIGINAL TRANSPORT B140D912.WMF The pick-up roller [A] feeds the original to the feed belt [B] and separation roller [C]. Skew is corrected at the skew correction sensor [D] and entrance roller [E]. 6.4.7) When the skew correction sensor detects the leading edge of the original, the pre- scanning roller [F] switches on.

  • Page 616: Original Skew Correction

    ADF (B140 SERIES/B064 SERIES ONLY) 6.4.7 ORIGINAL SKEW CORRECTION B140D913.WMF [A]: Skew correction sensor [B]: Entrance roller [C]: Feed roller (Transport Roller 1) [D]: Interval sensor [E]: Pre-scanning roller [F]: Scanning roller After pick-up and separation, the skew correction sensor [A] detects the leading edge of the original and the entrance roller [B] is delayed for the prescribed number of pulses to buckle the original and correct skew.
  • Page 617 ADF (B140 SERIES/B064 SERIES ONLY) Here is a summary of the skew correction methods. Skew correction sensor/entrance roller B6, A5, HLT Larger Than A5 Duplex Scanning Simplex Scanning NOTE: Skew is always corrected with method for every job, regardless of the paper size and mode.

  • Page 618: Original Size Detection

    ADF (B140 SERIES/B064 SERIES ONLY) 6.4.8 ORIGINAL SIZE DETECTION [C] [D] B140D914.WMF [A]: Original width sensor 1 [B]: Original width sensor 2 [C]: Original width sensor 3 [D]: Original width sensor 4 [E]: B5 length sensor [F]: A4 length sensor...
  • Page 619 ADF (B140 SERIES/B064 SERIES ONLY) Original Size Detection Table Original Width Original Length Size (W x L) Sensors Sensors A3 SEF (297 x 420 mm) B4 SEF (257 x 364 mm) A4 SEF (210 x 297 mm) A4 LEF (297 x 210 mm)
  • Page 620 ADF (B140 SERIES/B064 SERIES ONLY) Changing the Default Selection with SP6016 and SP5126 Here is a list of paper sizes that can be set for the default to enable detection. The bold sizes are the default settings, and the italic sizes are the alternate settings.

  • Page 621: Adf Scanning

    ADF (B140 SERIES/B064 SERIES ONLY) 6.4.9 ADF SCANNING B140D915.WMF B140D916.WMF The ADF scans both sides of an original without inverting the original: • Front side: Scanned at the ADF exposure glass [A] by a xenon exposure lamp and CCD below the original •...

  • Page 622: Jam Detection

    ADF (B140 SERIES/B064 SERIES ONLY) 6.4.10 JAM DETECTION B140D917.WMF Four sensors, the skew correction sensor [A], interval sensor [B], registration sensor [C], and exit sensor [D] detect jams in the paper path. The conditions that trigger a jam detection are listed below.

  • Page 623: Scanning (B140 Series/B064 Series)

    SCANNING (B140 SERIES/B064 SERIES ONLY) Rev. 05/2005 6.5 SCANNING (B140 SERIES/B064 SERIES ONLY) 6.5.1 OVERVIEW B140D918.WMF 1. Exposure Glass 6. Exposure Glass (ADF) 2. Lamp Regulator 7. Original Width Sensor 3. Exposure Lamp (Xenon) 8. Original Length Sensors 1, 2 4.

  • Page 624: Scanner Drive

    SCANNING (B140 SERIES/B064 SERIES ONLY) 6.5.2 SCANNER DRIVE B140D919.WMF The scanner motor [A] (a dc stepper motor) drives the first scanner [B] and second scanner [C] through drive wires and pulleys. The scanner HP sensor [D] detects when the scanner is at home position. The machine measures distance from home position by counting scanner motor pulses.

  • Page 625: Sensors

    SCANNING (B140 SERIES/B064 SERIES ONLY) 6.5.3 ORIGINAL SIZE DETECTION Sensors B140D920.WMF Original length sensor [A] and Original width sensor [B] (reflective sensors) detect the width and length of the original on the exposure glass. The ADF functions as the platen. The DF position sensor [C] (attached to the ADF) detects whether the ADF is open or closed.

  • Page 626: Detection Timing

    SCANNING (B140 SERIES/B064 SERIES ONLY) The table below lists the sensor output for each paper size. If an original is on the exposure glass, you can check the sensor output by using SP4301 (APS Sensor Output Display). Original Size APS Length...

  • Page 627: Scanning Magnification

    SCANNING (B140 SERIES/B064 SERIES ONLY) 6.5.4 SCANNING MAGNIFICATION Book Mode Reduction and enlargement is done differently for main scan and sub scan: • Main scan: Handled by image processing in the IPU. • Sub scan: Handled by varying the speed of the scanner motor.

  • Page 628: Auto Image Density (Ads)

    SCANNING (B140 SERIES/B064 SERIES ONLY) 6.5.5 AUTO IMAGE DENSITY (ADS) Auto Image Density (ADS), also called original background correction, corrects for variation in background density down the page to prevent the background of an original from appearing in copies. This machine uses rear scale peak sampling (the area sampled, which must contain no data, is near the rear scale).

  • Page 629: Image Processing

    Engine control, Scanner control, SBU settings, LDB settings IPU: Shading correction, Image Processing, Main/Sub scan magnification, Video patch switching, Compression/ decompression, GAVD System control, software application control, image storage control, Controller: compression/decompression LDB: 4-beam laser exposure, digital-to-grayscale conversion, synchronization detection 6-31 B064 Series/B140 Series/G126...

  • Page 630: Image Processing Flow

    Density Control selected by Auto Select above ↓ Error diffusion, dithering, or binary picture Grayscale Processing processing Black-and-white digitization or dithering is selected by Auto Select above. ↓ Video Path ↔ Application (printer) ↓ LD Unit B064 Series/B140 Series/G126 6-32...

  • Page 631: Image Processing Modes

    Used to achieve an image smoother than Normal. Copy Normal Used to achieved best reproduction of “copies of copies” by smoothing the image. Sharp Used to emphasize lines and text stronger than Normal for better image quality. Custom Setting Stores SP command settings. 6-33 B064 Series/B140 Series/G126...

  • Page 632: Image Quality Sp Adjustments

    If the value is increased, the photo becomes sharper, but blurring could occur in the sub scan direction. If the value is decreased, blurring in the sub scan direction is less obvious but outlines become fuzzy. B064 Series/B140 Series/G126 6-34...
  • Page 633 Custom Setting: Generation Mode Image Quality Item Range Default SP No. Generation 25~55% SP4903-021 55.5~75% SP4903-022 0~10 5 Normal 75.5~160% SP4903-023 160.5~400% SP4903-024 See the remarks for ‘Custom Setting: Pale Mode Image Quality’ above. 6-35 B064 Series/B140 Series/G126...

  • Page 634: Custom Settings For Each Mode: Line Width Correction

    Quality Exposure: Thin Line – Text/Photo Mode). Normally, SP4904-022 is set to 0 (OFF). As the setting is increased (1~3) the line width correction effect becomes stronger, and lines become thinner. All settings of SP4903-086 will be affected by the same amount. B064 Series/B140 Series/G126 6-36...
  • Page 635 Quality Exposure: Thin Line – Generation Mode). Normally, SP4904-024 is set to 0 (OFF). As the setting is increased (1~3) the line width correction effect becomes stronger, and lines become thinner. All settings of SP4903-092 will be affected by the same amount. 6-37 B064 Series/B140 Series/G126...

  • Page 636: Custom Setting: Duplex Scanning Mode Original Image Quality Settings

    0: The adjustment will be applied only for duplex mode front side copies. 1: The adjustment will be applied for simplex mode, and for front side copies in duplex mode. B064 Series/B140 Series/G126 6-38...

  • Page 637: Settings Adjustable For Each Original Mode

    Pixels of density below the selected threshold level are eliminated. Setting this feature to zero switches it off. Increasing this setting increases the effect of background erase. 6-39 B064 Series/B140 Series/G126...

  • Page 638: Relation Between The Sp And Up Settings

    25% ~55% SP4903-005 55.5 ~ 75% SP4903-006 75.5 ~ 160% SP4903-007 160.5 ~ 400% SP4903-008 Photo Mode (Error Diffusion) Setting SP No. 25% ~55% SP4903-009 55.5 ~ 75% SP4903-010 75.5 ~ 160% SP4903-011 160.5 ~ 400% SP4903-012 B064 Series/B140 Series/G126 6-40...
  • Page 639 SP No. 25% ~55% SP4903-017 55.5 ~ 75% SP4903-018 75.5 ~ 160% SP4903-019 160.5 ~ 400% SP4903-020 Generation Copy Setting SP No. 25% ~55% SP4903-021 55.5 ~ 75% SP4903-022 75.5 ~ 160% SP4903-023 160.5 ~ 400% SP4903-024 6-41 B064 Series/B140 Series/G126...

  • Page 640: Image Processing Troubleshooting

    NOTE: If text fades, adjust SP4903 089~091 (Pale Mode – Pale Mode - Copy Select Thick Lines for Line Width Correction). Increase value of SP4903 017~020 NG (Background Out) Adjust SP4903 073 (Background Erase Mode) B140D925.WMF B064 Series/B140 Series/G126 6-42...

  • Page 641: Removing Vertical White Lines During Duplex Scanning

    Simplex Scan Mode Front Side And Duplex Scan Front Side Image Quality Different? Equal Quality Restored After Adjusting with SP4901 019? *1: Front Side Quality Adjustment *2: Rear Side Quality Adjustment *3: Simplex/Duplex Front Side Quality Adjustment B140D926.WMF 6-43 B064 Series/B140 Series/G126...

  • Page 642: Equalizing Duplex Scanned Image Quality Of Front/Back Sides

    If you change SP4901-019 to 1, the front side image quality adjustment (SP4901 010~014) will be applied to both duplex and simplex jobs. This mode is enabled for the Custom Setting only. SP4901-019 0: Enabled for Duplex Only (default setting) 1: Enabled for Simplex and Duplex Scanning B064 Series/B140 Series/G126 6-44...

  • Page 643: Laser Exposure

    Main line scanning by polygon mirror Fθ lens controls the beam position and focus in the main scan direction. Beam focus correction by WTL. Polygon Motor 42,756 rpm ⇒ NOTE: A new ceramic shaft increases the durability of the polygon motor. 6-45 B064 Series/B140 Series/G126...

  • Page 644: Optical Path

    Lens The optical path is a standard arrangement, starting at the LD unit and ending with the creation of the latent image on the OPC drum. ( Digital Processes> Printing> Laser Printing> Image Processing> Optical Components) B064 Series/B140 Series/G126 6-46...

  • Page 645: Four-Beam Exposure

    LD driver circuit board. Greyscale control: The greater the exposure time of the laser beam, the darker the pixel. The duration (width) of the pulse is adjusted with PWM (pulse width B140D929.WMF modulation) in 5 steps. 6-47 B064 Series/B140 Series/G126...

  • Page 646: Cooling Fan

    The air passing below [D] flows over the top of the fusing unit and is expelled by the fusing cooling fan. The polygonal mirror motor [E] normally remains on. It shuts down when the machine is powered off or enters the auto off mode or night mode. B064 Series/B140 Series/G126 6-48...

  • Page 647: Ld Safety Switches

    To ensure the safety of customers and customer engineers, two switches inside the cover prevent the laser beams from switching on accidentally. When the front cover is open, the 5V line connecting each LD driver on the LD control board is disconnected. 6-49 B064 Series/B140 Series/G126...

  • Page 648: Drum Unit

    The PTL removes the charge on the drum. This makes better paper separation. Also, with the PTL, pawl marks do not occur on the leading edges of copies. The PTL only operates when the machine prints on plain or translucent paper. ( 6.8.4) B064 Series/B140 Series/G126 6-50...

  • Page 649: Opc Drum

    A flywheel [B] on the drum drive shaft [C] reduces drum vibration. The other drive shaft [D] drives the cleaning unit. The drum drive shaft [C] drives the drum at 362 mm/s. B140D933.WMF 6-51 B064 Series/B140 Series/G126...

  • Page 650: Drum Charge

    With SP2602 (PTL Setting), you can adjust the distance from the leading edge where the PTL turns on to remove charge. There is an adjustment for the front side and one for the back side. For more, see section “5. Service Tables”. B064 Series/B140 Series/G126 6-52...

  • Page 651: Charge Corona Wire Cleaning

    The motor [B] switches on after the machine is switched on, but only after 5,000 or more copies have been made since the last wire cleaning. 6-53 B064 Series/B140 Series/G126...

  • Page 652: Drum Pick-Off Mechanism

    Weak spring pressure [A] keeps the pick-off pawls [B] against the surface of the drum. During copying, a shaft [C] turns a cam [D]. The cam moves the pick-off pawls from side to side to prevent drum wear at any fixed location. B064 Series/B140 Series/G126 6-54...

  • Page 653: Drum Cleaning

    At the end of every job, the drum reverses about 10 mm to remove toner that has collected at the edge of the counter blade. The drum motor drives the cleaning unit, as described in an earlier section. 6-55 B064 Series/B140 Series/G126...

  • Page 654: Drum Ventilation And Ozone Filter

    Exhaust fan Switches on after the main power switch is turned on, and remains on. However, to reduce noise and conserve energy, this fan turns slower when the drum motor is off. B064 Series/B140 Series/G126 6-56...

  • Page 655: Toner Recycling

    [G] to the waste toner transport coil [H]. The coil moves the toner towards the back of the machine, where it is deposited in the waste toner bottle. The toner separation unit and waste toner transport coil [H] are connected to the same drive shaft (driven by the development motor). 6-57 B064 Series/B140 Series/G126...

  • Page 656: Waste Toner Collection

    The toner collection bottle set switch [H] detects when a new toner collection bottle is installed. If installing a new bottle does not reset the machine, SC496 (Toner Collection Bottle Error) is logged. B064 Series/B140 Series/G126 6-58...

  • Page 657: Process Control

    Any SC codes that are generated during auto process control are logged in the memory and do not appear. The machine will continue to operate. B140 series: Steps 2, 4, and 5 are not done if SP3904 is set to 0 (default) or 1. 6-59 B064 Series/B140 Series/G126...

  • Page 658: Drum Potential Sensor Calibration

    The charge grid voltage Vg, development bias, and LD power are set as follows. • Development bias is set to the value stored in SP2201-001 • Grid voltage is set to the value stored in SP2001-001 • Laser power is set to a fixed value B064 Series/B140 Series/G126 6-60...

  • Page 659: Development Bias, Bias Grid, And Ld Adjustment

    • If it is not, -(Vd + 800)V is added to Vg, and the process starts again from step 1. 4. If Vd cannot be adjusted to this standard within 5 attempts, Vg is fixed to – 1,000V and SC312 (Potential Sensor Calibration Error 3) is logged. 6-61 B064 Series/B140 Series/G126...
  • Page 660 • The laser power cannot be changed by more than ± 60 units. 4. If Vh cannot be adjusted to this standard within 25 attempts, LD power is set to the most recent value and SC314 (Potential Sensor Calibration Error 4) is logged. B064 Series/B140 Series/G126 6-62...

  • Page 661: Id Sensor Calibration (Vsg)

    (when measuring Vsg), then the previous ID sensor value is used. If the ID sensor output is abnormal when measuring Vsp, SC350, 351, or 352 is issued, and Vref is not updated (the machine uses the previous value). 6-63 B064 Series/B140 Series/G126...

  • Page 662: Development And Toner Supply

    The toner concentration is monitored with the ID sensor and TD sensors. The toner auger, separator, developer agitator, and paddle roller mix and transport the developer and toner. The development power pack applies development bias to the development roller. B064 Series/B140 Series/G126 6-64...

  • Page 663: Toner Supply

    A toner recycling system separates waste toner from toner that can be re-used. Reusable toner is carried to the development unit, and waste toner is sent to the waste toner bottle. 6-65 B064 Series/B140 Series/G126...

  • Page 664: Development Unit

    DEVELOPMENT AND TONER SUPPLY 6.9.2 DEVELOPMENT UNIT B140D947.WMF [A]: Paddle roller [B]: Development roller [C]: Development roller sleeve [D]: Doctor blade [E]: OPC drum ( Photocopying Process> Development> Dual-component Development) B064 Series/B140 Series/G126 6-66...

  • Page 665: Developer/Toner Mixing (Agitation)

    DEVELOPMENT AND TONER SUPPLY 6.9.3 DEVELOPER/TONER MIXING (AGITATION) B140D948.WMF [A]: Development roller [B]: Doctor blade [C]: Backspill plate [D]: Agitator [E]: Mixing vanes [F]: Auger ( Photocopying Process> Development> Crossmixing) 6-67 B064 Series/B140 Series/G126...

  • Page 666: Development Bias

    Development power pack [A] applies –550V through terminal [B] to the shaft [C] of the development roller [D] Bias is also applied to the lower casing to prevent toner from being attracted back from the drum. B064 Series/B140 Series/G126 6-68...

  • Page 667: Toner Supply

    [C]. Toner is caught in the grooves in the toner supply roller. Then, as the grooves turn past the opening, the toner falls into the development unit. 6-69 B064 Series/B140 Series/G126...

  • Page 668: Development Unit Drive And Ventilation

    Two cooling fans [F] above the bypass tray draw in air to cool the development unit. Both fans switch on when the drum motor switches on, then both switch off 110 seconds after the drum motor switches off. B064 Series/B140 Series/G126 6-70...

