Page 1 D887 Operating Instructions M-TYPE DELTA...
Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of the corporation Dürkopp Adler GmbH and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler GmbH. Copyright ©...
Page 3: Table Of Contents
Table of Contents About these instructions ..............5 For whom are these instructions intended? .......... 5 Representation conventions – symbols and characters ......6 Other documents ................... 7 Liability ....................8 Safety....................9 Basic safety instructions ................ 9 Signal words and symbols used in warnings........10 Machine description................
Page 4 Table of Contents Programming Commander DELTA ..........57 Control panel Commander Delta ............57 Navigating the Commander DELTA control panel ......58 5.2.1 Symbols and buttons ................59 5.2.2 Entering values..................60 5.2.3 Navigating the burger menu ..............61 5.2.4 Navigation during the start of the control panel ........
Page 5 Table of Contents Maintenance..................143 Cleaning .................... 144 Lubricating ..................146 6.2.1 Lubricating the machine head ............147 6.2.2 Lubricating the hook ................148 Servicing the pneumatic system............149 6.3.1 Adjusting the operating pressure............149 6.3.2 Draining the water-oil mixture............150 6.3.3 Cleaning the filter element..............
Page 6 Table of Contents Technical data ................. 203 11.1 Data and characteristic values ............203 11.2 Requirements for fault-free operation..........204 Appendix ..................205 12.1 Wiring diagram .................. 205 12.2 Tabletop drawings ................220 Operating Instructions D887 - 00.0 - 10/2022...
Page 7: About These Instructions
About these instructions About these instructions These instructions have been prepared with utmost care. They contain information and notes intended to ensure long-term and reliable operation. Should you notice any discrepancies or if you have improvement requests, then we would be glad to receive your feedback through Customer Service (...
Page 8: Representation Conventions - Symbols And Characters
About these instructions Representation conventions – symbols and characters Various information in these instructions are represented or high- lighted by the following characters in order to facilitate easy and quick understanding: Proper setting Specifies proper setting. Disturbances Specifies the disturbances that can occur from an incorrect setting. Cover Specifies which covers must be disassembled in order to access the components to be set.
Page 9: Other Documents
About these instructions Information Additional information, e.g. on alternative operating options. Order Specifies the work to be performed before or after an adjustment. References  Reference to another section in these instructions. Safety Important warnings for the user of the machine are specifically marked.
Page 10: Liability
About these instructions Liability All information and notes in these instructions have been compiled in accordance with the latest technology and the applicable stan- dards and regulations. Dürkopp Adler cannot be held liable for any damage resulting from: • Breakage and transport damages, •...
Page 11: Safety
Safety Safety This chapter contains basic information for your safety. Read the instructions carefully before setting up or operating the machine. Be sure to follow the information in the safety instructions. Failure to do so can result in serious injury and property damage. Basic safety instructions The machine may only be used as described in these instructions.
Page 12: Signal Words And Symbols Used In Warnings
Safety All the warnings and safety signs on the machine must always be in legible condition. Do not remove! Missing or damaged warnings and safety signs must be replaced immediately. Requirements Only qualified specialists may be used for: to be met by •...
Page 13 Safety WARNING (with hazard symbol) If ignored, moderate or minor injury can result NOTICE (with hazard symbol) If ignored, environmental damage can result NOTICE (without hazard symbol) If ignored, property damage can result Symbols The following symbols indicate the type of danger to personnel: Icon Type of danger General...
Page 14 Safety Examples Examples of the layout of warnings in the text: DANGER Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that will result in serious injury or even death if ignored. WARNING Type and source of danger! Consequences of non-compliance.
Page 15 Safety NOTICE Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in property damage if ignored. NOTICE Type and source of danger! Consequences of non-compliance.
Page 16 Safety Operating Instructions D887 - 00.0 - 10/2022...
Page 17: Machine Description
Machine description Machine description Components of the machine Fig. 1: Components of the machine ① ⑧ ⑦ ② ③ ④ ⑤ ⑥ (1) - Motor-driven thread tension (5) - Service Stop button (2) - Favorite buttons (6) - Winder (motor driven) (3) - Electronic jog dial (7) - Oil level indicator (4) - Push buttons...
Page 18: Proper Use
Machine description Proper use WARNING Risk of injury from live, moving and cutting parts as well as from sharp parts! Improper use can result in electric shock, crushing, cutting and punctures. Follow all instructions provided. NOTICE Non-observance will lead to property damage! Improper use can result in material damage at the machine.
Page 19: Declaration Of Conformity
Machine description Declaration of Conformity The machine complies with European regulations ensuring health, safety, and environmental protection as specified in the declara- tion of conformity or in the declaration of incorporation. Operating Instructions D887 - 00.0 - 10/2022...
Page 20 Machine description Operating Instructions D887 - 00.0 - 10/2022...
Page 21: Operation
Operation Operation The operating sequence consists of several different steps. Fault-free operation is necessary in order to achieve a good sewing result. Preparing the machine for operation WARNING Risk of injury from moving, cutting and sharp parts! Crushing, cutting and punctures are possible. If possible, make preparations only when the machine is switched off.
Page 22: Switching On And Off The Machine
Operation Switching on and off the machine Fig. 2: Switching on and off the machine ① ② (1) - Button (2) - Switch Switching on the machine To switch on the machine: Press the switch (2) on the rear of the control to position I. ...
Page 23: Switching On And Off The Sewing Light
Operation Switching on and off the sewing light The machine comes with a classic sewing light (1) in the area of the needle and machine head lighting (2) in the area of the arm. Fig. 3: Switching on and off the sewing light (1) ②...
Page 24: Inserting Or Changing The Needle
Operation Inserting or changing the needle WARNING Risk of injury from sharp parts! Puncture possible. Switch off the machine before you insert or change the needle. NOTICE Property damage may occur! There is a risk of machine damage, needle breakage or thread breaking if the distance between needle and hook tip is incorrect.
Page 25 Operation To change the needle in a one-needle machine: Turn the handwheel until the needle bar (1) is seated in the top slot. Unlock the roller foot. Loosen the lever (2). Pull the needle out towards the bottom. Insert the new needle into the hole in the needle bar (1) until it reaches the end stop.
Page 26: For Two-Needle Machines
Operation 4.4.2 For two-needle machines Fig. 5: Inserting or changing the needle ① ④ ② ② ③ ③ (1) - Needle bar (3) - Groove (2) - Screw (4) - Needle holder To change the needle in a two-needle machine: Turn the handwheel until the needle bar (1) has reached the upper end position.
Page 27: Threading The Needle Thread
Operation Tension faults An incorrect hook side clearance can cause the following disturbances: • Changing to a thinner needle: • Skipped stitch • Thread damage • Changing to a thicker needle: • Damage to the tip of the hook • Damage to the needle Threading the needle thread WARNING Risk of injury from needle tip and moving parts!
Page 28: For One-Needle Machines
Operation 4.5.1 For one-needle machines Fig. 6: Threading the needle thread (one-needle machine) (1) ② ① (1) - Tube (2) - Thread guide on the unwinding bracket To thread the needle thread: Fit the thread reel on the reel stand. The unwinding bracket must stand directly above the thread reel.
Page 29 Operation Fig. 7: Threading the needle thread (one-needle machine) (2) ① ⑧ ⑦ ⑥ ③ ⑤ ④ (1) - Tube (6) - Front tension (3) - Thread tensioning spring (7) - Rear tension (4) - Guide (8) - Pretension (5) - Pin Feed the thread counterclockwise from the tube (1) around the pretension (8).