  • Page 669: Toner End Sensor

    The top of the shutter [A] has a semi-circular opening [B]. Normally, toner from the toner bottle [C] flows through this opening into the hopper below. However, pulling out the shutter cover [D] closes the cover automatically to prevent toner spill from the hopper. 6-71 B064 Series/B140 Series/G126...

  • Page 670: Toner Bottle Supply And Ventilation

    The toner supply motor [A] (a dc motor) and gears [B] rotate the toner bottle [C]. The toner cooling fan [D] (below the operation panel) ventilates the area around the bottle. This fan always switches off and on with the polygonal mirror motor. B064 Series/B140 Series/G126 6-72...

  • Page 671: Toner Supply Control

    GAIN x Image Pixel Count x 0.7 mg/cm + 16 ms 850 mg/s B140D958.WMF But if GAIN is 0, the ‘+16 ms’ part of the equation is not used, and the time interval that the clutch is turned on becomes zero. 6-73 B064 Series/B140 Series/G126...

  • Page 672: Pixel Count Toner Supply Mode

    0 and 255 (0 = blank page, 255= black page). The toner supply clutch on time is calculated using the same formula, but the GAIN value is fixed at 0.7. B064 Series/B140 Series/G126 6-74...

  • Page 673: Td Sensor Initialization

    • Charge corona grid voltage: Set to –800V, the default setting for SP2001-002 (ID Sensor Pattern: Adj. to Applied Voltage). • LD power: 185 µW (target drum potential –130V) • Development bias: -360V, default for SP2201 002 (ID Sensor Pattern: Adj. to Applied Voltage). 6-75 B064 Series/B140 Series/G126...

  • Page 674: Toner Supply Without Id Sensor And Td Sensors

    SC354 is issued. Toner supply during copying will then be controlled using the TD sensor only, until the machine is repaired. Abnormal output detected when updating Vref: SC350, 351, or 352 is issued, and Vref is not updated (the machine uses the current value). B064 Series/B140 Series/G126 6-76...

  • Page 675: Toner End Detection

    Vt becomes less than or equal to Vref. • If the toner end sensor output remains on even after seven attempts of the above procedure, the components switch off and the machine remains in the “Toner End” status. 6-77 B064 Series/B140 Series/G126...

  • Page 676: Image Transfer And Paper Separation

    A cleaning blade and a cleaning roller clean the surface of the transfer belt. Easy access to the transfer belt from behind the front door allows quick removal of paper jams. A heater near the transfer belt unit ensures that the area around the belt is always dry. B064 Series/B140 Series/G126 6-78...

  • Page 677: Transfer Belt Lift

    • Allowing toner to transfer to the belt when making sensor patterns would increase the load on the transfer roller cleaning blade. • The transfer belt would cause the drum to wear, if it were allowed to remain in contact with the drum. 6-79 B064 Series/B140 Series/G126...

  • Page 678: Timing

    The transfer belt stays away from the OPC drum until 500 ms after the drum motor starts. Then the transfer belt lift solenoid switches on to lift the belt. At the end of the job, the solenoid switches off, and the transfer belt unit lowers away from the drum. B064 Series/B140 Series/G126 6-80...

  • Page 679: Transfer Belt Charge

    • Transfer Roller: Max. +7.0 kV through terminal [B] to the transfer roller [C]. • Cleaning Roller: About +1.0 kV max. through terminal [D] to the cleaning roller [E]. Drive rollers [F, G] are grounded so that the cleaning unit can clean the belt easily. 6-81 B064 Series/B140 Series/G126...

  • Page 680: Transfer Current Settings

    3) At the following times, the transfer roller output changes to 2.6 kV, and the cleaning roller output is fixed at 1.0 kV: • When the job ends • Whenever the drum motor is turning, except during copying and during process control B064 Series/B140 Series/G126 6-82...

  • Page 681: Transfer Current Circuit

    • Adjusts its output (It) to keep the current I constant, regardless of changes in temperature or humidity which can affect the surface resistance of the paper. A varistor [E] keeps the voltage at the cleaning roller constant [F]. 6-83 B064 Series/B140 Series/G126...

  • Page 682: Transfer Belt Drive And Paper Transport

    The tapered parts [D] at both ends of the roller [E] help keep the transfer belt [F] in the center, so that it does not run off the rollers. B140D966.WMF B064 Series/B140 Series/G126 6-84...

  • Page 683: Transfer Belt Cleaning

    The cleaning blade [C] scrapes toner off the cleaning roller and drops it onto the agitator plate [D]. The plate [D] moves the toner into the collection coil [E]. The coil takes the toner to the toner collection bottle. 6-85 B064 Series/B140 Series/G126...

  • Page 684: Anti-Condensation Heater

    The anti-condensation heater [A] is directly below the transfer belt drive roller. This anti-condensation heater turns on automatically at the following times: • When the main power switch is turned off • When the machine enters auto off mode B064 Series/B140 Series/G126 6-86...

  • Page 685: Paper Feed

    8. Upper Relay Roller 16. Separation Roller NOTE: Items (12)~(16) comprise the standard FRR feed system, which is used for Trays 1, 2, and 3. This machine uses motor on/off time (not clutches) to control paper feed. 6-87 B064 Series/B140 Series/G126...

  • Page 686: Tray Capacities

    1 by-pass tray, and 1 duplex tray. • There is a mylar strip over the entire length of the registration roller. Jam Removal Pulling out a paper tray releases the pressure on the rollers, making it easy to remove paper jams. B064 Series/B140 Series/G126 6-88...

  • Page 687: Drive

    The relay sensor [G], at the top of the vertical transport path, triggers the start of image exposure on the OPC drum, and detects jams in the paper path. The transport guide plate [H] swings against the side of the machine and locks in place. 6-89 B064 Series/B140 Series/G126...

  • Page 688: Tray And Paper Lift Mechanism – Tray 2,3

    Shaft [D] Lift arm [E] (under the bottom plate). The universal trays (Tray 2, Tray 3) are not provided with near end sensors. The pulse count of the tray lift motor is used to signal near end. B064 Series/B140 Series/G126 6-90...

  • Page 689: Lift Sensor

    Then the lift motor turns on again until the lift sensor is activated again. When the tray is drawn out of the feed unit: gear [F] disengages pin [G] on shaft [H], then the tray bottom plate [I] drops by its own weight. 6-91 B064 Series/B140 Series/G126...

  • Page 690: Paper Feed And Separation Mechanism

    The separation roller [D] is free to rotate in the direction shown by the arrow, because the separation roller solenoid is off. When the feed motor reverses: Feed roller [A] No rotation Separation roller [D] Free to rotate Grip roller [B] Rotates B064 Series/B140 Series/G126 6-92...

  • Page 691: Paper Feed And Separation

    When the feed motor rotates forward: Feed roller → Rotates Separation roller → Rotates in accordance with the FRR principle  Handling Paper> Paper Feed Methods> Forward and Reverse Roller (FRR) Grip roller → Rotates 6-93 B064 Series/B140 Series/G126...

  • Page 692: Separation Roller Release Mechanism

    [D] on the feed roller shaft rotates down, strikes a stopper, and drives the feed roller forward slightly to separate it from the reverse roller below. The rollers are composed of rubber and may stick occasionally. This mechanism prevents excessive wear on the rollers. B064 Series/B140 Series/G126 6-94...

  • Page 693: Paper Near-End And Paper End – Trays 2 And 3

    The machine detects paper near end by counting the number of pulses the motor makes when lifting the bottom plate. The paper end sensor [A] receives light reflected from the paper below [B] until the last sheet has been fed. Then, paper end is detected. 6-95 B064 Series/B140 Series/G126...

  • Page 694: Paper Size Detection

    If the switch is set to the asterisk (*), a range of paper sizes (illustrated below) can be selected, but the size must be entered with a UP mode. Special Size Setting Range 210 ~ 432 mm (8.3~17") 148 ~ 297 mm (5.8~11.7") Direction of Feed B140D981.WMF B064 Series/B140 Series/G126 6-96...

  • Page 695: Anti-Condensation Heaters

    This anti-condensation heater turns on automatically at the following times: • When the main power switch is turned off • When the machine enters auto off mode 6-97 B064 Series/B140 Series/G126...

  • Page 696: Tandem Tray – Tray 1

    Normally, both the right and the left trays are joined together. However, during copying, if there is no paper in the left tray, the left tray can be pulled out to load paper. During that time, the right tray stays in the machine and paper feed continues. B064 Series/B140 Series/G126 6-98...

  • Page 697: Connecting The Left And Right Sides Of The Tray

    • The left tray can now be pulled out to load paper, even while paper is being fed into the machine from the right tray. When the tandem tray is drawn out fully: • Projection [D] pushes up lock lever [A] so that both trays separate. This makes paper loading easier. 6-99 B064 Series/B140 Series/G126...

  • Page 698: Paper Lift/Remaining Paper Detection

    The tray goes up until both of the following occur: • The paper pushes up the pick-up roller and the lift sensor is activated • The paper end sensor at the top of the tray is deactivated. B064 Series/B140 Series/G126 6-100...
  • Page 699 When removing the tray manually, if paper is still present, the tray lowers under its own weight as follows: • Coupling [G] separates from pin [H] Tray bottom plate [I] moves down. • Damper [J] lets the tray bottom plate drop slowly. 6-101 B064 Series/B140 Series/G126...

  • Page 700: Fence Drive

    After the stack has been moved into the right tray: The side fence solenoids turn off to close the side fences, until the side fence close sensors [D] activate. Then, the LCD prompts the user to set some paper in the left side of the tandem tray. B064 Series/B140 Series/G126 6-102...

  • Page 701: Rear Fence Drive

    [B] turns clockwise until rear fence HP sensor [E] detects the actuator. While the rear fence is moving, the left tray lock solenoid [F] turns on and the lock lever [G] locks the left tray. 6-103 B064 Series/B140 Series/G126...

  • Page 702: Tray Side-To-Side Positioning

    When the feed tray is set in the paper feed unit, the side-to-side positioning plate [A] presses the feed tray against the stopper [B]. By moving the positioning plate, the tray position can be changed to adjust the side-to-side registration. B064 Series/B140 Series/G126 6-104...

  • Page 703: Tray Positioning Mechanism – Trays 1 To 3

    6.11.9 TRAY POSITIONING MECHANISM – TRAYS 1 TO 3 B140D994.WMF When the tray is placed in the paper feed unit, the lock lever [A] drops behind the lock plate [B] on the support bracket to lock the tray in the proper position. 6-105 B064 Series/B140 Series/G126...

  • Page 704: By-Pass Tray

    ( Handling Paper> Paper Feed Methods> Forward and Reverse Roller (FRR) or By-pass Feed Tray) NOTE: The direction of feed in the by-pass tray is opposite from that of the other paper trays, so their parts (with the exception of the separation roller) are not interchangeable. B064 Series/B140 Series/G126 6-106...

  • Page 705: By-Pass Tray Paper End Detection

    PAPER FEED By-pass Tray Paper End Detection B140D997.WMF When the paper runs out, the paper end feeler [A] drops through the cutout in the by-pass paper end sensor [B]. 6-107 B064 Series/B140 Series/G126...

  • Page 706: By-Pass Paper Size Detection

    Refer to Replacement and Adjustment> Paper Feed> By-pass Paper Size Detector. SP1905 (Thick Paper – Bypass Tray): Use this to adjust the by-pass feed clutch operation if thick paper often jams at the registration roller. See “5. Service Tables” for details. B064 Series/B140 Series/G126 6-108...

  • Page 707: Paper Registration

    The grip rollers [G] feed paper from the trays into the vertical transport path to the registration rollers. The upper relay roller [H] feeds all paper exiting the vertical transport path. It also feeds paper from the duplex unit and LCT. The by-pass tray feeds paper directly to the registration rollers. 6-109 B064 Series/B140 Series/G126...

  • Page 708: Paper Registration Drive

    Mylar [E] touches the upper surface of roller [C]. This mylar removes dust from the paper while it passes the registration rollers. NOTE: Use SP1003 (Registration Buckle Adjustment) to adjust the registration motor timing for each paper feed station or the duplex tray. For details see “5. Service Tables”. B064 Series/B140 Series/G126 6-110...

  • Page 709: Jam Removal At Paper Registration

    The user must remove jammed paper in the feed path, the sheet in the duplex tray, and manually close the guide plate. To prevent the guide plate from being left open, if the guide plate position sensor is activated, copying is disabled and a caution is displayed on the LCD panel. 6-111 B064 Series/B140 Series/G126...

  • Page 710: B064 Series And G126

    Non-contact thermistor (B064 Series only) Non-contact thermostats (B064 Series x2, B140 Series x3). Contact thermistors (B064 Series x1 end, B0140 Series x 2, end and center) B064 Series x2, B140 Series x3 The fusing unit is a hot roller/pressure roller system.

  • Page 711: B140 Series

    The fusing exit sensor detects concertina jams at the fusing unit exit. This sensor is required because the user may not see this type of jam in the machine when removing a jam at the exit. The fusing unit and exit unit can be separated, making it easier to service. 6-113 B064 Series/B140 Series/G126...

  • Page 712: Fusing Mechanism

    IMAGE FUSING AND PAPER EXIT Rev. 05/2005 6.12.2 FUSING MECHANISM B064 Series and G126 B140D9A4.WMF The hot roller [A] and pressure roller [B] fuse the toner to the paper. The hot roller, constructed of soft silicone rubber, is about 0.3 mm thick and coated with a thin coat of Teflon (30 µ).

  • Page 713: B140 Series

    Another thermistor [F] touches the end of the hot roller. Thermistors Center (contact) thermistor Temperature control End (contact) thermistor Temperature control Thermostats Center (non-contact) thermostats Overheating protection If the thermostats trigger an alert, the thermostats must be replaced. 6-115 B064 Series/B140 Series/G126...

  • Page 714: Pressure Roller

    IMAGE FUSING AND PAPER EXIT Rev. 05/2005 6.12.3 PRESSURE ROLLER B064 Series and G126 B140D9A5.WMF Heavy springs [A], attached to pressure arms [B] below both ends of the pressure roller [C], keep the roller pressed against the hot roller [D] above.

  • Page 715: B140 Series

    • When the cams are in the 'down' position again, and the actuator goes out of the gap, the sensor turns the motor off. At paper jam or SC error: • The pressure roller is again pulled away from the hot roller. 6-117 B064 Series/B140 Series/G126...

  • Page 716: Hot Roller Cleaning

    The cleaning web is saturated with silicone oil. Inside the web cleaning unit, the web take-up roller [A] pulls the web from the web supply roller [B] past the cleaning roller [C]. The cleaning roller is pressed against the hot roller. B064 Series/B140 Series/G126 6-118...

  • Page 717: Web Drive

    When all of the web has been used (after about another 30k copies), the actuator rotates, its feeler actuates the web end sensor, and SC550 (Fusing Unit Web End) is logged. After replacing the web with a new one, reset SP1902-001 to 0 to release SC550. 6-119 B064 Series/B140 Series/G126...

  • Page 718: Fusing Unit Entrance Guide

    NOTE: 1) Before shipping, the screws are set in the outer holes. 2) If the customer is experiencing problems with paper sizes larger than A4, then use the inner holes. B064 Series/B140 Series/G126 6-120...

  • Page 719: Fusing Unit Drive

    Inserting the fusing unit engages the coupling [C]. The pressure roller [D] is driven by friction between the pressure roller and the hot roller [E]. The fusing unit exit rollers [F] are driven through some gears. 6-121 B064 Series/B140 Series/G126...

  • Page 720: Cpm Down Mode

    At normal room temperature, if the center thermistor detects that the hot roller temperature is less than 148°C, CPM down automatically decreases speed to 80% (60 to 48 cpm). The speed goes back to 100% when the fusing temperature gets to 151°C (148°C +3°C). B064 Series/B140 Series/G126 6-122...

  • Page 721: Fusing Temperature Control

    200°C (392°F) SP1105: See the SP table for details. B064 only: As shown in the illustration, at power on when the temperature is less than 100°C, there is an interval of 70 s during which the hot roller rotates before printing starts (this is called ‘fusing idling’).
  • Page 722 Fusing lamp overheat error 1 (software) SC544 Fusing lamp overheat error 1 (hardware) SC545 Fusing lamp overheat error 2 NOTE: To release these machine after one of these SC codes is issued, just enter the SP mode. B064 Series/B140 Series/G126 6-124...

  • Page 723: Exit

    Fusing/exit motor [A] → timing belt [B] → exit roller [C] via gears and timing belts. The de-curler rollers [D] remove curl from the paper before it exits. This improves feed through the duplex unit and finishers. 6-125 B064 Series/B140 Series/G126...

  • Page 724: Exit Junction Gate

    • If the solenoid is on: The gate opens, and paper [C] goes straight through [D] to the output tray (for face-up delivery) or the finisher. • If the solenoid is off: The gate remains closed and forces the paper down [E] to the duplex unit. B064 Series/B140 Series/G126 6-126...

  • Page 725: Duplex Unit

    NOTE: When the duplex unit is removed, the trailing edge guide plate (6) drops to the horizontal position to make it easier to remove. 6-127 B064 Series/B140 Series/G126...

  • Page 726: Duplex Drive

    • Stops transport rollers 1, 2 [E] when there are two sheets in the duplex paper path (when interleaving is used) → Allows the sheet in front to be fed out of the duplex unit by motor [G] and rollers [H]. • Controlled by the duplex inverter sensor [J] B064 Series/B140 Series/G126 6-128...