Page 30 Operation Fig. 9: Threading the needle thread (one-needle machine) (4) ⑨ ⑩ ⑪ ③ ⑫ ⑬ ⑭ ⑮ (3) - Thread tensioning spring (12) - Upper thread guide (9) - Thread lever (13) - Lower thread guide (10) - Thread regulator (14) - Thread guide (11) - Hook (15) - Needle eye...
Page 31: For Two-Needle Machines
Operation 14. Pull the thread through the needle eye (15) in such a way that the loose thread end has a length of approx. 4 cm with the thread lever (9) at the highest position. Important: Check the thread length. If the loose thread end is too long, the thread may be caught by the hook and cause a disturbance.
Page 32 Operation Threading the left needle thread at the tensioning plate Fig. 11: Threading the needle thread (two-needle machine) (2) ⑤ ④ ③ ① ⑥ ⑦ ⑧ (1) - Tube (left thread) (6) - Pin (left thread) (3) - Rear tension (left thread) (7) - Rear thread tensioning spring (4) - Pretension (left thread) (8) - Hook...
Page 33 Operation Fig. 13: Threading the needle thread (4) ⑩ ⑧ ⑨ ⑦ (7) - Rear thread tensioning spring (9) - Pin (left thread) (10) - Needle thread regulator (8) - Hook (left thread) Feed the thread through the hook (8) and then clockwise through the thread tensioning spring (7) from below.
Page 34 Operation Threading the right needle thread at the tensioning plate Fig. 14: Threading the needle thread (two-needle machine) (5) ⑪ ⑫ ⑬ ⑭ ⑰ ⑯ ⑮ (11) - Tube (right thread) (15) - Pin (right thread) (12) - Pretension (right thread) (16) - Hook (right thread) (13) - Rear tension (17) - Front thread tensioning spring...
Page 35 Operation Fig. 15: Threading the needle thread (6) ⑱ ⑧ ⑨ ⑯ ⑰ (8) - Hook (17) - Front thread tensioning spring (9) - Pin (right thread) (16) - Guide (18) - Needle thread regulator (right thread) 14. Feed the thread through hook (16) and over hook (8) before feeding it clockwise through the front thread tensioning spring (17) from below.
Page 36 Operation Fig. 16: Threading the needle thread (two-needle machine) (7) ⑲ ⑳ (19) - Holes in thread lever (22) - Thread guide on needle holder (20) - Upper thread guide (23) - Needle eye (21) - Lower thread guide 16. Feed the left thread from the right to the left through the upper hole of the thread lever (19).
Page 37: Winding The Hook Thread
Operation Important: Check the thread length. If the loose thread end is too long, the thread may be caught by the hook and cause a disturbance. If the loose thread end is too short, the machine cannot start sewing. Winding the hook thread WARNING Risk of injury from needle tip and moving parts! Puncture, cutting and crushing possible.
Page 38 Operation Fig. 17: Winding the hook thread (1) ③ ① ② (1) - Pretension (3) - Thread guide (2) - Thread guide Feed the thread through the first two holes of the thread guide (2): from left to right through the first hole and from right to left through the second hole.
Page 39 Operation Fig. 18: Winding the hook thread (2) ⑦ ⑥ ④ ⑤ (4) - Winder lever (6) - Knife (5) - Bobbin shaft (7) - Winder Guide the thread to the winder (7). Clamp the thread behind the knife (6) and tear off the loose end behind it.
Page 40: Changing The Bobbin
Operation Changing the bobbin WARNING Risk of injury from needle tip and moving parts! Puncture, cutting and crushing possible. Turn off the machine before changing the bobbin. NOTICE Property damage may occur! The surface of the bobbin may become damaged, causing the bobbin rotation monitor to stop working correctly.
Page 41 Operation To change the bobbin: Swivel up the bobbin case retainer (1). Remove the empty bobbin. Insert a full bobbin: Important Insert the bobbin so that it moves in the opposite direction of the hook when the thread is pulled out. Feed the hook thread through the slot (5) in the bobbin case retainer.
Page 42: Thread Tension
Operation Thread tension Together with the hook thread tension, the needle thread tension influences the final seam pattern. With thin sewing material, excessive thread tension can lead to undesired ruffing and thread breaking. Proper setting If the tension of needle thread and hook thread is identical, the thread interlace lies in the middle of the sewing material.
Page 43: Adjusting The Hook Thread Tension
Operation 4.8.2 Adjusting the hook thread tension WARNING Risk of injury from needle tip and moving parts! Puncture, cutting and crushing possible. Switch off the machine before adjusting the hook thread tension. Fig. 22: Adjusting the hook thread tension ① ②...
Page 44: Adjusting The Needle Thread Regulator
Operation Adjusting the needle thread regulator WARNING Risk of injury from needle tip and moving parts! Puncture, cutting and crushing possible. Switch off the machine before adjusting the needle thread regulator. The needle thread regulator determines the tension applied to guide the needle thread around the hook.
Page 45: For Two-Needle Machines
Operation 4.9.2 For two-needle machines Fig. 24: Adjusting the needle thread regulator (two-needle machine) ③ ① ④ ② (1) - Rear needle thread regulator (3) - Screw (2) - Front needle thread regulator (4) - Screw To adjust the needle thread regulator for the left thread on two- needle machines: Loosen the screw (3).
Page 46: Lifting The Sewing Foot
Operation 4.10 Lifting the sewing foot Lifting with the hand lever Fig. 25: Lifting with the hand lever ① (1) - Hand lever To lift the roller foot: Turn the lever (1) all the way in the direction of the arrow. ...
Page 47 Operation Fig. 26: Lifting with the pedal ① (1) - Pedal To lift the roller foot: Press the pedal (1) halfway back.  The machine stops and lifts the sewing foot. The roller foot remains up as long as the pedal is pressed halfway back.
Page 48 Operation Opening the roller foot Fig. 27: Opening the roller foot ① (1) - Roller foot Open the roller foot in the direction of the arrow (1). Operating Instructions D887 - 00.0 - 10/2022...
Page 49: Setting Quick Stroke Adjustment (Optional)
Operation 4.11 Setting quick stroke adjustment (optional) On machines equipped with a knee button, the increased roller foot stroke is connected to a knee button. You can assign functions to the knee button in the software using the control panel of the machine. 4.12 Quick functions on the push buttons The machine has push buttons on the machine arm which can be used to activate specific functions while sewing.
Page 50 Operation Activating a function To activate the function key: Press the desired button.  Function is activated. The button lights up. Deactivating a function To activate/deactivate a function key: Press the desired button again.  Function is deactivated. The button turns off. Functions of the buttons Button Function...
Page 51 Operation Button Function Stitch length When this button is selected, the machine sews with the greater stitch length that was programmed for this stitch length on the control panel. Value of the additional needle thread tension +/– +/– Activating this button will cause the machine to sew with the programmed additional thread tension.
Page 52: Assigning A Function To The Favorite Buttons
Operation 4.12.2 Assigning a function to the favorite buttons You can transfer the button functions from the push button panel to the favorite buttons. Select a function that you frequently use so that you can switch it on faster while sewing. Fig.
Page 53: Sewing
Operation 4.13 Sewing WARNING Risk of injury from the needle if sewing is started unintentionally! Puncture possible. Do not press the pedal when your fingers are in the area of the needle tip. Fig. 30: Sewing ① ② ③ ④ (1) - Position +1 (3) - Position -1 (2) - Position 0...
Page 54 Operation Status Processes At seam beginning Backtacking • Press the pedal forwards (position +1) and keep it and sewing there. Machine sews a start bartack (if specified). Afterwards, the machine continues to sew - with increasing speed the further forward the pedal is pressed.
Page 55: Controlling The Trimmer
Operation 4.14 Controlling the trimmer 4.14.1 Switching the trimmer on and off Fig. 31: Switching on and off ① ② ③ (1) - Button (3) - Knife (2) - Upper knife carrier Switching on Press the button (1) on the control panel. ...
Page 56: Adjusting The Material Guide
Operation 4.14.2 Adjusting the material guide A hinged guide can be used to ensure that the sewing material is fed correctly to the cutting knife. Fig. 32: Adjusting the material guide ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ (1) - Operating lever (5) - Pressure piece (2) - Screw (6) - Guide...
Page 57 Operation To ensure the sewing material is guided more smoothly, you can adjust the height of a pressure piece (5) attached to the guide (6) by loosening the fastening screw (4). Important While the cutting mechanism does not require any special main- tenance, you should drip a few drops of lubricant into the felt lubricator (1) or into the corresponding lubricator on the holder (2) in order to ensure that the mechanism will keep working properly.
Page 58 Operation Operating Instructions D887 - 00.0 - 10/2022...
Page 59: Programming Commander Delta
Programming Commander DELTA Programming Commander DELTA Control panel Commander Delta Fig. 34: Control panel Commander Delta All settings in the software are performed using the Commander DELTA control panel. Information If a value is entered that is not within the specified value range, the software will automatically adopt the limit value which is closest to your entry from the value range.
Page 60: Navigating The Commander Delta Control Panel
Programming Commander DELTA Navigating the Commander DELTA control panel You navigate the control panel by tapping the screen with your fingers. There is no need for an input device. You can open menus by pressing the corresponding button with your finger. Swipe to switch between the different pages of the main screen.
Page 61: Symbols And Buttons
Programming Commander DELTA 5.2.1 Symbols and buttons Explanation of recurring symbols: Icon Meaning The letter shown in blue is active. A = Automatic mode M = Manual mode Press the symbol to toggle between the two modes. Programming mode (access via the burger menu), see ...
Page 62: Entering Values
Programming Commander DELTA Icon Meaning Blue tiles (multifunction) You can activate or deactivate the blue tiles that are encircled by a line and have a green bottom corner by pressing them. A long press opens a menu that allows for the input of values. Blue tiles (hold to run) You cannot enter any values for blue tiles surrounded by a square line.
Page 63: Navigating The Burger Menu
Programming Commander DELTA 5.2.3 Navigating the burger menu You can open the burger menu with a press of the symbol Fig. 36: Navigating the burger menu to Manual mode (see  p. 83) to Automatic mode (see  p. 109) to Programming mode (see ...
Page 64: User Configuration
Programming Commander DELTA User Configuration The User Configuration allows the currently logged-in user to customize the software interface to their specific needs. To access the User Configuration: Press the symbol to bring up the navigation pane.  This opens the navigation interface. Fig.
Page 65: Setting The Language
Programming Commander DELTA Press the item User Configuration (2) on the left.  You are in the User Configuration. 5.3.1 Setting the language Here, you can set the language of the software. Fig. 39: Setting the language (1) ① (1) - Language indicator To set the language: Press on the language indicator (1).
Page 66: Adjusting The Brightness
Programming Commander DELTA 5.3.2 Adjusting the brightness Here, you can adjust the brightness of the control panel. Fig. 41: Adjusting the brightness (1) ① (1) - Brightness indicator To adjust the brightness: Press on the brightness indicator (1). Enter the desired value using the push button panel or the buttons ...
Page 67: Setting The Volume
Programming Commander DELTA 5.3.3 Setting the volume Here, you can adjust the volume of the audio output. Fig. 42: Setting the audio volume (1) ① (1) - Audio volume indicator To adjust the audio volume: Press on the audio volume indicator (1). Enter the desired value using the push button panel or the buttons ...
Page 68: Setting The Smart Keys Configuration
Programming Commander DELTA 5.3.5 Setting the smart keys configuration Here, you can assign the functions of the push button panel and of the favorite buttons. Fig. 43: Setting the smart keys configuration (1) ① Smart keys configuration (1) - To set the smart keys configuration: Press on the sub-item Smart keys configuration (1).
Page 69 Programming Commander DELTA Fig. 45: Setting the smart keys configuration (3) Press to select the function to which you wish to assign the button. Press to select Without lock or With lock. Press outside the selection to exit the selection. ...
Page 70: Setting The Screen Configuration
Programming Commander DELTA 5.3.6 Setting the screen configuration The screen configuration is used for the display of the tiles in Manual mode. The setting is explained at the appropriate place in the chapter on Manual mode ( p. 84). User Management The User Management section allows you to create users and roles with different authorizations.
Page 71 Programming Commander DELTA Press Logout (1).  This opens the Login interface. Enter the username technician or press the technician symbol and the password 25483. Press  The user is logged in. To access User Management: Press the symbol to bring up the navigation pane. ...
Page 72 Programming Commander DELTA Press Settings (2).  This opens the Settings interface. Fig. 48: User Management (3) ③ ④ (3) - User Configuration (4) - User Management Press the item User Configuration (3) on the left. Press the item User Management (4) on the right. ...
Page 73: Authorizations As Default Technician
Programming Commander DELTA 5.4.1 Authorizations as Default Technician The factory setting for the Default Technician requires that the tech- nician enter their username and password (technician, 25483) to log in. If selecting User Management as a Default Technician ( p. 68), you will be presented with the following interface: Fig.
Page 74 Programming Commander DELTA 5.4.1.1 Managing roles If selecting User Management as a Default Technician ( p. 62), you will be presented with the following interface: Fig. 51: Managing roles ① (1) - Tab for roles Press the tab (1) reserved for the Roles on the left-hand side. Deleting a role To delete a role: Press the desired role.
Page 75 Programming Commander DELTA Creating/deriving a new role To create a new role: Press (only a role with fewer or equal authorizations than your own).  The list shows a new role. Define the settings for the role (see table below). Information When logged in as a Default Technician, you can only select role derivations up to the role of Technician.
Page 76 Programming Commander DELTA Read/Edit/Access Menu item Edit Position of the needle while adjusting the sewing settings Edit Bobbin Wind mode Edit Segment abort Edit Edge trimmer Edit edge guide position Edit edge guide height Edit Edge guide reference position Edit Stitch length Edit Switch stitch length...
Page 77 Programming Commander DELTA Read/Edit/Access Menu item Sewing Edit Enable multi functional tiles Edit Flat Sew User Management Edit Current user Edit Roles up to technician Edit Users up to technician Edit Auto Login Editable Operating Instructions D887 - 00.0 - 10/2022...
Page 78 Programming Commander DELTA 5.4.1.2 Managing users If selecting User Management as a Default Technician ( p. 62), you will be presented with the following interface: Fig. 52: Managing users (1) ① (1) - Tab for users Press the tab (1) reserved for the User on the left-hand side. This interface appears: Fig.
Page 79 Programming Commander DELTA Deleting a user To delete a user: Press the desired user.  The user is highlighted in blue. Press  The user disappears from the list; it has been deleted. Information Users with a symbol behind their names have been created at the factory.
Page 80 Programming Commander DELTA Icon Settings Explanation Login by NFC chip allowed or Login with NFC tag not allowed Login by USB key allowed or Login using USB not allowed Automatic login when Auto-Login machine starts; no login System start required Roles (...
Page 81: User Login
Programming Commander DELTA 5.4.2 User login The factory setting of the software is such that the Default User will be logged in automatically when the machine is switched on. This does not require any type of authorization. The following explains how you can switch users. To access User Management: Press the symbol to bring up the navigation pane.