  • Page 727: Inverter Operation

    • After this, the jogger fences move back to the previous position (12 mm away from the paper) • A spring pushes the gate back up again after the paper has gone (there is no solenoid). 6-129 B064 Series/B140 Series/G126...

  • Page 728: Inverter Feed-Out

    • Roller [C] always turns counter-clockwise, and feeds the paper [D] backwards to roller [E]. When the leading edge of the paper, now caught by roller [E], passes sensor [F], solenoid [A] switches off and roller [B] returns to its home position. B064 Series/B140 Series/G126 6-130...

  • Page 729: Duplex Tray Feed

    For details of how the transport rollers [C, D], duplex transport clutch [E (not shown here)], and duplex inverter sensor [F] control duplex feed, see 6.13.2. Duplex transport sensors 1, 2, 3 [G] detect jams in the paper path. 6-131 B064 Series/B140 Series/G126...

  • Page 730: Duplex Interleave Feed

    1) 1st sheet, front page printed (pg. 1) 2) 2nd sheet, front page printed (pg. 3) 3) 3rd sheet, front page printed (pg. 5) B140D9C3.WMF 2. 1st, 2nd, 3rd sheet fed to duplex tray and inverter table. 3. 4th sheet feeds. B140D9C4.WMF B064 Series/B140 Series/G126 6-132...
  • Page 731 12. 3rd sheet, back page printed (pg. 6) 13. 6th sheet, front page printed (pg. 14. 4th sheet, back page, (pg. 8), 7th sheet front page (pg. 13) copied in order, the process above repeats. B140D9C7.WMF 6-133 B064 Series/B140 Series/G126...

  • Page 732: Energy Saver Modes

    • Panel off timer • Energy saver timer • Auto off timer • Auto off disabling The way that the machine operates depends on the combination of installed equipment (copier only, or whether a printer/scanner is installed). B064 Series/B140 Series/G126 6-134...

  • Page 733: Energy Saver Mode

    • An original is placed in the ADF • The ADF is lifted • A sheet of paper is placed in the by-pass feed table Operation Energy Saver Approx. Fusing Temp. System +5V Switch Recovery Time 182 °C 6-135 B064 Series/B140 Series/G126...

  • Page 734: Low Power Mode

    Return to stand-by mode The machine returns to standby mode in the same way as from the energy saver mode. Operation Energy Saver Approx. Fusing Temp. System +5V Switch Recovery Time 165 °C 30 s B064 Series/B140 Series/G126 6-136...

  • Page 735: Auto Off Mode

    (Fusing lamp off) supplied to the BICU. Disabling auto off mode If the user wishes to disable auto off mode, use the following user tool: User Tools – System Settings – AOF (change the setting to “OFF”). 6-137 B064 Series/B140 Series/G126...

  • Page 736: Night Mode

    45 s. Energy Operation System Mode Saver Fusing Temp. Note Switch Night stand- Room Temp. by mode (Fusing lamp off) Room Temp. Only +5VE is supplied to Night mode (Fusing lamp off) the printer controller. B064 Series/B140 Series/G126 6-138...
  • Page 737 SPECIFICATIONS...

  • Page 739: General Specifications

    SPECIFICATIONS Rev. 05/2005 SPECIFICATIONS 1. GENERAL SPECIFICATIONS 1.1 COPIER (B140 SERIES/B064 SERIES) PRINTER (G126) Configuration Console Original Sheet/Book/Objects Original Size Max. A3/11" x 17" Min. B5 SEF/5.5" x 8.5" (using ADF) Original Alignment Rear left corner Copy Paper Size Paper tray, Duplex A3/11"...

  • Page 740: Adf (B140 Series/B064 Series)

    10,000 A4/8 " x 11" pages for document server Toner Replenishment Cartridge exchange (1100 g) Total Counter Electric Counter 1.2 ADF (B140 SERIES/B064 SERIES) Original Size A3/11" x 17" – B6/5.5" x 8.5" Original Weight 1-sided original 40 ~ 128 g/m (11 ~ 34 lb.)

  • Page 741: Power Consumption

    Approx. 0.32 kW Copying Approx. 1.55 kW Approx. 1.65 kW Maximum Less than 1.60 kW Less than 1.70 kW B064/B065 Copier (220V to 240V Model) Mainframe Only Full System Warm-up Approx. 1.25 kW Approx. 1.26 kW Stand-by Approx. 0.27 kW Approx.
  • Page 742 SPECIFICATIONS Noise Emission: Sound Power Level B064 (60 CPM) B065 (75 CMP) Mainframe Only Standby Less than 48 dB (A) Less than 48 dB (A) Copying Less than 71 dB (A) Less than 71 dB (A) Complete System Standby Less than 49 dB (A)

  • Page 743: Machine Configuration

    Inside Finisher No. 6 ○ ○ Jogger Unit B513 Inside Finisher No. 6 ○ ○ ○ Copy Connector Kit B525 Inside mainframe ○ B328 Inside mainframe ○ File Format Converter B519 ○ Inside mainframe B609 Inside mainframe ○ B064 Series/B140 Series/G126...

  • Page 744: Optional Equipment

    Dimensions (W x D x H) 314 x 458 x 659 mm (12.4" x 18.1" x 25.9") Weight 20.0 kg (44 lb.) : In platen mode, APS (Auto Paper Select) with the original length and original width sensors are not used. B064 Series/B140 Series/G126...

  • Page 745: Sheet Finisher With Saddle-Stitch And 50-Sheet Stapler (B468)

    (Max: 50 docs, Max sheets: 30 sheets or less) Proof Tray Tray Capacity 250 sheets (A4, 8 " x 11" or smaller) 50 sheets (B4, 8 " x 14" or larger) Paper Weight 52 g/m ~ 216 g/m (14 ~ 58 lb) B064 Series/B140 Series/G126...

  • Page 746: Staple Specifications

    " x 11" SEF 15 docs. 6 ~ 10 sheets 10 docs. 11 ~ 15 sheets 30 docs. 2 ~ 5 sheets A3, B4, 11" x 17" 20 docs. 6 ~ 10 sheets 10 docs. 11 ~ 15 sheets B064 Series/B140 Series/G126...

  • Page 747: Sheet Finisher With 50-Sheet Stapler (B469)

    A3 ~ B5, 11" x 17" ~ 8 " x 11" Paper Weight 64 g/m ~ 90 g/m (17 ~ 24 lb) Stapling Position Front (1), Back (1), Back (1: diagonal), Duplex Binding Stapling Capacity 5,000 staples/Cartridge B064 Series/B140 Series/G126...

  • Page 748: Sheet Finisher With Saddle-Stitch And 50-Sheet Stapler (B674)

    A3 and A4 LEF, B4 and B5 LEF, 11" x 17" and 8 " x 11" LEF (Max: 16 docs, Max sheets: 30 sheets or less) Note: Z-folded paper cannot be output to the upper tray. B064 Series/B140 Series/G126 7-10...

  • Page 749: Lower Tray

    " x 14" or larger) (One Z-folded sheet is counted as 10 unfolded sheets.) Paper Weight No Z- folded 52 g/m ~ 163 g/m (14 ~ 43 lb) Z-folded 64 g/m ~ 80 g/m (17 ~ 20 lb) 7-11 B064 Series/B140 Series/G126...

  • Page 750: Saddle-Stitch Staple Specifications

    " x 11" SEF 15 docs. 6 ~ 10 sheets 10 docs. 11 ~ 15 sheets 30 docs. 2 ~ 5 sheets A3, B4, 11" x 17" 20 docs. 6 ~ 10 sheets 10 docs. 11 ~ 15 sheets B064 Series/B140 Series/G126 7-12...

  • Page 751: Punch Unit (B377)

    Dimensions (W x D x H) 700 x 620 x 960 mm (27.6" x 24.4" x 37.8") Weight Approx. 65 kg (143 lb.) (with punch unit) Power Consumption 72 W (3 A/24 V) Power Supply DC 24 V 7-13 B064 Series/B140 Series/G126...

  • Page 752: Cover Interposer Tray (B470)

    24 V ±10%, 5 V ±5% (from main machine) Power Consumption Less than 48 W Dimensions (W x D x H) 500 x 620 x 200 mm (19.7" x 24.4" x 7.9") Weight 12 kg (26.4 lb.) B064 Series/B140 Series/G126 7-14...

  • Page 753: Sheet Finisher (B478/B706)

    Size (W x D x H) 800 x 730 x 980 mm (31.5" x 28.7" x 38.6”) Weight Less than 65 kg (143 lb.) Compatible Machines B478: B064/B065, B070 (90 cpm), B071 (105 cpm) B706: B070 (90 cpm), B071 (105 cpm) 7-15 B064 Series/B140 Series/G126...
  • Page 754 The DIP switches of these punch units do not need to be changed at installation, or adjusted for operation. DIP SW Settings Punch Unit Unit No. 2/3-Hole (NA) B531-17 2/4-Hole ( EUR/A) B531-27 0: OFF 1: ON B064 Series/B140 Series/G126 7-16...
  • Page 755 DIP SW Settings Punch Unit Unit No. 2-Hole ( EUR/A) A812-40/A812-67 3-Hole (NA) A812-57 4-Hole ( EUR/A) A812-30 4-Hole (North Europe) A812-31 2-Hole (NA) A812-32 0: OFF 1: ON 7-17 B064 Series/B140 Series/G126...

  • Page 756: Lg/B4 Kit (B474)

    (W x D x H) (7" x 24.5" x 37.8") Weight 50 kg (110 lb.) Power Consumption 100 W max. Power Supply North America 120 V, 60 Hz Europe/Asia 220-240 V, 50/60 Hz Compatible Finishers B674 B064 Series/B140 Series/G126 7-18...
  • Page 757 B473 LARGE CAPACITY TRAY...
  • Page 759 LARGE CAPACITY TRAY B473 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT ..........1 1.1 EXTERNAL COVERS .................. 1 1.2 PICK-UP/FEED/SEPARATION ROLLERS........... 2 1.3 PICK-UP SOLENOID ................... 3 1.4 PAPER END SENSOR, UPPER COVER SWITCHES......... 4 1.5 TRAY MOTOR....................5 1.6 PAPER STACK SENSOR ................5 1.7 PAPER SIZE ADJUSTMENT ...............

  • Page 761: Replacement And Adjustment

    EXTERNAL COVERS 1. REPLACEMENT AND ADJUSTMENT 1.1 EXTERNAL COVERS B473R001.WMF [A]: Transport cover [B]: Transport cover hinge ( x 1) [C]: Rear cover ( x 4) [D]: Top cover ( x 1) [E]: Right cover ( x 2) [F]: Front cover ( x 3) B473...

  • Page 762: Pick-Up/Feed/Separation Rollers

    PICK-UP/FEED/SEPARATION ROLLERS 1.2 PICK-UP/FEED/SEPARATION ROLLERS B473R002.WMF B473R003.WMF [A]: Open the transport cover [B]: Bracket cover ( x 2) [C]: Pick-up roller ( x 1) [D]: Feed roller ( x 1) [E]: Separation roller ( x 1) B473...

  • Page 763: Pick-Up Solenoid

    PICK-UP SOLENOID 1.3 PICK-UP SOLENOID B473R004.WMF Rear cover ( x 4) Open the transport cover ( 1.2) Bracket cover ( 1.2) [A]: Pick-up solenoid ( x 2,  x 1) B473...

  • Page 764: Paper End Sensor, Upper Cover Switches

    PAPER END SENSOR, UPPER COVER SWITCHES 1.4 PAPER END SENSOR, UPPER COVER SWITCHES B473R005.WMF B473R006.WMF Open the top cover. Right cover ( 1.1) [A]: Paper end sensor ( x 1) [B]: Upper cover switches 1, 2 ( x 2) B473...

  • Page 765: Tray Motor

    TRAY MOTOR 1.5 TRAY MOTOR B473R007.WMF Rear cover ( 1.1) [A]: Tray motor ( x 2,  x 1) 1.6 PAPER STACK SENSOR B473R008.WMF Disconnect the LCT from the machine [A]: Sensor cover ( x 1) [B]: Paper stack sensor ( x 1) B473...

  • Page 766: Paper Size Adjustment

    After changing the side fences to accept another paper size, you must execute SP5959 005 (Paper Type – Tray 4) and select the paper size of the side fence positions. For details, see SP5959 in section “5. Service Tables” of the B064/B065 manual.

  • Page 767: Details

    OVERVIEW 2. DETAILS 2.1 OVERVIEW 2.1.1 LCT MAIN COMPONENTS B473D001.WMF 1. Separation Roller 10. Paper Height Sensor 2 2. Transport Roller 11. Paper Tray 3. Feed Sensor 12. Paper Height Sensor 3 4. Feed Roller 13. Paper Tray Motor 5. Lift Sensor 14.
  • Page 768 OVERVIEW Pick-up, Separation, Feed. Non-contact, maintenance free FRR sysem. ( Handling Paper> Paper Feed Methods> Forward and Reverse Roller (FRR)) Tray Lift. Tray lift motor and timing belt raise and lower the paper tray. Paper Size Detection. The side fences cannot be adjusted by customers. The paper size must be entered with SP5959 005.

  • Page 769: Lct Drive Layout

    OVERVIEW 2.1.2 LCT DRIVE LAYOUT B473D003.WMF 1. Pick-up Roller 2. Separation Roller 3. Transport Rollers 4. Feed Roller 5. Feed Motor 6. Tray Motor 7. Tray Lift Shaft 8. Tray Drive Belt B473...

  • Page 770: Paper Feed And Separation

    PAPER FEED AND SEPARATION 2.2 PAPER FEED AND SEPARATION A standard FRR system is used. It consists of the pick-up, feed, and separation rollers. 2.2.1 STARTING PAPER FEED B473D004.WMF The feed motor [A] drives the transport rollers [B]. The separation roller [C], which is free to rotate in the direction indicated by the arrow, remains at rest.

  • Page 771: Feed And Separation

    PAPER FEED AND SEPARATION 2.2.2 FEED AND SEPARATION B473D005.WMF The feed motor [A] switches on, then the pick-up solenoid [B] switches on and transfers drive to the paper feed roller [C] and pick-up roller [D]. The rotating pick-up roller lowers and feeds the first sheet when it contacts the top of the stack.

  • Page 772: Paper Lift

    PAPER LIFT 2.3 PAPER LIFT B473D006.WMF B473D158.WMF Tray motor [A] → Gear [B] → Shaft [C] → Tray belts [D] raise and lower the paper tray [E]. After paper is set in the LCT and the upper cover is closed, if the paper height sensor [F] is not activated, the tray motor lowers the tray and stops.
  • Page 773 PAPER LIFT B473D108.WMF Pressing the tray down button [A] reverses the rotation of the tray motor [B] and lowers the tray [C]. The tray lowers until the stack sensor [D] detects the top of the stack and stops the tray motor. •...

  • Page 774: Paper Height Detection

    PAPER HEIGHT DETECTION 2.4 PAPER HEIGHT DETECTION B473D006.WMF As paper is consumed from the top of the stack [A], the paper tray rises and the actuator [B] attached to the tray passes through paper height sensor 3 [C], paper height sensor 2 [D], and paper height sensor 1 [E] until the actuator reaches the paper near end sensor [F].

  • Page 775: Paper End Detection

    PAPER END DETECTION 2.5 PAPER END DETECTION B473D111.WMF The paper end sensor [A] monitors the light reflected by each sheet on top of the stack. When the last sheet feeds, the cutout [B] is exposed, and the paper end sensor receives no reflected light from below because there is no paper and this signals paper end.
  • Page 777 B475 A3/DLT TRAY KIT...
  • Page 779 A3/DLT TRAY KIT B475 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT ..........1 1.1 BOTTOM PLATE LIFT WIRE REPLACEMENT ........... 1 1.1.1 REMOVING THE LIFT WIRE .............. 1 1.1.2 INSTALLING THE LIFT WIRE............. 2 2. DETAILS...................3 B475...

  • Page 781: Replacement And Adjustment

    BOTTOM PLATE LIFT WIRE REPLACEMENT 1. REPLACEMENT AND ADJUSTMENT 1.1 BOTTOM PLATE LIFT WIRE REPLACEMENT 1.1.1 REMOVING THE LIFT WIRE NOTE: The procedures for front and rear wire removal are the same. Front B475R101.WMF Remove the A3/DLT tray from the machine. Inner cover (...

  • Page 782: Installing The Lift Wire

    BOTTOM PLATE LIFT WIRE REPLACEMENT 1.1.2 INSTALLING THE LIFT WIRE B475R061.WMF 1. Put the positioning pin [A] in hole [B] 2. Fit the projection [C] into slot [D]. 3. Attach the wire as shown [E]. NOTE: Make sure that the wires are not crossed. B475...

  • Page 783: Details

    BOTTOM PLATE LIFT WIRE REPLACEMENT 2. DETAILS B475D101.WMF With this option installed, only one stack of paper can be loaded. Lift motor [A] → Shaft and pulleys [B] → Tray wires [C] → Tray bottom plate [D]. An array of four paper height sensors [E] provide paper supply detection. As each sensor is actuated, a message (percent of paper remaining) alerts the user about the remaining amount of paper.
  • Page 785 B468/B469/B674 3000-SHEET FINISHER...
  • Page 787 3000-SHEET FINISHER B468/B469/B674 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT ........... 1 1.1 EXTERNAL COVERS................... 1 1.2 POSITIONING ROLLER................2 1.3 INNER COVER..................... 2 1.4 BRUSH ROLLER..................3 1.5 LOWER TRAY PAPER HEIGHT SENSORS 1, 2......... 4 1.6 PROOF TRAY EXIT AND FULL SENSORS..........5 1.7 EXIT SENSOR .....................
  • Page 788 Rotational Stapler Movement..............38 2.8.3 FEED OUT..................39 2.9 STAPLING Z-FOLDED PAPER (B674 ONLY) ........... 40 2.10 BOOKLET FINISHING................41 2.10.1 OVERVIEW ..................41 2.10.2 BOOKLET STAPLING AND FOLDING..........41 2.10.3 INITIAL FOLDING................41 2.10.4 FINAL FOLDING AND FEED-OUT..........43 B468/B469/B674...
  • Page 789 What This Manual Contains This manual describes three 3000-sheet finishers: • B468 does center folding and saddle-stitching with staples. • B469 does stapling, but not saddle-stitching. • B674 does center folding and saddle stitching with staples, and also can staple of Z-folded sheets when the Z-Folding unit is installed with the finisher.

  • Page 790: Replacement And Adjustment

    EXTERNAL COVERS 1. REPLACEMENT AND ADJUSTMENT 1.1 EXTERNAL COVERS B468R002.WMF [A]: Rear cover ( x 4) [B]: Upper tray, lower tray ( x 2 each) (See note below) [C]: Top cover center ( x 1) [D]: Stopper ( x 1) [E]: Top cover (...

  • Page 791: Positioning Roller

    POSITIONING ROLLER 1.2 POSITIONING ROLLER Open the front door. [A]: Pull out the jogger unit. [B]: Positioning roller ( x 1) [C]: Positioning roller drive belt B468R003.WMF 1.3 INNER COVER [A]: Inner cover ( x 3) [B]: Pull out the jogger unit. B468R004.WMF B468/B469/B674...

  • Page 792: Brush Roller

    BRUSH ROLLER 1.4 BRUSH ROLLER Rear View B468R005.WMF Open the front door. Pull out the jogger unit. Rear cover ( 1.1) [A]: Loosen tension bracket ( x 1) [B]: Spring [C]: Brush roller assy ( x 1, bushing x 3) •...

  • Page 793: Lower Tray Paper Height Sensors 1, 2

    LOWER TRAY PAPER HEIGHT SENSORS 1, 2 1.5 LOWER TRAY PAPER HEIGHT SENSORS 1, 2 B468R006.WMF [A]: Paper height sensor cover ( x 1) • Lift the back edge of the cover up. Then pull it toward you slowly to disengage the tabs under the front edge of the cover and remove it.

  • Page 794: Proof Tray Exit And Full Sensors

    PROOF TRAY EXIT AND FULL SENSORS 1.6 PROOF TRAY EXIT AND FULL SENSORS B468R007.WMF Open the front door. Top cover ( 1.1) [A]: Guide plate ( x 4) [B]: Sensor bracket ( x 1) [C]: Proof tray full sensor ( x 1) [D]: Proof tray exit sensor (...

  • Page 795: Exit Sensor

    EXIT SENSOR 1.7 EXIT SENSOR B468R008.WMF Open the front door. Top and rear cover ( 1.1) [A]: Guide plate ( x 1) ( x 2) [B]: Exit sensor ( x 1) B468/B469/B674...

  • Page 796: Finisher, Stapler Entrance Sensors

    FINISHER, STAPLER ENTRANCE SENSORS 1.8 FINISHER, STAPLER ENTRANCE SENSORS B468R009.WMF Disconnect the finisher from the main unit. If the Cover Interposer Tray B470 is installed, remove it. Loosen the three shoulder screws, remove one set screw, then lift it off the frame. [A]: Finisher entrance sensor bracket (...

  • Page 797: Saddle-Stitch Stapler Replacement

    SADDLE-STITCH STAPLER REPLACEMENT 1.9 SADDLE-STITCH STAPLER REPLACEMENT 1. Remove the cover [A] ( x 1). 2. Remove the staple unit motor mount [B] ( x 4,  x 2). B468R101.WMF 3. Remove the old booklet stapler motors ( x 3 each  x 1 each). 4.
  • Page 798 SADDLE-STITCH STAPLER REPLACEMENT 7. Attach the Teflon jigs [A] and [B]. 8. Attach the new booklet stapler motor mount to the frame ( x 4). B468R104.WMF 9. On each motor, with your finger turn the brass gear [C] toward you until it stops then tighten the motor screws [D] .(...

  • Page 799: Z-Fold Jogger Unit (B674 Only)

    Z-FOLD JOGGER UNIT (B674 ONLY) 1.10 Z-FOLD JOGGER UNIT (B674 ONLY) B468R900.WMF 1. Open the front door and pull out the stapler tray unit. 2. Remove the Z-fold jogger unit cover [A]. ( x 2) 3. Remove the Z-fold jogger unit cover [B]. ( x 1) 4.

  • Page 800: Jogger Top Fence Motor (B674 Only)

    JOGGER TOP FENCE MOTOR (B674 ONLY) 1.11 JOGGER TOP FENCE MOTOR (B674 ONLY) B468R901.WMF 1. Open the front door and pull out the stapler tray unit. 2. Remove the Z-fold jogger unit cover ( x 2) 3. Remove the motor bracket [A] ( x 2, timing belt x 1) 4.

  • Page 801: Jogger Bottom Fence Motor(B674 Only)

    JOGGER BOTTOM FENCE MOTOR(B674 ONLY) 1.12 JOGGER BOTTOM FENCE MOTOR(B674 ONLY) B468R902.WMF 1. Open the front door and pull out the stapler tray unit. 2. Remove the jogger bottom fence motor [A] ( x 2, timing belt x 1,  x 1,  x 1). B468/B469/B674...

  • Page 802: Punch Position Adjustment

    PUNCH POSITION ADJUSTMENT 1.13 PUNCH POSITION ADJUSTMENT The positions of punch holes can be adjusted in two directions: • Vertical positon. To adjust the vertical positions of the punch holes, execute SP6113 002 (Punch Hole Adjustment – 2 Holes) or 003 (3 Holes) to adjust the timing of the punch motor.

  • Page 803: Jam Detection

    JAM DETECTION 1.14 JAM DETECTION Mode Cause Proof/Shift/Staple Finisher entrance sensor Remains off even after the main machine check in failure exit sensor goes OFF and the paper feeds 270 mm. Finisher entrance sensor Remains on even after enough time has check out failure elapsed for twice the length of the paper to feed.

  • Page 804: Dip Sw 100 (Main Board)

    DIP SW 100 (MAIN BOARD) 1.15 DIP SW 100 (MAIN BOARD) The settings of DIP SW 100 on the main finisher board should remain set to OFF (zero in the table below). These settings should not be changed by the customer or the customer engineer during normal operation or testing.
  • Page 805 JOGGER FENCE ADJUSTMENT B468R903.WMF B468R904.WMF 1. On the back of the unit, pull the belt [A] (not the hook) down until the hook is at [B]. 2. Insert the adjustment board (B4689003) between the jogger fences. 3. Pull the belt [A] down slightly to raise the adjustment board until its top edge is even with the upper stay [C].
  • Page 806 JOGGER FENCE ADJUSTMENT B468R905.WMF B468R906.WMF 4. Rotate Knob R7 [A] until the folder plate [B] touches the adjustment board. 5. Turn knob [C] to bring both jogger fences[D] parallel to sides of the adjustment board. NOTE: Make sure that the adjustment board is flat. There should be a very small gap between the jogger fences and the sides of the adjustment board.
  • Page 807 JOGGER FENCE ADJUSTMENT B468R908.WMF B468R907.WMF B468R909.WMF 6. Push the left edge of the adjustment board against the front fence. 7. At the back of the unit, loosen screw [A] to release jogger shaft [B]. 8. At the front, check the position of the upper left corner. The leading edge should be parallel to the stay.
  • Page 808 JOGGER FENCE ADJUSTMENT B468R911.WMF B468R910.WMF B468R912.WMF 9. Push the right edge of the adjustment board against the back fence. 10. At the back of the unit, loosen screw [A] to release jogger shaft [B]. 11. At the front, check the position of the upper right corner. The leading edge should be parallel to the stay.
  • Page 809 JOGGER FENCE ADJUSTMENT Paper Paper 13.W M F B468R913.WMF 14. To check for skew, measure from the edges of the innermost sheet and make sure that the amount of skew is less than 2 mm for is more than 2 mm, do the following procedure. (1) Insert a screwdriver into the door switch then push in the stapler unit.
  • Page 810 JOGGER FENCE ADJUSTMENT B468R914.WMF 16. Use SP6902 (Fold Position Adjustment) until the two edges intersect in the middle at [A]. This minimizes vertical fold skewing by bringing the leading and trailing edges of the sheets closer together. NOTE: B140 copiers: First adjust SP 6902. Then if the same problem occurs when single sheets are folded, adjust SP 6903.
  • Page 811 JOGGER FENCE ADJUSTMENT 18. Do the following procedures. Over 2 mm (1) Loosen the rear jogger fence shaft screw, raise the rear jogger fence shaft then tighten the screw. (2) Loosen the screw of the front jogger fence shaft, lower the shaft to bring the front jogger fence flush against the paper, then tighten the screw.
  • Page 812 JOGGER FENCE ADJUSTMENT B468R917.WMF 20. Position the belt hook [A] as shown. 21. If the charge removal brush [B] is turned up, push down the fibers so that are perpendicular to the belt. B468/B469/B674...

  • Page 813: Details

    OVERVIEW 2. DETAILS 2.1 OVERVIEW B468D900.WMF 1. Proof Tray 9. Stapler Unit 2. Guide Plate Motor 10. Pressure Plate Unit* 3. Guide Plate 11. Saddle Stitch Stapler* 4. Shift Roller 12. Folder Plate* 5. Tray Junction Gate 13. Lower Tray* 6.

  • Page 814: Drive Layout

    DRIVE LAYOUT 2.2 DRIVE LAYOUT B468D006.WMF 1. Proof Tray Motor 7. Pre-Stack Motor 2. Lower Tray Lift Motor 8. Exit Motor 3. Lower Tray Encoder Disk 9. Entrance Motor 4. Upper Tray Lift Motor 10. Shift Roller Motor 5. Pressure Plate Motor 11.
  • Page 815 DRIVE LAYOUT B468D007.WMF 1. Stack Feed Out Belt 5. Jogger Fence Motor 2. Folder Roller Motor 6. Jogger Fences 3. Folder Plate Motor* 7. Stapler Movement Motor 4. Feed Out Belt Motor 8. Stapler Rotation Motor * B468/B674 Only B468/B469/B674...
  • Page 816 DRIVE LAYOUT B468D901.WMF 1. Jogger Top Fence Motor** 2. Jogger Bottom Fence Motor** ** B674 Only B468/B469/B674...

  • Page 817: Tray/Stapler Junction Gates

    TRAY/STAPLER JUNCTION GATES 2.3 TRAY/STAPLER JUNCTION GATES Proof (Upper Tray) Sort/Stack Staple B468D009.WMF B468D010.WMF B468D008.WMF The finishing mode selected for the job determines the direction of the paper in the finisher. • Proof Tray (Top of the unit) . Paper is sent to the top tray. •...

  • Page 818: Pre-Stacking

    PRE-STACKING 2.4 PRE-STACKING [B] [C] B468D011.WMF During a multiple copy job selected for stapling, the pre-stacking mechanism delays the first two sheets of every set (after the first set) to allow enough time to staple the preceding stack on the stapler tray. Pre-stacking is performed with the first and second sheets for the second and all subsequent sets.

  • Page 819: Vertical Lift Mechanism

    VERTICAL LIFT MECHANISM 2.5 VERTICAL LIFT MECHANISM 2.5.1 OVERVIEW B468D101.WMF At power on, both trays lower slightly, then the upper tray stops at the feed-out position. The machine is ready for feed out to the upper tray [A] During printing, the upper [A] or lower tray [B] (whichever is selected) is repeatedly lowered until the stack reaches a certain height and then the job halts.

  • Page 820: Upper Tray

    VERTICAL LIFT MECHANISM 2.5.2 UPPER TRAY B468D102.WMF [A]: Upper tray lift motor [B]: Upper tray paper height sensor [C]: Upper tray lift solenoid [D]: Upper tray full sensor [E]: Upper tray paper sensor [F]: Upper limit switch (upper tray) Just After the Power is Switched on At power on, the motor [A] moves the upper tray to the start position just under the feed-out slot.

  • Page 821: Just After The Power Is Switched On

    VERTICAL LIFT MECHANISM 2.5.3 LOWER TRAY B468D104.WMF B468D103.WMF [A]: Upper tray lift motor [B]: Upper tray upper limit sensor [C]: Upper limit switch (upper tray) [D]: Lower tray lift motor [E]: Lower tray paper height sensor 1 [F]: Lower tray paper height sensor 2 Just After the Power is Switched on At power on, the upper tray moves to the start position under the feed-out slot, as described previously.

  • Page 822: Lower Tray Full

    VERTICAL LIFT MECHANISM Lower Tray Full B468D104.WMF [A]: Lower tray full sensor (sort/shift mode) [B]: Lower tray lift motor [C]: Lower tray encoder sensor [D]: Encoder disk [E]: Lower tray full sensor (saddle-stitch mode) [F]: Lower tray paper sensor The sensor that is used depends on which mode the user has selected. Normal sorting/stapling, without saddle stitching: When the bottom of the tray actuates sensor [A], the lift motor [B] continues to rotate for a certain number of rotations.

  • Page 823: Shift Mechanism

    SHIFT MECHANISM 2.6 SHIFT MECHANISM B468D105.WMF The same shift mechanism is used for the upper tray and lower tray. Shift Roller Rotation The shift roller [A] is turned by the shift roller motor [B]. Shift Roller Horizontal Movement The shift roller is moved from left to right by the shift motor [C] and shift gear disk [D].

  • Page 824: Paper Positioning

    PAPER POSITIONING 2.7 PAPER POSITIONING B468D014.WMF Vertical Alignment When the trailing edge of the copy passes the stapler tray entrance sensor [A], the positioning roller solenoid [B] switches on long enough for the selected paper size and pushes the positioning roller [C] onto the paper. The positioning roller and alignment brush roller [D] rotate to push the paper and align the trailing edge of the paper with the stack stopper [E].

  • Page 825: Stapler

    STAPLER 2.8 STAPLER 2.8.1 STAPLING MECHANISM B468D015.WMF B468D106.WMF Staple firing is driven by the stapler motor [A] inside the stapler unit. The stapler hammer [B] fires the stapler [C]. The cartridge set sensor [D] detects the cartridge at the correct position, or logs an SC if the stapler unit is not at the correct position.

  • Page 826: Stapler Movement

    STAPLER 2.8.2 STAPLER MOVEMENT The stapler performs horizontal and rotational movement in each of the four staple modes. Horizontal Stapler Movement B468D016.WMF The stapler movement motor [A] drives the timing belt [B] which moves stapler [C] left and right on a support bar [D]. When the Start key is pressed, the jogger fences move to the wait position 10 mm wider than the selected paper size, the stapler motor switches on and moves the stapler to the staple position and then switches off.

  • Page 827: Rotational Stapler Movement

    STAPLER Rotational Stapler Movement B468D017.WMF When the user has selected oblique stapling at one position, first the stapler motor switches on and off for the amount of time needed to move the stapler to the stapling position for the selected paper size. At the correct time, the stapler rotation motor [A] switches on and via the timing belt [B] rotates the worm gear [C].

  • Page 828: Feed Out

    STAPLER 2.8.3 FEED OUT B468D018.WMF B468D019.WMF After a set has been stapled, the stack feed out motor [A] switches on and drives the stack feed out belt [B]. The pawl [C] on the belt lifts the stapled stack and transports it to the exit rollers [D]. There are two pawls on the belt, to increase productivity.

  • Page 829: Stapling Z-Folded Paper (B674 Only)

    STAPLING Z-FOLDED PAPER (B674 ONLY) 2.9 STAPLING Z-FOLDED PAPER (B674 ONLY) B468D904.WMF B468D905.WMF Here is the operation sequence for jogging and stapling Z-folded sheets: ① The lower jogger fence lifts to receive the Z-folded sheets. ② The top fence moves down, to the horizontal position. ③...

  • Page 830: Booklet Stapling And Folding

    BOOKLET FINISHING 2.10 BOOKLET FINISHING 2.10.1 OVERVIEW Stapling: Two booklet staplers are used. These are about half way up the stack fed-out path The stack feed-out belt moves the stack to the correct position for stapling. Folding: This is done in two phases: initial folding and final folding. •...
  • Page 831 BOOKLET FINISHING B468D021.WMF B468D022.WMF The folder plate motor [A] switches on and drives the folder plate [B] forward to push the center of the booklet into the nip of the folder rollers [C], giving the booklet a partial fold. This is a detailed cross-section of the operation described above. The timing of the sequence depends on the size of the paper selected for the job.

  • Page 832: Final Folding And Feed-Out

    BOOKLET FINISHING 2.10.4 FINAL FOLDING AND FEED-OUT B468D023.WMF When the finisher is ready to feed out the first stapled booklet, the lower tray [A] descends past the pressure plate slot [J], the spring-loaded arms inside the lower tray snap into the grooves on the side fence, and the springs push the arms against the bottom of the support wing [B] to raise it.
  • Page 833 B377 PUNCH UNIT...
  • Page 835 PUNCH UNIT B377 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT ..........1 1.1 PUNCH POSITION ADJUSTMENT.............. 1 2. DETAILS...................2 2.1 PUNCH DRIVE MECHANISM ..............2 2.2 PUNCH WASTE COLLECTION ..............4 B377...