Page 82 Programming Commander DELTA 5.4.2.1 Logging in with username and password Assigning a username and password To assign a username and password: Create a new user in User Management and assign this user a username and password ( p. 76).  The user can log in immediately with this login information. Logging in with username and password To log in with username and password: Enter username and password.
Page 83 Programming Commander DELTA Login using USB To log in with a USB key: Plug the assigned USB key into the control panel.  If the USB key has been assigned correctly, the user will be logged in. 5.4.2.3 Login with NFC tag Assigning an NFC chip to a user To assign an NFC chip to a user: Select a user in User Management or create a new user...
Page 84: Software Operating Modes
Programming Commander DELTA Software operating modes The software of the control panel offers various operating modes: • Manual mode Manual mode is the simplest operating mode. There are no programs/seam programs and no inputs for individual seam sections. Changes to the sewing foot pressure, the fullness, the stitch length, and the needle thread tension and, also, the activa- tion of other functions are always implemented immediately.
Page 85: Using Manual Mode
Programming Commander DELTA Using Manual mode In manual mode, no programs have been saved, allowing you to use all parameters in a variable manner. To access the Manual mode: Press the symbol to bring up the navigation pane.  This opens the navigation interface. Fig.
Page 86: Setting Up The User Interface
Programming Commander DELTA 5.6.1 Setting up the user interface You can customize the arrangement of the tiles and the appear- ance of the status bar in Manual mode. Arranging the tiles on the main screen The main screen consists of three pages, which you can customize to your individual needs.
Page 87 Programming Commander DELTA Fig. 57: Setting up the user interface (2) ② ③ (2) - Screen configuration (3) - Main screen configuration Go to Screen configuration (2) and press on Manual mode - Main screen configuration (3).  The interface used for configuring the main screen opens. Fig.
Page 88 Programming Commander DELTA Adjusting the information displayed in the status bar To adjust the appearance of the status bar: Go to Settings (see above). Fig. 59: Setting up the user interface (4) ④ ⑤ (4) - Screen configuration (5) - Status bar configuration Go to Screen configuration (4) and press on Manual mode - Status bar configuration (5).
Page 89: Setting The Parameters
Programming Commander DELTA Default status bar settings Fig. 61: Default status bar Spare Revolution Speed Material thickness Current Seam Length Position Handwheel Stitch count 5.6.2 Setting the parameters In Manual mode, you can set a variety of parameters. The functions and how they affect the parameters are described further below.
Page 90 Programming Commander DELTA Fig. 62: Setting the parameters ⑤ ⑥ ① ② ③ ④ (1) - Search (4) - Parameters Segment (2) - Parameters cross-segment (5) - Parameters Segment Begin (3) - Parameters Segment End (6) - Context-sensitive help Operating Instructions D887 - 00.0 - 10/2022...
Page 91: Setting Cross-Segment Parameters
Programming Commander DELTA 5.6.3 Setting cross-segment parameters There are various options for setting the cross-segment parame- ters. The following table lists all possible options. Settings that are more complex and therefore require further explanation are described in more detail after the table. Icon Parameter Settings...
Page 92 Programming Commander DELTA Icon Parameter Settings (see  p. 92) Bobbin monitor mode Value range Point position The distance of the needle from the mate- 000–359 [°] rial can be adjusted to allow precise posi- tioning of the sewing material when starting sewing.
Page 93 Programming Commander DELTA Icon Parameter Settings Correction speed effect Value range Correction speed effect On/Off (see  p. 94) The stitch length changes slightly Stitch length depending on the speed. For this reason, the stitch length can be adjusted at different speeds by the software.
Page 94 Programming Commander DELTA 5.6.3.1 Setting the Bobbin monitor mode parameters The amount of remaining thread on the bobbin can be monitored optically or by software using this setting. Menu item Setting option 1 Setting option 2 Value range Monitor Sewing stop Monitor mode can only be used On/Off if the additional equipment of...
Page 95 Programming Commander DELTA Menu item Setting option 1 Setting option 2 Value range Software / Stitch Counter Counter Type In Software mode, the bobbin A/B/C/D is monitored by the software based on the number of stitches sewn. 4 different counters can be applied. The following 3 sub-items can be set for each of the counters.
Page 96 Programming Commander DELTA 5.6.3.2 Setting the Material thickness detection parameters To achieve consistently good sewing results for different material thicknesses, some parameters can be adjusted specifically to the material thickness. Overview of setting modes The material thickness can be identified in various modes and responded to depending on the setting.
Page 97 Programming Commander DELTA Setting options Stitch length Menu item Setting 1 Setting 2 Maximum stitch length linear Offset Value range variation reached at the -50 to 50 [%] upper material thickness limit. Material thickness at which Min. Material thickness Value range the increase/reduction of 0.0 to 10.0 [mm] the stitch length should...
Page 98 Programming Commander DELTA Options for setting the Needle thread tension parameter Menu item Setting 1 Setting 2 Maximum needle thread linear Needle thread tension Value range tension reached at the 0 to 99 [%] upper material thickness limit. Material thickness at which Min.
Page 99 Programming Commander DELTA Setting options Max. sewing speed Menu item Setting 1 Setting 2 Maximum speed reached linear Max. Speed Value range at the upper material 0 to 4000 [1/min] thickness limit. Material thickness at which Min. Material thickness Value range the adaption in speed 0.0 to 10.0 [mm] should start.
Page 100 Programming Commander DELTA Overview of setting modes The correction of the effects of high speeds can be identified in various modes and responded to depending on the setting. This general explanation can be applied to the following specific parameters. Setting mode Description In the linear setting, the size of the parameter linear...
Page 101 Programming Commander DELTA Setting options Stitch length Menu item Setting 1 Setting 2 Maximum stitch length linear Offset Value range variation reached at the -50 to 50 [%] upper speed limit. Speed at which the Min. Speed Value range increase/reduction of stitch 0-4000 [1/min] length should start.
Page 102 Programming Commander DELTA Options for setting the Needle thread tension parameter Menu item Setting 1 Setting 2 Maximum needle thread linear Needle thread tension Value range tension reached at the 0 to 99 [%] upper speed limit. Speed at which the Min.
Page 103 Programming Commander DELTA Setting options Sewing foot pressure Menu item Setting 1 Setting 2 Maximum sewing foot linear Sewing foot pressure Value range pressure reached at the 0 to 20 upper speed limit. Speed at which the Min. Speed Value range increase in sewing foot 0-4000 [1/min] pressure should start.
Page 104: Setting The Segment Begin Parameters
Programming Commander DELTA 5.6.4 Setting the Segment Begin parameters There are various options for setting the Segment Begin param- eters. The following table lists all possible options. Settings that are more complex and therefore require further explanation are described in more detail after the table. Icon Parameter Settings...
Page 105 Programming Commander DELTA Icon Parameter Settings On/Off Stitch length default If this function is active, the same Stitch length of backwards stitches needle stitch length is used for the bartack as the one set in Manual mode. Value range If this function is deactivated, a custom 1.0 to 12.0 [mm] (depending on subclass) input can be entered.
Page 106 Programming Commander DELTA Icon Parameter Settings On/Off First bartack section The first section of the bartack can be Number of stitches programmed with a different number of Value range stitches. All subsequent sections have 1 to 50 [stitches] the preset number of stitches from the settings for the start bartack.
Page 107: Setting The Segment Parameters
Programming Commander DELTA 5.6.5 Setting the Segment parameters There are various options for setting the parameters in the segment. The following table lists all possible options. Settings that are more complex and therefore require further explanation are described in more detail after the table. Icon Parameter Settings...
Page 108: Setting The Segment End Parameters
Programming Commander DELTA Icon Parameter Settings Value range Sewing foot lift at stop On/Off Value range Height of sewing foot lift 1 to 20 [mm] Sewing stop (depending on subclass) Value range Light barrier (optional additional equipment) On/Off The light barrier detects the beginning (see ...
Page 109 Programming Commander DELTA Icon Parameter Settings Adjustments for seam end bartack parameters Value range Number of stitches backwards 1 to 50 [stitches] Value range Number of stitches forward 1 to 50 [stitches] Value range Number of bartack sections A bartack consists of several sections. 1 to 99 If the sewing direction is changed, a new section is started.
Page 110 Programming Commander DELTA Icon Parameter Settings Value range Needle thread tension default If this function is active, the same needle On/Off thread tension is used for the bartack as the one set in Manual mode. If this function is deactivated, a custom input can be entered. On/Off Catch bartack To ensure a safe sewing start and complete...
Page 111: Using Bobbin Wind Mode
Programming Commander DELTA 5.6.7 Using bobbin wind mode A bobbin can be wound without sewing. You can choose if you want the winding process to stop automatically when the bobbin is full or not until the bobbin shaft has completed a certain number of rotations.
Page 112 Programming Commander DELTA Fig. 63: Using Automatic mode (1) ① (1) - Automatic mode Press Automatic mode (1).  The interface of Automatic mode opens. The program stored last is loaded. The display shows tiles and information below the upper bar that vary with the selected program: Fig.
Page 113 Programming Commander DELTA Explanations of icons/symbols in Automatic mode: Symbol/Icon Meaning Selected program Move to the next or previous step in seams/ segments – also during the seam Abort a seam program Seam/segment including information on the settings for seam beginning, seam and seam end Display of the entire program including its seams and segments.
Page 114: Sewing In Automatic Mode
Programming Commander DELTA 5.7.1 Sewing in Automatic mode To sew in Automatic mode: Select the program. Press the pedal forward and sew.  You can see the following on the control panel: Fig. 65: Sewing in Automatic mode ① ② (1) - Progress in the segment (2) - Progress in the program Possible actions in the course of the seam...
Page 115: Canceling A Program In Automatic Mode
Programming Commander DELTA 5.7.2 Canceling a program in Automatic mode To cancel a program in Automatic mode: Press the pedal fully back.  The program is canceled and the thread cut. The machine takes note of where the program was canceled, and then continues from the same point when sewing resumes.
Page 116 Programming Commander DELTA Fig. 66: Using Programming mode (1) ① (1) - Programming mode Press Programming.  The user interface for Programming mode opens. Fig. 67: Using Programming mode (2) ① ③ ② (1) - Managing programs (3) - Manage the seams/segment (2) - Edit the seams/segments Operating Instructions D887 - 00.0 - 10/2022...
Page 117: Managing Programs
Programming Commander DELTA 5.8.1 Managing programs You can create, delete and copy programs. Managing the items is quick and easy thanks to the buttons listed below. Create a new program Delete a selected program Copy and insert a program Search for a program name 5.8.2 Managing seams You can create, delete and copy seams.
Page 118: Editing The Segments Of A Seam
Programming Commander DELTA 5.8.3 Editing the segments of a seam This section allows you to set the parameters for the current seam. To edit the segments of a seam: Press on the desired seam.  The seam is highlighted in blue. Fig.
Page 119: Managing Segments
Programming Commander DELTA 5.8.4 Managing segments You can create, delete and copy segments. Managing the items is quick and easy thanks to the buttons listed below. Edit segments Add segment Delete segment Copy and insert a segment 5.8.5 Setting program parameters There are various options for setting the cross-program parame- ters.
Page 120 Programming Commander DELTA Icon Parameter Settings Value range Gap (second value) The second value for the gap can be 8.0 to 45.0 [mm] switched on using the button on the push button panel or the tile on the control panel. Program Cycle Next program A subsequent program can be defined.
Page 121 Programming Commander DELTA Icon Parameter Settings Value range Point position The distance of the needle from the 0–359 [°] material can be adjusted to allow precise positioning of the sewing material when starting sewing. The value entered corresponds to the degree number on the handwheel.
Page 122 Programming Commander DELTA Icon Parameter Settings The stitch length changes slightly Stitch length depending on the speed. For this reason, the stitch length can be adjusted at different speeds by the software. Depending on the speed, the needle Needle thread tension thread tension can be adjusted at different speeds by the software.
Page 123 Programming Commander DELTA 5.8.5.1 Setting the Bobbin monitor mode parameters The amount of remaining thread on the bobbin can be monitored optically or by software using this setting. Menu item Setting 1 Setting 2 Value range Monitor Sewing stop Monitor mode can On/Off only be used if the additional equipment...
Page 124 Programming Commander DELTA Menu item Setting 1 Setting 2 Value range Software / Stitch Counter Type A/B/C/D Counter In Software mode, the bobbin is monitored by the 4 different counters can be software based on the applied. The following 3 sub- number of stitches items can be set for each of sewn.
Page 125 Programming Commander DELTA 5.8.5.2 Setting the Material thickness detection parameters To achieve consistently good sewing results for different material thicknesses, some parameters can be adjusted specifically to the material thickness. Overview of setting modes The material thickness can be identified in various modes and responded to depending on the setting.
Page 126 Programming Commander DELTA Setting options Stitch length Menu item Setting 1 Setting 2 Maximum stitch length linear Offset Value range variation reached at the -50 to 50 [%] upper material thickness limit. Material thickness at which Min. Material thickness Value range the increase/reduction of 0.0 to 10.0 [mm] the stitch length should...
Page 127 Programming Commander DELTA Options for setting the Needle thread tension parameter Menu item Setting 1 Setting 2 Maximum needle thread linear Needle thread tension Value range tension reached at the upper 0 to 99 [%] material thickness limit. Material thickness at which Min.
Page 128 Programming Commander DELTA Setting options Max. sewing speed Menu item Setting 1 Setting 2 Maximum speed reached linear Max. Speed Value range at the upper material 0 to 4000 [1/min] thickness limit. Material thickness at which Min. Material thickness Value range the increase in sewing 0.0 to 10.0 [mm] speed should start.
Page 129 Programming Commander DELTA Overview of setting modes The correction of the effects of high speeds can be identified in various modes and responded to depending on the setting. This general explanation can be applied to the following specific parameters. Setting mode Description In the linear setting, the size of the parameter linear...
Page 130 Programming Commander DELTA Setting options Stitch length Menu item Setting 1 Setting 2 Maximum stitch length linear Stitch length Value range variation reached at the -50 to 50 [%] upper speed limit. Speed at which the Min. Speed Value range increase/reduction of stitch 0-4000 [1/min] length should start.
Page 131 Programming Commander DELTA Options for setting the Needle thread tension parameter Menu item Setting 1 Setting 2 Maximum needle thread linear Needle thread tension Value range tension reached at the 0 to 99 [%] upper speed limit. Speed at which the Min.
Page 132: Setting The Seam Begin/Segment Begin Parameters
Programming Commander DELTA 5.8.6 Setting the Seam Begin/Segment Begin parameters There are various options for setting the Seam Begin/Segment Begin parameters. The following table lists all possible options. Settings that are more complex and therefore require further explanation are described in more detail after the table. Icon Parameter Settings...