  • Page 837: Replacement And Adjustment

    PUNCH POSITION ADJUSTMENT 1. REPLACEMENT AND ADJUSTMENT 1.1 PUNCH POSITION ADJUSTMENT To adjust the position of the punch holes in the paper feed direction, use SP6113 (Punch Hole Adjustment). The punch position can be adjusted by up to 4 mm using combinations of the 3 spacers provided with the finisher.

  • Page 838: Details

    PUNCH DRIVE MECHANISM 2. DETAILS The punch unit punches holes in printed sheets, one by one. The punch unit is provided with a new punch mechanism to improve the accuracy of punching. NOTE: The illustrations below show the unit for Europe for 2/4 hole punching. The North American unit has five holes for 2/3 hole punching.
  • Page 839 PUNCH DRIVE MECHANISM B377D504.WMF When the finisher has received the command that changes the number of punch holes for the job, the punch hole motor [A] turns on until the actuator disk changes the status of the punch hole switch [B] (until it switches on or off). This indicates that the cover [C] and the punch cam [D] have moved to one side or the other to determine which punchers are used.

  • Page 840: Punch Waste Collection

    PUNCH WASTE COLLECTION 2.2 PUNCH WASTE COLLECTION B377D506.WMF Waste punchouts are collected in the punch waste hopper [A] below the punch unit inside the finisher. When the top of the punchout waste in the hopper reaches and actuates the hopper sensor [B], a message will be displayed on the operation panel after the current job is completed.
  • Page 841 B470 COVER INTERPOSER TRAY...
  • Page 843 COVER INTERPOSER TRAY B470 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT ..........1 1.1 EXTERNAL COVERS .................. 1 1.2 FEED UNIT AND PICK-UP ROLLER ............2 1.3 FEED BELT ....................3 1.4 GUIDE PLATE ADJUSTMENT..............4 1.5 MAIN BOARD....................5 1.6 MOTOR REPLACEMENT ................6 1.6.1 VERTICAL TRANSPORT MOTOR............

  • Page 845: Replacement And Adjustment

    EXTERNAL COVERS 1. REPLACEMENT AND ADJUSTMENT 1.1 EXTERNAL COVERS B470R001.WMF [A]: Open the feed cover. [B]: Upper front cover ( x 2) NOTE: To remove the upper front cover, screw [C] must be removed. [D]: Rear upper cover ( x 2) [E]: Slip sheet tray (...

  • Page 846: Feed Unit And Pick-Up Roller

    FEED UNIT AND PICK-UP ROLLER 1.2 FEED UNIT AND PICK-UP ROLLER B470R002.WMF B470R003.WMF Open the feed cover. [A]: Feed unit • The unit is spring loaded. Push it to the right to release it, then lift it out. [B]: Pick-up roller ( x 2, bushings x 2) B470...

  • Page 847: Feed Belt

    FEED BELT 1.3 FEED BELT B470R004.WMF B470R005.WMF Feed unit ( 1.2) [A]: Pick-up roller unit. • Pull the unit away from the bushings in the direction of the arrow. [B]: Feed belt holder • Hold the feed belt holder by the sides, then lift up to separate from the holder.

  • Page 848: Guide Plate Adjustment

    GUIDE PLATE ADJUSTMENT 1.4 GUIDE PLATE ADJUSTMENT B470R151.WMF Adjust the guide plate if the holes punched in the covers or slip sheets are not correctly aligned with holes punched in the other sheets. 1. Open the feed cover. 2. Loosen the screw [A]. 3.

  • Page 849: Main Board

    MAIN BOARD 1.5 MAIN BOARD B470R101.WMF Open the top cover. Rear cover ( x 1) [A]: Main board ( x 9,  x 4) NOTE: All DIP switch settings on the main board of the cover sheet unit should be set to OFF.

  • Page 850: Motor Replacement

    MOTOR REPLACEMENT 1.6 MOTOR REPLACEMENT 1.6.1 VERTICAL TRANSPORT MOTOR B470R102.WMF Open the top cover. Rear middle cover ( x 1) ( 1.1) [A]: Motor bracket ( x 1, harness x 1,  x 2, timing belt x 1) [B]: Motor ( x 2) 1.6.2 BOTTOM PLATE LIFT MOTOR B470R104.WMF Rear upper cover (...

  • Page 851: Feed Motor, Transport Motor

    MOTOR REPLACEMENT 1.6.3 FEED MOTOR, TRANSPORT MOTOR B470R105.WMF B470R103.WMF Rear upper cover ( 1.1) NOTE: When removing the feed gear and transport gear, hold one hand under the gear to catch the pin as it falls from the hole in the shaft. [A]: Feed gear (...

  • Page 852: Details

    OVERVIEW 2. DETAILS 2.1 OVERVIEW 2.1.1 MAIN LAYOUT B470D001.WMF 1. Support tray 2. Slip sheet tray 3. Pick-up roller 4. Feed belt 5. Separation roller 6. Grip roller B470...

  • Page 853: Drive Layout

    OVERVIEW 2.1.2 DRIVE LAYOUT B470D003.WMF 1. Pick-up Roller 2. Feed Belt 3. Bottom Plate Lift Motor 4. Feed Motor 5. Transport Motor 6. Timing Belt 7. Vertical Transport Motor B470...

  • Page 854: Paper Size Detection

    OVERVIEW 2.1.3 PAPER SIZE DETECTION The width sensors [A] (S1, S2, S3) and length sensors [B] (S4, S5, S6) detect the width and length of the original on the interposer feed tray. DLT SEF A3 SEF 8 K SEF B4 SEF 10"x14"...
  • Page 855 Displays “16 K SEF” LT LEF 11" x 8 " Displays “16 K LEF” : Cannot be corrected. : B064 series: Can be corrected with SP5959 006 (Paper Size – Cover Sheet). B140 series: Can be corrected with SP5158 B470...
  • Page 856 OVERVIEW B064 series: Paper Size Detection North America Execute SP5959 006 and enter the correct number for the size of the paper loaded for feeding from the cover interposer tray. To Select for Loaded Display (Default) Enter Display " x 13"...

  • Page 857: Paper Path

    OVERVIEW 2.1.4 PAPER PATH B470D006.WMF 1. Pick-up Roller 2. Feed Belt 3. Separation Roller 4. Grip Roller 5. Transport Roller 1 6. Transport Roller 2 The paper feeds from the tray, to the feed belt, then to the grip roller and down into the paper path to the finisher below.

  • Page 858: Paper Feed

    PAPER FEED 2.2 PAPER FEED B470D005.WMF Power On When paper is placed on the tray, the paper set sensor [A] in the tray actuates and switches on the bottom plate lift motor [B]. The top of the stack raises the pick-up roller unit until the actuator on this unit actuates the pick-up roller position sensor [C] and switches the motor off.
  • Page 859 B471 9-BIN MAILBOX...
  • Page 861 9-BIN MAILBOX B471 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT ..........1 1.1 COVERS AND TRAYS ................. 1 1.2 SENSORS ....................2 1.3 MAIN MOTOR AND CONTROL BOARD ............. 3 2. DETAILS...................4 2.1 OVERVIEW ....................4 2.1.1 MAIN COMPONENT LAYOUT ............4 2.1.2 DRIVE LAYOUT ..................

  • Page 863: Replacement And Adjustment

    COVERS AND TRAYS 1. REPLACEMENT AND ADJUSTMENT  CAUTION Switch the machine off and unplug the machine before starting and procedure in this section. 1.1 COVERS AND TRAYS B471R001.WMF [A]: Trays • Grip each tray by the front and lift out. [B]: Front cover (...

  • Page 864: Sensors

    SENSORS 1.2 SENSORS B471R003.WMF B471R104.WMF Remove the tray ( 1.1) [A]: Bin cover [B]: Tray sensor ( x 1) [C]: Tray overflow sensor ( x 1) [D]: Vertical transport sensor ( x 1) • Raise the pawl, then grip the bottom of the sensor to remove. B471...

  • Page 865: Main Motor And Control Board

    MAIN MOTOR AND CONTROL BOARD 1.3 MAIN MOTOR AND CONTROL BOARD B471R002.WMF Rear cover ( 1.1) [A]: Control board ( x 3,  x 17) [B]: Main motor bracket (main motor  x 1,  x 2) [C]: Timing belt [D]: Main motor (...

  • Page 866: Details

    OVERVIEW 2. DETAILS 2.1 OVERVIEW 2.1.1 MAIN COMPONENT LAYOUT B471D003.WMF 1. Bins (x 9) 2. Vertical Transport Rollers (x 5) 3. Turn Gates (x 8) 4. Exit Rollers (x 9) The trays are 1 to 9 (bottom to top). The numbers are clearly marked on the side of the unit.

  • Page 867: Drive Layout

    OVERVIEW 2.1.2 DRIVE LAYOUT B471D002.WMF 1. Main Motor 2. Main Timing Belt 3. Timing Belt B471...

  • Page 868: Paper Path

    OVERVIEW 2.1.3 PAPER PATH B471D970.WMF 1. Original Paper Path 2. Vertical Transport Path 3. LCT Feed 4. Selected Trays 5. Turn Gates 6. Mailbox Paper Path 7. Junction Gate (paper goes either up to the mailbox or out to the finisher’s proof tray) The solenoid for the junction gate (7) is part of the mailbox.

  • Page 869: Basic Operation

    BASIC OPERATION 2.2 BASIC OPERATION 2.2.1 PAPER PATH B471D004.WMF B471D105.WMF The unit is mounted on top the finisher and connected to the finisher by a 14-pin connector. When the leading edge of the paper passes and activates the entrance sensor of the finisher, the mailbox main motor switches on and the mailbox vertical transport rollers [A] begin to turn.

  • Page 870: Overflow Detection

    OVERFLOW DETECTION 2.3 OVERFLOW DETECTION 2.3.1 OVERVIEW B471D005.WMF An overflow sensor [A] and actuator [B] are above the exit of each paper tray. The actuator, mounted on a swivel arm, remains in contact with the top of the stack. The actuator rises as the stack becomes higher until it activates the sensor. Then, a tray full message appears on the operation panel and the job halts.

  • Page 871: Detection Timing

    OVERFLOW DETECTION 2.3.2 DETECTION TIMING Between Sheets Full (High) Not Full (Low) Paper Paper Paper Full Length Length Length B471D010.WMF When the mailbox exit sensor goes high for the prescribed time (T), the machine determines that the tray is full. The value of T is calculated, regardless of paper size, as follows: T (s) = (60/s x max.

  • Page 872: Paper Misfeed Detection Timing

    PAPER MISFEED DETECTION TIMING 2.4 PAPER MISFEED DETECTION TIMING 2.4.1 A4 SIDEWAYS (LEF) → 1ST BIN TRAY Main Motor (Main Unit) Exit Sensor Main Motor (Mailbox) Turn Gate (SOL 1) *1: Time required for A4 LEF B471D011.WMF 2.4.2 A4 SIDEWAYS (LEF) → 2ND ~ 9TH BIN TRAY Main Motor (Main Unit) Exit Sensor...
  • Page 873 PAPER MISFEED DETECTION TIMING J1 Timing: After the leading edge of the sheet activates the mailbox exit sensor, a misfeed is detected if the sensor does not switch off within: X+0.5 s Where X = The amount of time prescribed for the paper size to pass the sensor.
  • Page 875 B478/B513/B531 3000-SHEET FINISHER/JOGGER UNIT/PUNCH UNIT...
  • Page 877 3000-SHEET FINISHER B478/JOGGER UNIT B513/PUNCH UNIT B531 TABLE OF CONTENTS 1. INSTALLATION................1 2. PREVENTIVE MAINTENANCE............2 3. REPLACEMENT AND ADJUSTMENT ..........3 3.1 DOOR AND COVER ..................3 Front Door....................3 Left Inner Cover ..................3 Inner Cover ....................3 Side Table and Upper Tray..............4 Left Covers ....................
  • Page 878 Front to Rear Adjustment............... 23 Right to Left Adjustment................. 23 3.9 JOGGER UNIT B513 (OPTION)..............24 3.9.1 JOGGER UNIT .................. 24 3.9.2 JOGGER UNIT PCB................25 3.9.3 JOGGER UNIT MOTOR..............26 4. TROUBLESHOOTING ..............27 5. SERVICE TABLES.................28 5.1 DIP SWITCHES..................28 5.2 TEST POINTS ....................

  • Page 879: Installation

    INSTALLATION 1. INSTALLATION For details about installing the 3000 Sheet Finisher B478, please refer to the instructions you received with the instructions or the “1. Installation” in the main machine service manual. B478/B513/B531...

  • Page 880: Preventive Maintenance

    PREVENTIVE MAINTENANCE 2. PREVENTIVE MAINTENANCE For details about the 3000 Sheet Finisher B478 PM table, please refer to Section “2. Preventive Maintenance” in the main Service Manual. B478/B513/B531...

  • Page 881: Replacement And Adjustment

    REPLACEMENT AND ADJUSTMENT 3. REPLACEMENT AND ADJUSTMENT 3.1 DOOR AND COVER B478R502.WMF B478R505.WMF Front Door 1. Remove the front door screw [A] ( x 1). 2. Remove the front door [B]. Left Inner Cover 1. Remove the front door. 2. Remove the left inner cover [C] ( x 1). Inner Cover 1.

  • Page 882: Side Table And Upper Tray

    REPLACEMENT AND ADJUSTMENT Side Table and Upper Tray B478R503.WMF 1. Remove the side table [A] ( x 2). Slide to the right to remove it. 2. Click the release lever [B] and remove the upper tray [C]. B478/B513/B531...

  • Page 883: Left Covers

    REPLACEMENT AND ADJUSTMENT B478R504.WMF B478R501.WMF Left Covers 1. Remove the left upper panel [A]. 2. Remove the left upper cover [B] ( x 2,  x 2). 3. Remove the door and left inner cover. (See “Front Door and Left Inner Cover Replacement”.) 4.

  • Page 884: Rollers

    REPLACEMENT AND ADJUSTMENT 3.2 ROLLERS 3.2.1 SHIFT POSITIONING ROLLER B478R522.WMF 1. Above the shift tray, pull the roller mount [A] out. 2. Remove the rollers [B] and [C] ( x 1 each) B478/B513/B531...

  • Page 885: Positioning Roller

    REPLACEMENT AND ADJUSTMENT 3.2.2 POSITIONING ROLLER B478R506.WMF 1. Open the front door. 2. Remove the snap ring [A]. 3. Release the rubber belt [B]. 4. Replace the positioning roller [C]. B478/B513/B531...

  • Page 886: Alignment Brush Roller

    REPLACEMENT AND ADJUSTMENT 3.2.3 ALIGNMENT BRUSH ROLLER B478R507.WMF B478R508.WMF 1. Open the front door and pull out the staple unit. 2. Remove the rear cover. 3. Remove the main board and all connectors ( x 8). 4. Remove the screw [A] and tension spring [B] for the tension bracket [C], and release the tension of the timing belt.

  • Page 887: Stack Feed-Out Belt

    REPLACEMENT AND ADJUSTMENT 3.3 STACK FEED-OUT BELT B478R523.WMF B478R524.WMF 1. Open the front door. 2. Pull out the jogger and stapler unit. 3. Remove the inner cover [A] ( x 2). 4. Remove the sensor bracket [B] ( x 1,  x 1, clamp x 1). 5.

  • Page 888: Jogger Fence

    REPLACEMENT AND ADJUSTMENT 3.4 JOGGER FENCE B478R525.WMF 1. Open the front door. 2. Pull out the jogger and stapler unit. 3. Push both fences to the center. 4. Remove the left jogger fence [A] ( x 1) 5. Remove the right jogger fence [B] ( x 1). NOTE: If the screws are difficult to remove or re-attach, remove the jogger fence belt and spring plate.

  • Page 889: Sensors

    REPLACEMENT AND ADJUSTMENT 3.5 SENSORS 3.5.1 STACK HEIGHT 1, 2 AND EXIT GUIDE OPEN SENSOR B478R509.WMF Stack Height Sensors 1 and 2 1. Remove the top cover. ( 3.1) 2. Remove the left upper panel and left upper cover ( x 2,  x 2). 3.

  • Page 890: Upper Tray Paper Limit And Exit Sensor

    REPLACEMENT AND ADJUSTMENT 3.5.2 UPPER TRAY PAPER LIMIT AND EXIT SENSOR B478R510.WMF Upper Tray Paper Limit Sensor 1. Remove the top cover. 2. Remove the sensor cover [A] ( x 2). 3. Remove the sensor bracket [B] ( x 1). 4.

  • Page 891: Shift Tray Exit Sensor

    REPLACEMENT AND ADJUSTMENT 3.5.3 SHIFT TRAY EXIT SENSOR B478R511.WMF B478R512.WMF 1. Remove the top cover. 2. Open the front door. 3. Remove the inner cover. 4. Release the upper exit guide springs [A] (x 2). 5. Disconnect the link [B] from the cam ( x 1). 6.

  • Page 892: Entrance And Stapler Tray Entrance Sensors

    REPLACEMENT AND ADJUSTMENT 3.5.4 ENTRANCE AND STAPLER TRAY ENTRANCE SENSORS B478R513.WMF B478R514.WMF Entrance Sensor 1. Disconnect the finisher from the copier. 2. Remove the sensor bracket [A] ( x 1). 3. Replace the entrance sensor [B] ( x 1,  x 1). Stapler Tray Entrance Sensor 1.

  • Page 893: Pre-Stack Paper Sensor

    REPLACEMENT AND ADJUSTMENT 3.5.5 PRE-STACK PAPER SENSOR B478R521.WMF B478R515.WMF B478R516.WMF 1. Remove the rear cover. 2. Remove the main board [A] ( x 8,  x all). 3. Release the guide [B] ( x 2). 4. Open the front door. 5.

  • Page 894: Staple Waste Hopper Sensor

    REPLACEMENT AND ADJUSTMENT 3.5.6 STAPLE WASTE HOPPER SENSOR B478R517.WMF 1. Open the front door, pull out the stapler unit, then remove the rear cover. 2. Remove the rear cover ( x 2). 3. Remove the staple waste hopper [A] ( x 1). 4.

  • Page 895: Stapler Rotation Hp And Stapler Return Sensors

    REPLACEMENT AND ADJUSTMENT 3.5.7 STAPLER ROTATION HP AND STAPLER RETURN SENSORS B478R519.WMF 1. Remove the stapler unit. (See next page.) 2. Remove the stapler mount bracket [A] ( x 4, springs x 2). 3. Replace the stapler rotation HP sensor [B] ( x 1). 4.

  • Page 896: Stapler

    REPLACEMENT AND ADJUSTMENT 3.6 STAPLER B478R518.WMF 1. Open the front door and pull out the staple tray. 2. Remove the stapler unit harness cover [A]. 3. Remove the stapler cover [B] ( x 1,  x 2). 4. Lift the stapler off of the pegs [C]. B478/B513/B531...

  • Page 897: Shift Tray Motor

    REPLACEMENT AND ADJUSTMENT SHIFT TRAY MOTOR B478R531.WMF 1. Remove the front door and rear cover ( 3.1). 2. Shift motor [A] ( x 2,  x 3) B478/B513/B531...

  • Page 898: Stacking Roller/Roller Drag Motors, Return Hp Sensor

    REPLACEMENT AND ADJUSTMENT 3.7.1 STACKING ROLLER/ROLLER DRAG MOTORS, RETURN HP SENSOR B478R526.WMF 1. Do the procedures to remove the front door and all covers, with the exception of the left lower cover and top cover (labeled [C]: and [E]). NOTE: Be sure to lower the shift tray by pulling the gear toward you. The shift tray must be down.
  • Page 899 REPLACEMENT AND ADJUSTMENT B478R527.WMF B478R528.WMF 6. Remove the end fence [A] and plate [B] ( x 2). 7. Disengage the end fence races [C] from the rollers [D] behind the fence. 8. Remove the upper stay [E] ( x 4). 9.
  • Page 900 REPLACEMENT AND ADJUSTMENT B478R530.WMF B478R529.WMF 12. Remove the stacking motor bracket [A] (bushing x 1,  x 1). 13. Remove the stacking motor [B] ( x 2). 14. Remove the roller drag motor bracket [C] ( x 2). 15. Remove return HP sensor [D]. 16.

  • Page 901: Punch Unit B531 (Option)

    REPLACEMENT AND ADJUSTMENT 3.8 PUNCH UNIT B531 (OPTION) 3.8.1 PUNCH POSITION ADJUSTMENT B531R101.WMF The position of the punched holes can be adjusted in two ways. Front to Rear Adjustment Three spacers [A] are provided with the punch unit for manual adjustment of the hole position in the main scan direction: •...

  • Page 902: Jogger Unit

    REPLACEMENT AND ADJUSTMENT 3.9 JOGGER UNIT B513 (OPTION) 3.9.1 JOGGER UNIT B513I002.WMF B513R003.WMF 1. Remove the jogger unit cover [A] ( x 2). 2. Remove the jogger unit [B] ( x 2,  x 1). B478/B513/B531...

  • Page 903: Jogger Unit Pcb

    REPLACEMENT AND ADJUSTMENT 3.9.2 JOGGER UNIT PCB B513R001.WMF 1. Remove the jogger unit from the finisher. ( 3.9.1) 2. Remove the jogger unit control PCB [A] ( x 2,  x 3). B478/B513/B531...

  • Page 904: Jogger Unit Motor

    REPLACEMENT AND ADJUSTMENT 3.9.3 JOGGER UNIT MOTOR B513R002.WMF 1. Remove the jogger unit from the finisher. ( 3.9.1) 2. Remove the shift jogger motor [A] ( x 2,  x 1). 3. Remove the shift jogger lift motor [B] ( x 2,  x 1). B478/B513/B531...
  • Page 905 TROUBLESHOOTING 4. TROUBLESHOOTING If the machine logs an SC code in the display of the operation panel, see “Section 4 Troubleshooting” of the Service Manual. Section 4 contains a complete list of all service codes and how to troubleshoot the problem. B478/B513/B531...

  • Page 906: Test Points

    SERVICE TABLES 5. SERVICE TABLES For details about 3000-Sheet Finisher B478 SP codes, please refer to “5. Service Tables” in the main machine service manual. 5.1 DIP SWITCHES DPS100 Description Default Free run: A4 LEF, staple mode Free run: staple and tray shift NOTE: Do not use any other settings.

  • Page 907: Tray And Stapler Junction Gate

    DETAILS 6. DETAILS 6.1 TRAY AND STAPLER JUNCTION GATE Upper Tray Mode B478D506.WMF Sort/Stack Mode Staple Mode B478D505.WMF B478D507.WMF Depending on the finishing mode, the copies are directed up, straight through, or down by the combinations of open and closed junction gates. Selected Operation Mode Solenoid/Gate Upper Tray...
  • Page 908 DETAILS 6.2 PAPER PRE-STACKING B478D000.WMF This mechanism improves productivity in staple mode. It is only used when copying on A4, LT, or B5 (all LEF). During stapling, the copier has to wait. This mechanism reduces the wait by holding the first two sheets of a job while the previous job is still being stapled. It only works during the second and subsequent sets of a multi-set copy job.

  • Page 909: Jogger Unit Paper Positioning

    DETAILS 6.3 JOGGER UNIT PAPER POSITIONING B478D508.WMF In the staple mode, as every sheet of paper arrives in the jogger unit, it is vertically and horizontally aligned, then the staple edge is pressed flat to ensure the edge of the stack is aligned correctly for stapling. Vertical Paper Alignment: About 60 ms after the trailing edge of the copy passes the staple tray entrance sensor [A], the positioning roller motor [B] is energized to push the positioning roller [C] into contact with the paper.

  • Page 910: Stapler Unit Movement

    DETAILS 6.4 STAPLER UNIT MOVEMENT B478D513.WMF Side-to-Side The stapler motor [A] moves the stapler [B] from side to side. After the start key is pressed, the stapler moves from its home position to the stapling position. If two-staple-position mode is selected, for the first stack the stapler moves to the rear stapling position first, staples, moves to the front position, staples and waits at the front.
  • Page 911 DETAILS B478D514.WMF B478D523.WMF B478D515.WMF Rotation (1) In the oblique staple position mode, the stapler rotation motor [A] rotates the stapler units [B] 45° to counterclockwise after it moves to the stapling position. Rotation (2) When the staple end condition arises, the stapler motor moves the stapler to the front and the stapler rotation motor rotates the stapler unit to clockwise to remove the staple cartridge [C].
  • Page 912 DETAILS 6.5 STAPLER B478D521.WMF B478D516.WMF B478D522.WMF When the aligned copies are brought to the stapling position by the positioning roller and jogger fences, the staple hammer motor [A] starts stapling. During stapling, the stapler trims off the excess length [B] of the staples by lowering the cutter [C].
  • Page 913 DETAILS B478D518.WMF B478D517.WMF The stapler has a staple end sensor [A], cartridge set sensor [B] and staple hammer HP sensor [C]. When a staple end or no cartridge condition is detected, a message is displayed advising the operator to install a staple cartridge. If this condition is detected during a copy job, the indication will appear, and the copy job will stop.
  • Page 914 DETAILS 6.6 FEED-OUT B478D519.WMF B478D512.WMF After the copies have been stapled, the stack feed-out motor [A] starts. The pawl [B] on the stack feed-out belt [C] transports the set of stapled copies up and feeds it to the shift tray exit roller [D]. When stapling starts, the exit guide motor [E] opens the upper exit guide [F], which includes the upper shift tray exit roller [G], in order to feed out the leading edge of the copy set smoothly.

  • Page 915: Paper Exit Stacking

    DETAILS 6.7 PAPER EXIT STACKING B478D524.WMF The stacking roller assembly [A] is fastened to a plate [B] on a shaft by a spring [C]. The cam [D], in contact with the bottom of the plate, is connected to the stacking roller drag motor [E] via a timing belt.
  • Page 916 DETAILS 6.8 SHIFT TRAY 6.8.1 OVERVIEW B478D010.WMF The shift tray lift motor [A] controls the vertical position of the shift tray [B] through gears and timing belts [C]. Stand-by Mode After the main switch is turned on, or when the stack is removed from the tray, the end of the feeler on the tray falls and its actuator [D] rotates up into staple mode HP sensor 2 [E] (S7) and switches it on.
  • Page 917 DETAILS 6.8.2 SHIFT TRAY UP/DOWN MOVEMENT B478D010.WMF Sort/Stack Mode (Shift Mode) The shift tray moves to home position, which is when the actuator [F] has just exited the shift mode home position sensor [G] (S12). During feed-out, the tray is lowered automatically at prescribed intervals;...

  • Page 918: Shift Tray Lower Limit Detection

    DETAILS 6.8.3 SHIFT TRAY LOWER LIMIT DETECTION B478D010.WMF This machine has two shift tray lower limit sensors: shift lower limit sensor [A] (S9) for large paper (B4 and larger) and shift lower limit sensor [B] (S11) for small paper (smaller than B4). NOTE: Sensor [C] (S10) is not used.
  • Page 919 DETAILS 6.9 SHIFT TRAY SIDE-TO-SIDE MOVEMENT B478D520.WMF In sort/stack mode, the shift tray [A] moves from side to side to separate the sets of copies. The horizontal position of the shift tray is controlled by the shift motor [B] and shift gear disk [C].

  • Page 920: Jam Conditions

    DETAILS 6.10 JAM CONDITIONS 1. The entrance sensor does not turn on when the copier has fed paper 426 mm after the copier exit sensor turned off. 2. The entrance sensor does not turn off when the upper transport motor has fed paper 1.5 times the paper’s length after it turned on.

  • Page 921: Punch Unit Drive

    DETAILS 6.11 PUNCH UNIT B531 (OPTION) 6.11.1 PUNCH UNIT DRIVE B531D102.WMF The punch unit makes 2 or 3 holes at the trailing edge of the paper. The number of holes depends on a selection made on the operation panel. The cam [A] has 2 punches on one side and 3 punches on the other, and is turned by the punch motor [B].
  • Page 922 DETAILS 6.11.2 PUNCH WASTE COLLECTION B531D103.WMF Punch waste is collected in the punch waste hopper [A] positioned under the punch unit. When the level of the punch waste in the hopper rises as far as the hole [B] in the hopper, the punch waste sensor [C] turns on, stops the job, and triggers a message on the operation to indicate that the hopper is full and must be removed and emptied.
  • Page 923 DETAILS 6.12 JOGGER UNIT B513 (OPTION) 6.12.1 JOGGER UNIT MECHANICAL LAYOUT B513D003.WMF 1. Shift Jogger Fence Lift Motor 2. Shift Jogger Motor Timing Belt 3. Shift Jogger Motor 4. Shift Jogger Fence Timing Belt 5. Shift Jogger Fences 6. Shift Jogger HP Sensor 7.

  • Page 924: Jogger Unit Drive

    DETAILS 6.12.2 JOGGER UNIT DRIVE B513D002.WMF At prescribed intervals, the jogger motor [A] switches on and drives the jogger timing belt [B], gear [C] and jogger fence timing belt [D] which drives the shift jogger fences [E] against the sides of the stack to align its edges. At the end of the job, the jogger fence lift motor [F] switches on and raises the fences until the actuator [G] leaves the slot of the shift jogger fence lift HP sensor [H] and shuts off the shift jogger fence lift motor.
  • Page 925 OVERALL MACHINE INFORMATION 7. OVERALL MACHINE INFORMATION 7.1 MECHANICAL COMPONENT LAYOUT B478V500.WMF 1. Upper Tray 12. Stack Plate 2. Middle Transport Rollers 13. Staple Waste Hopper 3. Upper Tray Exit Roller 14. Stapler 4. Upper Transport Rollers 15. Alignment Brush Roller 5.

  • Page 926: Electrical Component Description

    OVERALL MACHINE INFORMATION 7.2 ELECTRICAL COMPONENT DESCRIPTION Symbol Name Function Motors Shift Tray Exit Drives the exit roller for the shift tray. Shift Tray Lift Moves the shift tray up or down. Exit Guide Opens and closes the upper exit guide. Drives the lower transport rollers, the positioning Lower Transport roller and the alignment brush roller...
  • Page 927 OVERALL MACHINE INFORMATION Symbol Name Function Detects when the paper stack height in the upper Upper Tray Limit tray is at its upper limit. Shift Tray Exit Checks for misfeeds at the shift tray exit. Exit Guide Open Detects whether the guide plate is opened or not. Detects the shift tray home position for standby Staple Mode HP 1 mode and for staple mode.
  • Page 928 OVERALL MACHINE INFORMATION Symbol Name Function SOLENOIDS (Upper) Tray Junction Drives the tray junction gate. SOL1 Gate SOL2 Stapler Junction Gate Drives the stapler junction gate. Drives the pre-stack junction gate. SOL3 Pre-Stack Junction Gate SOL4 Pre-stack Paper Stopper Drives the stopper pawl of the pre-stacking tray. Positions the stapler correctly on its return from the SOL5 Stapler Return...
  • Page 929 OVERALL MACHINE INFORMATION 7.3 DRIVE LAYOUT B478V503.WMF B478V504.WMF 1. Upper Transport Roller 2 14. Lower Transport Roller 1 2. Upper Tray Exit Roller 15. Transport Roller 1 3. Lower Transport Roller 2 16. Entrance Roller 2 4. Shift Tray Lift Motor 17.
  • Page 931 B706 3000-SHEET FINISHER...
  • Page 933 3000-SHEET FINISHER B706 TABLE OF CONTENTS 1. INSTALLATION................1 2. PREVENTIVE MAINTENANCE............2 3. REPLACEMENT AND ADJUSTMENT ..........3 3.1 DOOR AND COVER REPLACEMENT............3 Front Door....................3 Left Inner Cover ..................3 Inner Cover ....................3 Side Table and Upper Tray..............4 Left Covers ....................
  • Page 934 3.8.4 JOGGER BOTTOM FENCE MOTOR..........26 3.9 PUNCH UNIT B531 (OPTION) ..............27 3.9.1 PUNCH POSITION ADJUSTMENT........... 27 Front to Rear Adjustment............... 27 Right to Left Adjustment................. 27 3.10 JOGGER UNIT B513 (OPTION)............... 28 3.10.1 JOGGER UNIT ................28 3.10.2 JOGGER UNIT PCB................ 29 3.10.3 JOGGER UNIT MOTOR..............

  • Page 935: Installation

    INSTALLATION 1. INSTALLATION For details about installing the 3000 Sheet Finisher B706, please refer to the instructions you received with the instructions or the “1. Installation” in the main machine service manual. B706...

  • Page 936: Preventive Maintenance

    PREVENTIVE MAINTENANCE 2. PREVENTIVE MAINTENANCE For details about the 3000 Sheet Finisher B706 PM table, please refer to Section “2. Preventive Maintenance” in the main Service Manual. B706...

  • Page 937: Replacement And Adjustment

    REPLACEMENT AND ADJUSTMENT 3. REPLACEMENT AND ADJUSTMENT 3.1 DOOR AND COVER REPLACEMENT B706R502.WMF B706R505.WMF Front Door 1. Remove the front door screw [A] ( x 1). 2. Remove the front door [B]. Left Inner Cover 1. Remove the front door. 2.

  • Page 938: Side Table And Upper Tray

    REPLACEMENT AND ADJUSTMENT Side Table and Upper Tray B706R503.WMF 1. Remove the side table [A] ( x 2). Slide to the right to remove it. 2. Click the release lever [B] and remove the upper tray [C]. B706...

  • Page 939: Left Covers

    REPLACEMENT AND ADJUSTMENT B706R504.WMF B706R501.WMF Left Covers 1. Remove the left upper panel [A]. 2. Remove the left upper cover [B] ( x 2,  x 2). 3. Remove the door and left inner cover. (See “Front Door and Left Inner Cover Replacement”.) 4.

  • Page 940: Rollers

    REPLACEMENT AND ADJUSTMENT 3.2 ROLLERS 3.2.1 SHIFT POSITIONING ROLLER B706R522.WMF 1. Above the shift tray, pull the roller mount [A] out. 2. Remove the rollers [B] and [C] ( x 1 each) B706...

  • Page 941: Positioning Roller

    REPLACEMENT AND ADJUSTMENT 3.2.2 POSITIONING ROLLER B706R506.WMF 1. Open the front door. 2. Remove the snap ring [A]. 3. Release the rubber belt [B]. 4. Replace the positioning roller [C]. B706...