Page 133 Programming Commander DELTA Icon Parameter Settings On/Off Stitch length default If this function is active, the same needle Stitch length of backwards stitches stitch length is used for the bartack as the Value range one set in Manual mode. If this function is 1.0 to 12.0 [mm] deactivated, a custom input can be (depending on subclass)
Page 134 Programming Commander DELTA Icon Parameter Settings On/Off First bartack section The 1 section of the bartack can be Number of stitches programmed with a different number of Value range stitches. All subsequent sections have the 1 to 50 [stitches] preset number of stitches from the settings for the start bartack.
Page 135: Setting The Segment Parameters
Programming Commander DELTA 5.8.7 Setting the Segment parameters There are various options for setting the parameters in the segment. The following table lists all possible options. Settings that are more complex and therefore require further explanation are described in more detail after the table. Icon Parameter Settings...
Page 136 Programming Commander DELTA Icon Parameter Settings Value range Max. Speed It is possible to reduce the maximum 150-2500 [1/min] sewing speed at this point. The maximum (depending on subclass) sewing speed can be set in the software at the Technician level. Value range Positioning of the needle Position of the needle when sewing...
Page 137 Programming Commander DELTA Icon Parameter Settings Value range Light barrier (optional additional equipment) On/Off The light barrier detects the beginning (see  p. 136) and the end of the material. After a signal was detected, sewing can continue automatically with the specifically set parameters.
Page 138 Programming Commander DELTA 5.8.7.1 Setting the Light barrier parameters The light barrier detects the beginning and the end of the material. After a signal was detected, sewing can continue automatically with the specifically set parameters. Icon Menu item Settings Value range Distance Distance from the detection of the sig- 0.0 to 255 [mm]...
Page 139: Setting The Segment End/Seam End Parameters
Programming Commander DELTA 5.8.7.2 Setting the Output parameter This parameter provides virtual outputs that can be assigned cus- tomer-specific functions. They can be used when customer-specific applications require a signal from the control of the machine. This parameter cannot be used unless the virtual outputs have been assigned to a physical output at the Technician level.
Page 140 Programming Commander DELTA Icon Parameter Settings Value range Number of bartack sections A bartack consists of several sections. If 1 to 99 the sewing direction is changed, a new section is started. The number of sections in a bartack can be set here. Value range Stop-Time for direction change The waiting time at the turning points (e.g.
Page 141 Programming Commander DELTA Icon Parameter Settings On/Off Catch bartack To ensure a safe sewing start and complete Number of stitches backwards sewing of the start bartack, an additional Value range bartack can precede the start bartack. 1 to 50 [stitches] Only the number of forward and backward stitches can be selected.
Page 142: Importing/Exporting Programs
Programming Commander DELTA 5.8.8.1 Setting the Sewing stop parameters You can set additional parameters for the Sewing stop. Possible settings and the corresponding value ranges are listed in the table. Icon Menu item Setting option Value range Needle up position On/Off Value range Thread trimmer...
Page 143: Software Update
Programming Commander DELTA 5.10 Software update A software update - for control panel or control - is always performed on the control panel. The software of the control is updated auto- matically whenever a software update is performed for the control panel.
Page 144 Programming Commander DELTA Operating Instructions D887 - 00.0 - 10/2022...
Page 145: Maintenance
Maintenance Maintenance WARNING Risk of injury from sharp parts! Punctures and cutting possible. Prior to any maintenance work, switch off the machine or set the machine to threading mode. WARNING Risk of injury from moving parts! Crushing possible. Prior to any maintenance work, switch off the machine or set the machine to threading mode.
Page 146: Cleaning
Maintenance Work to be carried out Operating hours Servicing the pneumatic system Adjusting the operating pressure  Draining the water condensation  Cleaning the filter element  Cleaning WARNING Risk of injury from flying particles! Flying particles can enter the eyes, causing injury.
Page 147 Maintenance Fig. 70: Areas requiring special attention when cleaning ④ ③ ① ② (1) - Area around the needle (3) - Area under the throat plate (2) - Hook (4) - Knife on the winder Areas particularly susceptible to soiling: •...
Page 148: Lubricating
Maintenance Lubricating WARNING Risk of injury from contact with oil! Oil can cause a rash if it comes into contact with skin. Avoid skin contact with oil. If oil has come into contact with your skin, wash the affected areas thoroughly. NOTICE Property damage from incorrect oil! Incorrect oil types can result in damage to the machine.
Page 149: Lubricating The Machine Head
Maintenance You can order the lubricating oil from our sales offices using the following part numbers. Container Part no. 250 ml 9047 000011 9047 000012 9047 000013 9047 000014 6.2.1 Lubricating the machine head Proper setting The oil level is between the minimum level marking and the maximum level marking.
Page 150: Lubricating The Hook
Maintenance 6.2.2 Lubricating the hook WARNING Risk of injury! Crushing and puncture possible. Only lubricate the hook when the machine is switched off. Carry out function tests with utmost caution when the sewing machine is switched on. The approved oil quantity for hook lubrication is a factory specification.
Page 151: Servicing The Pneumatic System
Maintenance Important The released amount of oil does not change until the operating time has run a few minutes. Sew for several minutes before you check the setting again. Servicing the pneumatic system 6.3.1 Adjusting the operating pressure NOTICE Property damage from incorrect adjustment! Incorrect operating pressure can result in damage to the machine.
Page 152: Draining The Water-Oil Mixture
Maintenance Turn the pressure regulator until the pressure gage (2) indicates the proper setting: • Increase pressure = turn clockwise • Reduce pressure = turn counterclockwise Push the pressure regulator (1) down. 6.3.2 Draining the water-oil mixture NOTICE Property damage from excess water! Excess water can cause damage to the machine.
Page 153 Maintenance Fig. 74: Draining the water-oil mixture ① ② ③ (1) - Filter element (3) - Drain screw (2) - Water separator To drain the water-oil mixture: Disconnect the machine from the compressed air supply. Place the collection tray under the drain screw (3). Loosen the drain screw (3) completely.
Page 154: Cleaning The Filter Element
Maintenance 6.3.3 Cleaning the filter element NOTICE Damage to the paintwork from solvent-based cleaners! Solvent-based cleaners damage the filter. Use only solvent-free substances for washing out the filter tray. Fig. 75: Cleaning the filter element ① ② ③ (1) - Filter element (3) - Drain screw (2) - Water separator To clean the filter element:...
Page 155: Parts List
Maintenance Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Operating Instructions D887 - 00.0 - 10/2022...
Page 156 Maintenance Operating Instructions D887 - 00.0 - 10/2022...
Page 157: Setup
Setup Setup WARNING Risk of injury from cutting parts! Cutting injuries may be sustained while unpacking and setting up the machine. Only qualified specialists may set up the machine. Wear safety gloves. WARNING Risk of injury from moving parts! Crushing injuries may be sustained while unpacking and setting up the machine.
Page 158: Assembling The Stand
Setup Assembling the stand Fig. 76: Assembling the stand ⑧ ① ① ④ ② ⑦ ⑤ ③ ⑥ ④ ⑤ (1) - Inner bar (5) - Foot strut (2) - Holder for oil can (6) - Cross strut (3) - Adjusting wheel (7) - Cross bar (4) - Stand bar (8) - Head section - inner bar...
Page 159: Assembling The Pedal And Setpoint Device
Setup Assembling the pedal and setpoint device Fig. 77: Assembling the pedal and setpoint device ⑥ ⑤ ① ② 10° ③ ④ (1) - Pedal rod (4) - Pedal (2) - Screw (5) - Setpoint device (3) - Cross strut (6) - Stop angle To assemble pedal and setpoint device: Fit the pedal (4) on the cross strut (3) and align it in such a way...
Page 160: Tabletop
Setup Tabletop Ensure that the tabletop has sufficient load-bearing capacity and strength. If you want to make your own tabletop, use as a template the drawing that is provided in the Appendix ( p. 205) and contains dimensions. 7.5.1 Completing the tabletop The tabletop is optional.
Page 161: Assembling The Tabletop To The Stand
Setup Fasten the tilt sensor magnet (8) in the slot of the tabletop on the side ( p. 165). Screw the oil pan (4) in place under the slot for the machine. Screw the cable duct (1) to the underside of the tabletop. Insert the reel stand (7) into the hole.
Page 162: To Adjust The Working Height
Setup To adjust the working height: WARNING Risk of injury from moving parts! The tabletop can sink under its own weight when the screws on the stand bars are loosened. Crushing possible. Make sure not to crush your hand when loosening the screws.
Page 163: Assembling The Control
Setup To adjust the working height: Loosen the screws (1) on the stand bars. Adjust the tabletop to the desired height. Important Pull out or push in the tabletop evenly at both sides to prevent it from jamming. Tighten the screws (1) on the stand bars. Assembling the control Fig.
Page 164: Inserting The Machine Head
Setup Inserting the machine head WARNING Risk of injury from moving parts! The machine head is very heavy. Risk of crushing injuries. Ensure that your hands are not jammed when inserting the machine head. NOTICE Property damage may occur! Cable may sustain damage and impair the operation of the machine.
Page 165 Setup Fig. 83: Inserting the machine head (2) ③ (3) - Locking mechanism Assemble the locking mechanism (3) to tabletop and machine. Flip the machine head towards the front and insert it into the slot of the tabletop. Operating Instructions D887 - 00.0 - 10/2022...
Page 166: Bringing The Machine Head To A Vertical Position
Setup Bringing the machine head to a vertical position WARNING Risk of injury from moving parts! The machine head is very heavy. Risk of crushing injuries. Ensure that your hands are not jammed when inserting the machine head. Fig. 84: Bringing the machine head to a vertical position ①...
Page 167: Assembling The Tilt Sensor
Setup 7.10 Assembling the tilt sensor Fig. 85: Assembling the tilt sensor (1) ① ② (1) - Sensor (2) - Magnet To assemble the tilt sensor: Flip the machine over.  The sensor (1) has been pre-assembled on the cover of the pulley.
Page 168: Changing The Handwheel
Setup Fig. 86: Assembling the tilt sensor (2)  The machine is aligned correctly when the magnet and the sensor are positioned opposite each other. 7.11 Changing the handwheel The handwheel that ships with the machine is the large handwheel. The large handwheel can be replaced with the included small handwheel.
Page 169 Setup Fig. 87: Changing the handwheel ① ② ③ ④ ⑤ ⑥ ⑦ (1) - Large handwheel (5) - Small handwheel (2) - Hole (6) - Cover (3) - Screws (7) - Screws (4) - Pin To change the handwheel: Loosen the screws (3).
Page 170: Assembling The Knee Button
Setup 7.12 Assembling the knee button Fig. 88: Assembling the knee button ② ① (1) - Knee button (2) - Connecting cable To assemble the knee button: Screw the knee button (1) in front of the oil pan firmly in place under the tabletop.
Page 171: Assembling The Oil Extraction Line
Setup 7.13 Assembling the oil extraction line Fig. 89: Assembling the oil extraction line ① ② (1) - Filter (2) - Hose To assemble the oil extraction line: Tilt the machine head. Tighten the filter (1) inside the oil pan with the plastic adapter to the right.
Page 172: Electrical Connection
Setup 7.14 Electrical connection DANGER Risk of death from live components! Unprotected contact with electricity can result in serious and life-threatening injuries. Work on the electrical system may only be carried out by a qualified electrician. Important The voltage on the type plate of the motor must correspond to the mains voltage.
Page 173 Setup Fig. 90: Establishing equipotential bonding ① ② ③ ④ (1) - Control connection (3) - Ground cable for (2) - Motor ground cable the machine head (4) - Connection to the machine head To establish equipotential bonding: Connect the ground cable to the port on the switch box (1). Feed the ground cable through the hole in the tabletop.
Page 174: Connecting The Control
Setup 7.14.2 Connecting the control DANGER Risk of death from live components! Unprotected contact with electricity can result in serious and life-threatening injuries. Disconnect the power plug before connecting the control. Ensure the power plug cannot be unintentionally reinserted. To connect the control: Connect the control as specified in the wiring diagram (...
Page 175: Assembling The Compressed Air Maintenance Unit
Setup The pneumatic system of the machine and of the additional equip- ment must be supplied with dry and oil-free compressed air. The supply pressure must lie between 8 and 10 bar. Information The pneumatic connection package is available under part number 0797003031.
Page 176: Adjusting The Operating Pressure
Setup 7.15.2 Adjusting the operating pressure NOTICE Property damage from incorrect adjustment! Incorrect operating pressure can result in damage to the machine. Ensure that the machine is only used when the operating pressure is set correctly. Proper setting Refer to the Technical Data ( p. 203) chapter for the permissible operating pressure.
Page 177: Checking The Lubrication
Setup 7.16 Checking the lubrication All wicks and felt bits of the machine head are soaked in oil at the factory. This oil is conveyed to the reservoir during use. This is why you should avoid filling too much oil during initial filling. Fig.
Page 178 Setup Operating Instructions D887 - 00.0 - 10/2022...
Page 179: Decommissioning
Decommissioning Decommissioning WARNING Risk of injury from a lack of care! Serious injuries may occur. ONLY clean the machine when it is switched off. Allow ONLY trained personnel to disconnect the machine. WARNING Risk of injury from contact with oil! Oil can cause a rash if it comes into contact with skin.
Page 180 Decommissioning Operating Instructions D887 - 00.0 - 10/2022...
Page 181: Disposal
Disposal Disposal NOTICE Risk of environmental damage from improper disposal! Improper disposal of the machine can result in serious environmental damage. ALWAYS comply with the national regulations regarding disposal. The machine must not be disposed of in the normal household waste.
Page 182 Disposal Operating Instructions D887 - 00.0 - 10/2022...
Page 183: Troubleshooting
Troubleshooting 10 Troubleshooting 10.1 Customer Service Contact for repairs and issues with the machine: Dürkopp Adler GmbH Potsdamer Str. 190 33719 Bielefeld Phone: +49 (0) 180 5 383 756 Fax: +49 (0) 521 925 2594 Email: service@duerkopp-adler.com Internet: www.duerkopp-adler.com 10.2 Messages of the software Code Type Possible cause Corrective...
Page 184 Troubleshooting Code Type Possible cause Corrective 1004 Disturbance Incorrect motor direction of • Replace encoder rotation • Check and, if necessary, change motor connections • Check and, if necessary, change machine distributor connections • Measure motor phases and check for value 1005 Disturbance Motor blocked •...
Page 185 Troubleshooting Code Type Possible cause Corrective 1120 Disturbance Error during motor • Perform software update initialization • Check selection of class 1121 Disturbance Sewing motor watchdog • Perform software update • Check selection of class 1203 Disturbance Position not reached (during •...
Page 186 Troubleshooting Code Type Possible cause Corrective 2171 Disturbance Stepper motor X30 watchdog • Perform software update module card • Check selection of class (X30 bottom feed) 2172 Disturbance Stepper card X30 motor over- • Check selection of class load/overvoltage/overcurrent • Replace the control (X30 top feed (motor))? •...
Page 187 Troubleshooting Code Type Possible cause Corrective 2183 Disturbance Stepper card X30 overcur- • Replace the control rent (X30 bottom feed) 2184 Disturbance Stepper card X30 parameter • Perform software update initialization • Check selection of class (X30 bottom feed) 2185 Disturbance Stepper card •...