  • Page 942: Alignment Brush Roller

    REPLACEMENT AND ADJUSTMENT 3.2.3 ALIGNMENT BRUSH ROLLER B706R507.WMF B706R508.WMF 1. Open the front door and pull out the staple unit. 2. Remove the rear cover. 3. Remove the main board and all connectors ( x 8). 4. Remove the screw [A] and tension spring [B] for the tension bracket [C], and release the tension of the timing belt.

  • Page 943: Stack Feed-Out Belt

    REPLACEMENT AND ADJUSTMENT 3.3 STACK FEED-OUT BELT [B] [C] B706R523.WMF B706R524.WMF 1. Open the front door. 2. Pull out the jogger and stapler unit. 3. Remove the inner cover [A] ( x 2). 4. Remove the sensor bracket [B] ( x 1,  x 1, clamp x 1). 5.

  • Page 944: Jogger Fence

    REPLACEMENT AND ADJUSTMENT 3.4 JOGGER FENCE B706R525.WMF 1. Open the front door. 2. Pull out the jogger and stapler unit. 3. Push both fences to the center. 4. Remove the left jogger fence [A] ( x 1) 5. Remove the right jogger fence [B] ( x 1). NOTE: If the screws are difficult to remove or re-attach, remove the jogger fence belt and spring plate.

  • Page 945: Sensors

    REPLACEMENT AND ADJUSTMENT 3.5 SENSORS 3.5.1 STACK HEIGHT 1, 2 AND EXIT GUIDE OPEN SENSOR B706R509.WMF Stack Height Sensors 1 and 2 1. Remove the top cover. ( 3.1) 2. Remove the left upper panel and left upper cover ( x 2,  x 2). 3.

  • Page 946: Upper Tray Paper Limit And Exit Sensor

    REPLACEMENT AND ADJUSTMENT 3.5.2 UPPER TRAY PAPER LIMIT AND EXIT SENSOR B706R510.WMF Upper Tray Paper Limit Sensor 1. Remove the top cover. 2. Remove the sensor cover [A] ( x 2). 3. Remove the sensor bracket [B] ( x 1). 4.

  • Page 947: Shift Tray Exit Sensor

    REPLACEMENT AND ADJUSTMENT 3.5.3 SHIFT TRAY EXIT SENSOR B706R511.WMF B706R512.WMF 1. Remove the top cover. 2. Open the front door. 3. Remove the inner cover. 4. Release the upper exit guide springs [A] (x 2). 5. Disconnect the link [B] from the cam ( x 1). 6.

  • Page 948: Entrance And Stapler Tray Entrance Sensors

    REPLACEMENT AND ADJUSTMENT 3.5.4 ENTRANCE AND STAPLER TRAY ENTRANCE SENSORS B706R513.WMF B706R514.WMF Entrance Sensor 1. Disconnect the finisher from the copier. 2. Remove the sensor bracket [A] ( x 1). 3. Replace the entrance sensor [B] ( x 1,  x 1). Stapler Tray Entrance Sensor 1.

  • Page 949: Pre-Stack Paper Sensor

    REPLACEMENT AND ADJUSTMENT 3.5.5 PRE-STACK PAPER SENSOR B706R521.WMF B706R515.WMF B706R516.WMF 1. Remove the rear cover. 2. Remove the main board [A] ( x 8,  x all). 3. Release the guide [B] ( x 2). 4. Open the front door. 5.

  • Page 950: Staple Waste Hopper Sensor

    REPLACEMENT AND ADJUSTMENT 3.5.6 STAPLE WASTE HOPPER SENSOR B706R517.WMF 1. Open the front door, pull out the stapler unit, then remove the rear cover. 2. Remove the rear cover ( x 2). 3. Remove the staple waste hopper [A] ( x 1). 4.

  • Page 951: Stapler Rotation Hp And Stapler Return Sensors

    REPLACEMENT AND ADJUSTMENT 3.5.7 STAPLER ROTATION HP AND STAPLER RETURN SENSORS B706R519.WMF 1. Remove the stapler unit. (See next page.) 2. Remove the stapler mount bracket [A] ( x 4, springs x 2). 3. Replace the stapler rotation HP sensor [B] ( x 1). 4.

  • Page 952: Stapler

    REPLACEMENT AND ADJUSTMENT 3.6 STAPLER B706R518.WMF 1. Open the front door and pull out the staple tray. 2. Remove the stapler unit harness cover [A]. 3. Remove the stapler cover [B] ( x 1,  x 2). 4. Lift the stapler off of the pegs [C]. B706...

  • Page 953: Shift Tray Motor

    REPLACEMENT AND ADJUSTMENT SHIFT TRAY MOTOR B706R531.WMF 1. Remove the front door and rear cover ( 3.1). 2. Shift motor [A] ( x 2,  x 3) B706...

  • Page 954: Stacking Roller/Roller Drag Motors, Return Hp Sensor

    REPLACEMENT AND ADJUSTMENT 3.7.1 STACKING ROLLER/ROLLER DRAG MOTORS, RETURN HP SENSOR B706R526.WMF 1. Do the procedures to remove the front door and all covers, with the exception of the left lower cover and top cover (labeled [C]: and [E]). NOTE: Be sure to lower the shift tray by pulling the gear toward you. The shift tray must be down.
  • Page 955 REPLACEMENT AND ADJUSTMENT B706R527.WMF B706R528.WMF 6. Remove the end fence [A] and plate [B] ( x 2). 7. Disengage the end fence races [C] from the rollers [D] behind the fence. 8. Remove the upper stay [E] ( x 4). 9.
  • Page 956 REPLACEMENT AND ADJUSTMENT B706R530.WMF B706R529.WMF 12. Remove the stacking motor bracket [A] (bushing x 1,  x 1). 13. Remove the stacking motor [B] ( x 2). 14. Remove the roller drag motor bracket [C] ( x 2). 15. Remove return HP sensor [D]. 16.

  • Page 957: Z-Fold Jogger Unit

    REPLACEMENT AND ADJUSTMENT 3.8 Z-FOLD JOGGER UNIT 3.8.1 Z-FOLD JOGGER UNIT COVER B706R101.WMF 1. Open the front door. 2. Pull out the stapler tray unit [A]. 3. Remove the Z-fold jogger unit cover [B] ( x 2). B706...

  • Page 958: Z-Fold Jogger Unit

    REPLACEMENT AND ADJUSTMENT 3.8.2 Z-FOLD JOGGER UNIT B706R103.WMF 1. Open the front door and pull out the stapler tray unit. 2. Remove the Z-fold jogger unit cover ( x 2). 3. Remove the Z-fold jogger unit [A] ( x 4,  x 4,  x 2). B706...

  • Page 959: Jogger Top Fence Motor

    REPLACEMENT AND ADJUSTMENT 3.8.3 JOGGER TOP FENCE MOTOR B706R102.WMF 1. Open the front door and pull out the stapler tray unit. 2. Remove the Z-fold jogger unit cover ( x 2). 3. Remove the motor bracket [A] ( x 2, timing belt x 1). 4.
  • Page 960 REPLACEMENT AND ADJUSTMENT 3.8.4 JOGGER BOTTOM FENCE MOTOR B706R104.WMF 1. Open the front door and pull out the stapler tray unit. 2. Remove the jogger bottom fence motor [A] ( x 2, timing belt x 1,  x 1,  x 1). B706...
  • Page 961 REPLACEMENT AND ADJUSTMENT 3.9 PUNCH UNIT B531 (OPTION) 3.9.1 PUNCH POSITION ADJUSTMENT B531R101.WMF The position of the punched holes can be adjusted in two ways. Front to Rear Adjustment Three spacers [A] are provided with the punch unit for manual adjustment of the hole position in the main scan direction: •...
  • Page 962 REPLACEMENT AND ADJUSTMENT 3.10 JOGGER UNIT B513 (OPTION) 3.10.1 JOGGER UNIT B513I002.WMF B513R003.WMF 1. Remove the jogger unit cover [A] ( x 2). 2. Remove the jogger unit [B] ( x 2,  x 1). B706...
  • Page 963 REPLACEMENT AND ADJUSTMENT 3.10.2 JOGGER UNIT PCB B513R001.WMF 1. Remove the jogger unit from the finisher. ( 3.10.1) 2. Remove the jogger unit control PCB [A] ( x 2,  x 3) B706...
  • Page 964 REPLACEMENT AND ADJUSTMENT 3.10.3 JOGGER UNIT MOTOR B513R002.WMF 1. Remove the jogger unit from the finisher. ( 3.10.1) 2. Remove the shift jogger motor [A] ( x 2,  x 1). 3. Remove the shift jogger lift motor [B ] ( x 2,  x 1). B706...
  • Page 965 TROUBLESHOOTING 4. TROUBLESHOOTING If the machine logs an SC code in the display of the operation panel, see “Section 4 Troubleshooting” of the Service Manual. Section 4 contains a complete list of all service codes and how to troubleshoot the problem. B706...
  • Page 966 SERVICE TABLES 5. SERVICE TABLES For details about 3000-Sheet Finisher B706 SP codes, please refer to “5. Service Tables” in the main machine service manual. 5.1 DIP SWITCHES DPS100 Description Default Free run: A4 LEF, staple mode Free run: staple and tray shift NOTE: Do not use any other settings.
  • Page 967 DETAILS 6. DETAILS 6.1 TRAY AND STAPLER JUNCTION GATE Upper Tray Mode B706D506.WMF Sort/Stack Mode Staple Mode B706D505.WMF B706D507.WMF Depending on the finishing mode, the copies are directed up, straight through, or down by the combinations of open and closed junction gates. Selected Operation Mode Solenoid/Gate Upper Tray...
  • Page 968 DETAILS 6.2 PAPER PRE-STACKING B706D000.WMF This mechanism improves productivity in staple mode. It is only used when copying on A4, LT, or B5 (all LEF). During stapling, the copier has to wait. This mechanism reduces the wait by holding the first two sheets of a job while the previous job is still being stapled. It only works during the second and subsequent sets of a multi-set copy job.
  • Page 969 DETAILS 6.3 JOGGER UNIT PAPER POSITIONING B706D508.WMF In the staple mode, as every sheet of paper arrives in the jogger unit, it is vertically and horizontally aligned, then the staple edge is pressed flat to ensure the edge of the stack is aligned correctly for stapling. Vertical Paper Alignment: About 60 ms after the trailing edge of the copy passes the staple tray entrance sensor [A], the positioning roller motor [B] is energized to push the positioning roller [C] into contact with the paper.
  • Page 970 DETAILS 6.4 STAPLER UNIT MOVEMENT B706D513.WMF Side-to-Side The stapler motor [A] moves the stapler [B] from side to side. After the start key is pressed, the stapler moves from its home position to the stapling position. If two-staple-position mode is selected, for the first stack the stapler moves to the rear stapling position first, staples, moves to the front position, staples and waits at the front.
  • Page 971 DETAILS B706D514.WMF B706D523.WMF B706D515.WMF Rotation (1) In the oblique staple position mode, the stapler rotation motor [A] rotates the stapler units [B] 45° to counterclockwise after it moves to the stapling position. Rotation (2) When the staple end condition arises, the stapler motor moves the stapler to the front and the stapler rotation motor rotates the stapler unit to clockwise to remove the staple cartridge [C].
  • Page 972 DETAILS 6.5 STAPLER B706D521.WMF B706D516.WMF B706D522.WMF When the aligned copies are brought to the stapling position by the positioning roller and jogger fences, the staple hammer motor [A] starts stapling. During stapling, the stapler trims off the excess length [B] of the staples by lowering the cutter [C].
  • Page 973 DETAILS B706D518.WMF B706D517.WMF The stapler has a staple end sensor [A], cartridge set sensor [B] and staple hammer HP sensor [C]. When a staple end or no cartridge condition is detected, a message is displayed advising the operator to install a staple cartridge. If this condition is detected during a copy job, the indication will appear, and the copy job will stop.
  • Page 974 DETAILS 6.6 FEED-OUT B706D519.WMF B706D512.WMF After the copies have been stapled, the stack feed-out motor [A] starts. The pawl [B] on the stack feed-out belt [C] transports the set of stapled copies up and feeds it to the shift tray exit roller [D]. When stapling starts, the exit guide motor [E] opens the upper exit guide [F], which includes the upper shift tray exit roller [G], in order to feed out the leading edge of the copy set smoothly.
  • Page 975 DETAILS 6.7 PAPER EXIT STACKING B706D524.WMF The stacking roller assembly [A] is fastened to a plate [B] on a shaft by a spring [C]. The cam [D], in contact with the bottom of the plate, is connected to the stacking roller drag motor [E] via a timing belt.
  • Page 976 DETAILS 6.8 SHIFT TRAY 6.8.1 OVERVIEW B706D010.WMF The shift tray lift motor [A] controls the vertical position of the shift tray [B] through gears and timing belts [C]. Stand-by Mode After the main switch is turned on, or when the stack is removed from the tray, the end of the feeler on the tray falls and its actuator [D] rotates up into staple mode HP sensor 2 [E] (S7) and switches it on.
  • Page 977 DETAILS 6.8.2 SHIFT TRAY UP/DOWN MOVEMENT B706D010.WMF Sort/Stack Mode (Shift Mode) The shift tray moves to home position, which is when the actuator [F] has just exited the shift mode home position sensor [G] (S12). During feed-out, the tray is lowered automatically at prescribed intervals;...
  • Page 978 DETAILS 6.8.3 SHIFT TRAY LOWER LIMIT DETECTION B706D010.WMF This machine has two shift tray lower limit sensors: shift lower limit sensor [A] (S9) for large paper (B4 and larger) and shift lower limit sensor [B] (S11) for small paper (smaller than B4). NOTE: Sensor [C] (S10) is not used.
  • Page 979 DETAILS 6.9 SHIFT TRAY SIDE-TO-SIDE MOVEMENT B706D520.WMF In sort/stack mode, the shift tray [A] moves from side to side to separate the sets of copies. The horizontal position of the shift tray is controlled by the shift motor [B] and shift gear disk [C].
  • Page 980 DETAILS 6.10 STAPLING Z-FOLDED PAPER B706D004.WMF B706D005.WMF Here is the operation sequence for jogging and stapling Z-folded sheets: The lower jogger fence lifts to receive the Z-folded sheets. The top fence moves down, to the horizontal position. A sheet of paper goes into the stapler tray. The positioning roller turns when each sheet is fed to the stapler tray.
  • Page 981 DETAILS 6.11 JAM CONDITIONS 1. The entrance sensor does not turn on when the copier has fed paper 426 mm after the copier exit sensor turned off. 2. The entrance sensor does not turn off when the upper transport motor has fed paper 1.5 times the paper’s length after it turned on.
  • Page 982 DETAILS 6.12 PUNCH UNIT B531 (OPTION) 6.12.1 PUNCH UNIT DRIVE B531D102.WMF The punch unit makes 2 or 3 holes at the trailing edge of the paper. The number of holes depends on a selection made on the operation panel. The cam [A] has 2 punches on one side and 3 punches on the other, and is turned by the punch motor [B].
  • Page 983 DETAILS 6.12.2 PUNCH WASTE COLLECTION B531D103.WMF Punch waste is collected in the punch waste hopper [A] positioned under the punch unit. When the level of the punch waste in the hopper rises as far as the hole [B] in the hopper, the punch waste sensor [C] turns on, stops the job, and triggers a message on the operation to indicate that the hopper is full and must be removed and emptied.

  • Page 984: Jogger Unit Mechanical Layout

    DETAILS 6.13 JOGGER UNIT B513 (OPTION) 6.13.1 JOGGER UNIT MECHANICAL LAYOUT B513D003.WMF 1. Shift Jogger Fence Lift Motor 2. Shift Jogger Motor Timing Belt 3. Shift Jogger Motor 4. Shift Jogger Fence Timing Belt 5. Shift Jogger Fences 6. Shift Jogger HP Sensor 7.
  • Page 985 DETAILS 6.13.2 JOGGER UNIT DRIVE B513D002.WMF At prescribed intervals, the jogger motor [A] switches on and drives the jogger timing belt [B], gear [C] and jogger fence timing belt [D] which drives the shift jogger fences [E] against the sides of the stack to align its edges. At the end of the job, the jogger fence lift motor [F] switches on and raises the fences until the actuator [G] leaves the slot of the shift jogger fence lift HP sensor [H] and shuts off the shift jogger fence lift motor.
  • Page 986 OVERALL MACHINE INFORMATION 7. OVERALL MACHINE INFORMATION 7.1 MECHANICAL COMPONENT LAYOUT B706V900.WMF 1. Upper Tray 12. Stack Plate 2. Middle Transport Rollers 13. Staple Waste Hopper 3. Upper Tray Exit Roller 14. Stapler 4. Upper Transport Rollers 15. Alignment Brush Roller 5.
  • Page 987 OVERALL MACHINE INFORMATION 7.2 ELECTRICAL COMPONENT DESCRIPTION Symbol Name Function Motors Shift Tray Exit Drives the exit roller for the shift tray. Moves the shift tray up or down. Shift Tray Lift Opens and closes the upper exit guide. Exit Guide Drives the lower transport rollers, the positioning Lower Transport roller and the alignment brush roller...
  • Page 988 OVERALL MACHINE INFORMATION Symbol Name Function SENSORS Entrance Detects the copy paper entering the finisher and checks for misfeeds. Upper Tray Exit Checks for misfeeds at the upper tray. Detects when the paper stack height in the upper Upper Tray Limit tray is at its upper limit.
  • Page 989 OVERALL MACHINE INFORMATION Symbol Name Function SENSORS Detects the when both shift jogger fences are at the Shift Jogger Lift HP lowered position and ready to move against the sides of the stack. Jogger Unit B513 (option). Detects the top fence home position for Z-fold Top Fence HP paper staple mode.
  • Page 990 OVERALL MACHINE INFORMATION 7.3 DRIVE LAYOUT B706V503.WMF B706V504.WMF 1. Upper Transport Roller 2 14. Lower Transport Roller 1 2. Upper Tray Exit Roller 15. Transport Roller 1 3. Lower Transport Roller 2 16. Entrance Roller 2 4. Shift Tray Lift Motor 17.
  • Page 991 B660 Z-Folding Unit...
  • Page 993 Z-FOLDING UNIT B660 TABLE OF CONTENTS 1. INSTALLATION................1 2. PREVENTIVE MAINTENANCE............2 3. REPLACEMENT AND ADJUSTMENT ..........3 3.1 BEFORE YOU BEGIN.................. 3 3.2 COVERS ...................... 4 3.3 FEED MOTOR....................5 3.4 UPPER EXIT SENSOR ................6 3.5 UPPER STOPPER MOTOR/HP SENSOR, FEED SENSOR ....... 7 3.6 FOLD TIMING SENSOR ................

  • Page 995: Installation

    INSTALLATION 1. INSTALLATION For details about installing the Z-Folding Unit B660, please refer to the instructions you received with the instructions or the “1. Installation” in the main machine service manual. B660...

  • Page 996: Preventive Maintenance

    PREVENTIVE MAINTENANCE 2. PREVENTIVE MAINTENANCE For details about the Z-Folding Unit B660 PM table, please refer to Section “2. Preventive Maintenance” in the main Service Manual. B660...

  • Page 997: Replacement And Adjustment

    REPLACEMENT AND ADJUSTMENT 3. REPLACEMENT AND ADJUSTMENT 3.1 BEFORE YOU BEGIN B660I900.WMF 1. Disengage the Z-folding unit from the machine. 2. Disengage the Z-folding unit from the finisher (or cover sheet feeder). 3. At the bottom on the sides of the Z-folding unit: •...

  • Page 998: Covers

    REPLACEMENT AND ADJUSTMENT 3.2 COVERS B660R101.WMF [1] Open the front door. [2] Lift the horizontal transport plate to the left until it locks on the left side. [3] Pull out the Z-fold mechanism. [A]: Front door ( x 2) [B]: Front cover ( x 6) [C]: Top cover (...

  • Page 999: Feed Motor

    REPLACEMENT AND ADJUSTMENT 3.3 FEED MOTOR B660R102.WMF 1. Pull the Z-folding mechanism out of the unit, but not fully. 2. Remove: ( 3.2) • Left cover • Right cover • Back cover [A]: Motor cover ( x 3) [B]: Feed Motor ( x 2,  x 1, timing belt x 1) Re-installation Make sure that the motor cover is below the leaf springs [C].

  • Page 1000: Upper Exit Sensor

    REPLACEMENT AND ADJUSTMENT 3.4 UPPER EXIT SENSOR B660R103.WMF Left cover ( 3.2) [A]: Bracket ( x 2) [B]: Upper exit sensor bracket ( x 1,  x 1) [C]: Upper exit sensor ( x 1) B660...

  • Page 1001: Upper Stopper Motor/Hp Sensor, Feed Sensor

    REPLACEMENT AND ADJUSTMENT 3.5 UPPER STOPPER MOTOR/HP SENSOR, FEED SENSOR B660R104.WMF Front cover ( 3.2) [A]: Upper stopper motor bracket ( x 3,  x 2) [B]: Upper stopper motor HP sensor ( x 1) [C]: Upper stopper motor ( x 2,  x 1) [D]: Feed sensor bracket (...

  • Page 1002: Fold Timing Sensor

    REPLACEMENT AND ADJUSTMENT 3.6 FOLD TIMING SENSOR B660R105.WMF Pull the Z-fold mechanism out of the unit. ( 3.2) [A]: Open the right vertical transport unit cover. [B]: Plate ( x 4) [C]: Fold timing sensor ( x 1,  x 1) B660...

  • Page 1003: Lower Stopper Motor/Hp Sensor, Relay Board

    REPLACEMENT AND ADJUSTMENT 3.7 LOWER STOPPER MOTOR/HP SENSOR, RELAY BOARD B660R106.WMF Front cover ( 3.2) [A]: Lower stopper motor bracket ( x 3,  x 1) [B]: Lower stopper HP sensor ( x 1) [C]: Lower stopper motor ( x 2,  x 1,  x 1) [D]: Relay board (...

  • Page 1004: Leading Edge Sensor, Lower Exit Sensor

    REPLACEMENT AND ADJUSTMENT 3.8 LEADING EDGE SENSOR, LOWER EXIT SENSOR B660R107.WMF B660R108.WMF Pull out the Z-folding mechanism. ( 3.2) Open the right vertical transport cover [E]. [A]: Left link arm ( x 1) [B]: Left corner bracket ( x 1) [C]: Right link arm (...

  • Page 1005: Anti-Static Brush

    REPLACEMENT AND ADJUSTMENT 3.9 ANTI-STATIC BRUSH B660R109.WMF 1. Pull out the Z-folding mechanism. ( 3.2) 2. Open the left vertical transport cover [A]. 3. Open the vertical transport assembly [B]. 4. Remove the left link screw [C] of the vertical transport assembly. 5.

  • Page 1006: Fold Roller Motor

    REPLACEMENT AND ADJUSTMENT 3.10 FOLD ROLLER MOTOR B660R110.WMF 1. Pull the Z-folding mechanism out of the unit, but not fully. 2. Remove: ( 3.2) • Left cover • Right cover • Back cover [A]: Motor cover ( x 3) [B]: Fold roller motor ( x 6,  x 1, timing belt x 1) Reinstallation Make sure that the motor cover is below the leaf springs [C].

  • Page 1007: Main Control Board

    REPLACEMENT AND ADJUSTMENT 3.11 MAIN CONTROL BOARD B660R111.WMF 1. Remove the rear cover. ( 3.2) 2. Remove the main control board [A] ( x 4,  x 10) B660...

  • Page 1008: Psu

    REPLACEMENT AND ADJUSTMENT 3.12 PSU B660R112.WMF 1. Open the front door. ( 3.2) 2. Pull the Z-fold mechanism out of the unit. ( 3.2) 3. Remove the left cover and right cover. ( 3.2) 4. Remove the base top cover [A] ( x 3). 5.

  • Page 1009: Troubleshooting

    TROUBLESHOOTING 4. TROUBLESHOOTING For more about troubleshooting (jam removal, etc.), please refer to the Operating Instructions. B660...

  • Page 1010: Service Tables

    SERVICE TABLES 5. SERVICE TABLES Two SP codes have been added for the Z-folding unit. B660S901.WMF Use these SPs to adjust the locations of the first fold and the second fold. The illustration shows the position of the sheet while it goes through the lower exit rollers after it has been folded.

  • Page 1011: Details

    DETAILS 6. DETAILS 6.1 OVERVIEW B660D102.WMF B660...
  • Page 1012 DETAILS 1. Front Door Sensor 14. Grip Rollers 2. Junction Gate 15. Lower Stopper 3. Feed Rollers 16. Leading Edge Sensor 4. Feed Sensor 17. Vertical Feed Rollers – 1 5. Fold Timing Sensor 18. Anti-Static Brush 6. Pinch Idle Roller 19.

  • Page 1013: Z-Folding Unit Paper Path

    DETAILS 6.2 Z-FOLDING UNIT PAPER PATH 6.2.1 PAPER PATH WITH NO FOLDING B660D901.WMF The feed rollers [1] feed the paper from the main machine into the Z-folding unit. If Z-folding was not used for the job, the sheet feeds above the closed junction gate [2].

  • Page 1014: Paper Path With Z-Folding

    DETAILS 6.2.2 PAPER PATH WITH Z-FOLDING [11] [10] B660D201.WMF The feed rollers [1] feed the paper from the main machine into the Z-folding unit. The junction gate solenoid energizes and opens the junction gate [2]. The junction gate sends the sheet down into the Z-folding paper path. The upper and lower stopper motors move the upper stopper [3] and lower stopper [4] to the positions for the paper size that was used for the job, and for the fold positions that were selected.
  • Page 1015 DETAILS B660D202.WMF The pinch feed roller [1] feeds the sheet down against the lower stopper [2]. At the same time, these rollers turn: • 1st fold roller [3] • 2nd fold roller [4] • 3rd fold roller [5] The sheet continues to buckle until it feeds into the nip [6] of the 1st and 2nd fold rollers.
  • Page 1016 DETAILS B660D203.WMF The 1st fold roller [1] and 2nd fold roller [2] continue to turn. This feeds the edge of the 1st fold up until it hits the upper stopper [3]. The sheet lifts the feeler of the upper stopper path sensor [4]. This sensor: •...
  • Page 1017 DETAILS [10] [12] [11] B660D204.WMF The 2nd and 3rd fold rollers [1] continue to turn and feed the sheet down. The feeler of the upper stopper path sensor [2] falls and the sensor detects that the sheet is gone. The fold rollers feed the folded sheet to the lower exit rollers [3]. The lower exit sensor [4] detects the leading edge and trailing edge of the sheet.

  • Page 1018: Electrical Components

    DETAILS 6.3 ELECTRICAL COMPONENTS B660D101.WMF 1. Upper Exit Sensor 12. Relay Board 2. Front Door Sensor 13. Lower Stopper Motor 3. Junction Gate Solenoid 14. Connector Relay 4. Feed Sensor 15. Breaker 5. Pinch Idle Roller Solenoid – Upper 16. Power Supply Unit 6.

  • Page 1019: Drive Layout

    DETAILS 6.4 DRIVE LAYOUT B660D103.WMF 1. Feed Motor 8. 1st Fold Roller 2. Feed Rollers 9. Vertical Feed Rollers – 1 3. Fold Roller Motor 10. Vertical Feed Rollers – 2 4. Lower Exit Rollers 11. Vertical Feed Rollers – 3 5.
  • Page 1021 G338/G339 Scanner Unit/Printer Unit...
  • Page 1023 SCANNER/PRINTER UNIT G338/G339 TABLE OF CONTENTS 1. DETAILS...................1 1.1 MACHINE LAYOUT..................1 1.2 CONTROLLER BOARD ................2 1.2.1 CONTROLLER BOARD LAYOUT ............2 1.2.2 CONTROLLER BOARD DIP SWITCHES..........4 1.2.3 LED INDICATORS................4 1.3 ETHERNET BOARD ..................5 1.3.1 ETHERNET BOARD LAYOUT ............5 1.3.2 ETHERNET BOARD OPERATION............

  • Page 1025: Details

    (required) (optional) Ethernet Wireless LAN/USB 2.0 IEEE 1394 I/F Port 100BASE-TX IEEE 1284 I/F (Option) 10BASE-T I/F SDRAM-DIMM (128 MB) *1 SDRAM-DIMM B064/B065 (128/256 MB) *2 Optional (Option) Periheral Peripheral Devices Devices GW Controller ROM DIMM (8 MB) Connection Resident ROM...

  • Page 1026: Controller Board

    CONTROLLER BOARD 1.2 CONTROLLER BOARD 1.2.1 CONTROLLER BOARD LAYOUT CN300 CN314 (FAN Power Supply) (128MB Memory) CN301 (Option Memory) CN311 (Centronics I/F) CN311 (NIB) CN303 Slot 2 (PS3) CN302 Slot 1 (Printer Scanner DIMM or Printer DIMM) CN313 (Debug) (USB 2.0) (IEEE 1394 Firewire) (802.11b Wireless LAN) G338D999.WMF...
  • Page 1027 CONTROLLER BOARD Name CN Shape Function SDRAM DIMM I/F CN300 144-pin (Straight: SMT) Standard RAM DIMM CN301 Optional RAM DIMM ROM DIMM I/F CN302 72-pin (right-angle) Optional printer/scanner program CN303 Optional PS3 emulation program Engine I/F CN304 120-pin (right-angle DIP) Engine I/F (RAPI, CSS, MK1) IDE I/F CN305...

  • Page 1028: Controller Board Dip Switches

    CONTROLLER BOARD 1.2.2 CONTROLLER BOARD DIP SWITCHES G338D998.WMF Function Comments Boot selection Switch ON only to boot from an IC card.* Localization setting ON for export models, OFF for models for the Japanese market Model Setting Currently these switches are not used. Model Setting Model Setting : Set SW1 ON and boot from the IC card only if the normal installation procedure...

  • Page 1029: Ethernet Board

    ETHERNET BOARD 1.3 ETHERNET BOARD 1.3.1 ETHERNET BOARD LAYOUT EEPROM PHY DP83843 25 MHz Filter Modue Connector LAN I/F G338D002.WMF The Ethernet board is provided as a standard feature of this machine. Function Blocks Description PHY (Physical Layer Device) Completely standardized physical layer device for the functions of each device in the network.

  • Page 1030: Ethernet Board Operation

    ETHERNET BOARD 1.3.2 ETHERNET BOARD OPERATION The NIB is a standard IEEE802.3u type which implements 10/100Mbps auto negotiation. System initialization sets the network for 10Mbps/100Mbps. LED 2 LED 1 G338D003.WMF LED 1 (Green) Indicates the link status: Link Safe Link Fail LED 2 (Orange) Indicates the operation mode: 100 Mbps mode...

  • Page 1031: Usb

    1.4 USB 1.4.1 PIN ASSIGNMENT The controller has a type “B” receptacle (CN10). USB I/F Ethernet I/F (standard for G073 model) CN5 (SLOT1) Controller Board SIMAC G338D906.WMF Pin No. Signal Description Wiring Assignment Power Data – White Data + Green Power GND White G338/G339...

  • Page 1032: Remarks About Usb

    1.4.2 REMARKS ABOUT USB • The machine does not print reports specifically for USB. • Only one host computer is allowed for the USB connection. • After starting a job using USB, do not switch the printer off until the job has been completed.

  • Page 1033: Ieee802.11B (Wireless Lan)

    IEEE802.11B (WIRELESS LAN) 1.5 IEEE802.11B (WIRELESS LAN) 1.5.1 SPECIFICATIONS Standard applied: IEEE802.11b Data transmission rates: Speed Distance 11 Mbps 140 m (153 yd.) 5.5 Mbps 200 m (219 yd.) 2 Mbps 270 m (295 yd.) 1 Mbps 400 m (437 yd.) Network protocols: TCP/IP, Apple Talk, NetBEUI, IPX/SPX Bandwidth:...

  • Page 1034: Specifications

    SCANNER 2. SPECIFICATIONS 2.1 SCANNER Scanning method Front side main scan Scanned by CCD. Platen (original on exposure glass) Back side main scan Scanned by CIS. Back side sub scan Scanning Area Main scan Max. 297 mm Sub scan Max. 432 mm Resolution Main scan 600 dpi...

  • Page 1035: Printer

    PRINTER 2.2 PRINTER Printing Speed B065 model Max. 75 ppm (A4/LT LEF) B064 model Max. 60 ppm (A4/LT LEF) Printer Languages PCL5e/PCL6 PostScript 3 (option) RPCS (Refined Printing Command Stream) Resolution 1200 dpi (PCL6/PCL5e/PS3/RPCS) 600 dpi (PCL 6/PCL5e/PS3/RPCS) 300 dpi (PCL5e)

  • Page 1036: Controller Board Configuration

    CONTROLLER BOARD CONFIGURATION 2.3 CONTROLLER BOARD CONFIGURATION CN300 CN314 (FAN Power Supply) (128MB Memory) CN301 (Option Memory) CN311 (Centronics I/F) CN311 (NIB) CN303 Slot 2 (PS3) CN302 Slot 1 (Printer Scanner DIMM or Printer DIMM) CN313 (Debug) (USB 2.0) (IEEE 1394 Firewire) (802.11b Wireless LAN) G338D999.WMF Item...

  • Page 1037: Software Accessories

    SOFTWARE ACCESSORIES 2.4 SOFTWARE ACCESSORIES The printer drivers and utility software are provided on one CD-ROM. An auto run installer allows you to select which components to install. 2.4.1 PRINTER Printer Drivers Windows Windows NT Windows Printer language Macintosh 9x/me 2000/XP PCL6 PCL5e...

  • Page 1038: Paper Sizes Supported By The Printer

    PAPER SIZES SUPPORTED BY THE PRINTER 2.5 PAPER SIZES SUPPORTED BY THE PRINTER Paper Trays By-pass Paper Size (W x L) Duplex Main Unit/Option Tray Eur/Asia 297 x 420 mm 257 x 364 mm A4 SEF 210 x 297 mm A4 LEF 297 x 210 mm B5 SEF...

  • Page 1039: Usb Specifications

    USB SPECIFICATIONS 2.6 USB SPECIFICATIONS USB connectivity is provided as an option for this machine. Interface USB 1.1, USB 2.0 Data rates 480 Mbps (high speed), 12 Mbps (full speed), 1.5 Mbps (low speed) High speed mode is only supported by USB 2.0. 2.7 IEEE 802.11B SPECIFICATIONS Standard applied IEEE802.11b...

  • Page 1041: Mfp Options

    MFP OPTIONS B659 Printer/Scanner Unit B581 IEEE1394 Interface Board (Firewire) B596 USB2.0 Interface Board B582 IEEE802.11B Interface Board (WLAN) G377 Bluetooth Interface Unit B609 File Format Converter (MLB) B735 Data Overwrite Security Unit...

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