Page 188 Troubleshooting Code Type Possible cause Corrective 2272 Disturbance Stepper card X40 motor • Check selection of class overload/overvoltage/ • Replace the control overcurrent (Foot lifting) • Replace encoder • Replace stepper motor 2273 Disturbance Stepper card X40 motor • Replace the control encoder not connected (Foot lifting) 2274 Disturbance Stepper card X40 sewing...
Page 189 Troubleshooting Code Type Possible cause Corrective 2285 Disturbance Stepper card X40 insulation • Check the low-impedance connection at error (Foot lifting) motor phase and PE • Replace encoder • Replace sewing motor 2287 Disturbance Stepper card X40 transport • Perform software update interval failure (Foot lifting) •...
Page 190 Troubleshooting Code Type Possible cause Corrective 2373 Disturbance Stepper card X50 motor • Replace the control encoder not connected (X50 top feed) 2374 Disturbance Stepper card X50 motor • Perform software update encoder not initialized • Check selection of class (X50 top feed) 2375 Disturbance Stepper card X50 initialization •...
Page 191 Troubleshooting Code Type Possible cause Corrective 2385 Disturbance Stepper card • Check the low-impedance connection at X50 insulation error motor phase and PE (X50 top feed) • Replace encoder • Replace sewing motor 2387 Disturbance Stepper card X50 transport • Perform software update interval failure •...
Page 192 Troubleshooting Code Type Possible cause Corrective 2475 Disturbance Stepper card X60 init position • Check for stiff movement not found • Replace encoder • Replace motor 2476 Disturbance Stepper card X60 not • Replace the control enabled 2477 Disturbance Stepper card X60 overload •...
Page 193 Troubleshooting Code Type Possible cause Corrective 2521 Disturbance Stepper card X70 encoder • Connect encoder cable to the control, use plug (Sub-D, 9-pin) not correct connection connected 2522 Disturbance Stepper card X70 flywheel • Check stepper motor 1 for stiff position not found movement 2530 Disturbance Stepper card X70 not...
Page 194 Troubleshooting Code Type Possible cause Corrective 2580 Disturbance Stepper card X70 Incorrect • Replace encoder stepping motor direction of • Check if plugs have been mixed up rotation • Check and, if necessary, change machine distributor connections 2581 Disturbance Stepper card X70 reference •...
Page 195 Troubleshooting Code Type Possible cause Corrective 2672 Disturbance Stepper card X80 motor • Check selection of class overload/overvoltage/ • Replace the control overcurrent • Replace encoder • Replace stepper motor 2673 Disturbance Stepper card X80 motor • Replace the control encoder not connected 2674 Disturbance Stepper card X80 sewing •...
Page 196 Troubleshooting Code Type Possible cause Corrective 2687 Disturbance Stepper card X80 transport • Perform software update interval failure • Check selection of class 2688 Disturbance Stepper card X80 reference • Check for stiff movement drive failure • Replace encoder • Replace motor 2901 Disturbance General Reference Timeout •...
Page 197 Troubleshooting Code Type Possible cause Corrective 3224 Information Bobbin rotation monitor • The bobbin is not rotating • Check the bobbin, advance the initial thread 3225 Information SSD sensor is soiled • Use compressed air or a soft cotton cloth to clean the sensor 3354 Information Failure in thread trimmer •...
Page 198 Troubleshooting Code Type Possible cause Corrective 4450 Disturbance OP3000: DAC OP • Check connection to OP3000 Receive buffer exceeded • Replace OP3000 • Replace the control 4451 Warning OP3000: DAC OP receiver • Check connection to OP3000 timeout • Replace OP3000 •...
Page 199 Troubleshooting Code Type Possible cause Corrective 4931 Information Checksum error of the control • Data transfer from control panel to control 6353 Disturbance EEprom Timeout • Switch off the control, wait until the LEDs have gone out, check the machine ID con- nection, and switch the switch box back on.
Page 200 Troubleshooting Code Type Possible cause Corrective 6365 Information Internal EEprom defective • Replace the control 6366 Information Internal EEprom defective • Replace the control and external data not valid (emergency operating features only) 6367 Information Internal EEprom defective • Replace the control and external data not valid (emergency operating features only)
Page 201 Troubleshooting Code Type Possible cause Corrective 9917 Warning Erase USB key • Delete the USB key. Continue with OK; cancel with ESC 9918 Warning No USB key present • Please insert USB key 9919 Warning Sewing stop • Machine in stop mode for threading the thread 9920 Warning Referencing...
Page 202: Errors In Sewing Process
Troubleshooting 10.3 Errors in sewing process Disturbance Possible causes Corrective Unthreading Needle thread pretension Check needle thread at seam is too firm pretension ( p. 40). beginning Thread Needle thread and hook Check threading path breaking thread have not been (...
Page 203 Troubleshooting Disturbance Possible causes Corrective Skipped stitch Needle thread and hook Check threading path thread have not been ( p. 25,  p. 38). threaded correctly Needle is blunt or bent Replace the needle ( p. 22). Needle is not inserted cor- Insert the needle correctly rectly into the needle bar into the needle bar...
Page 204 Troubleshooting Operating Instructions D887 - 00.0 - 10/2022...
Page 205: Technical Data
Technical data 11 Technical data 11.1 Data and characteristic values Technical data Unit Stitch type Double lockstitch 301 Hook type Number of needles Needle system Needle strength [Nm] 70 - 160 Thread strength [Nm] 120/3 - 10/3 Stitch length [mm] Speed maximum 2500 [min...
Page 206: Requirements For Fault-Free Operation
Technical data Technical data Unit Width [mm] Height [mm] Weight [kg] 61.5 11.2 Requirements for fault-free operation Compressed air quality must conform to ISO 8573-1: 2010 [7:4:4]. Operating Instructions D887 - 00.0 - 10/2022...
Page 207: Appendix
Appendix 12 Appendix 12.1 Wiring diagram Fig. 94: Wiring diagram Operating Instructions D887 - 00.0 - 10/2022...
Page 208 Appendix Fig. 95: Wiring diagram Operating Instructions D887 - 00.0 - 10/2022...
Page 209 Appendix Fig. 96: Wiring diagram Operating Instructions D887 - 00.0 - 10/2022...
Page 210 Appendix Fig. 97: Wiring diagram Operating Instructions D887 - 00.0 - 10/2022...
Page 211 Appendix Fig. 98: Wiring diagram Operating Instructions D887 - 00.0 - 10/2022...
Page 212 Appendix Fig. 99: Wiring diagram " Operating Instructions D887 - 00.0 - 10/2022...
Page 213 Appendix Fig. 100: Wiring diagram Operating Instructions D887 - 00.0 - 10/2022...
Page 214 Appendix Fig. 101: Wiring diagram Operating Instructions D887 - 00.0 - 10/2022...
Page 215 Appendix Fig. 102: Wiring diagram Operating Instructions D887 - 00.0 - 10/2022...
Page 216 Appendix Fig. 103: Wiring diagram Operating Instructions D887 - 00.0 - 10/2022...
Page 217 Appendix Fig. 104: Wiring diagram Operating Instructions D887 - 00.0 - 10/2022...
Page 218 Appendix Fig. 105: Wiring diagram Operating Instructions D887 - 00.0 - 10/2022...
Page 219 Appendix Fig. 106: Wiring diagram Operating Instructions D887 - 00.0 - 10/2022...
Page 220 Appendix Fig. 107: Wiring diagram Operating Instructions D887 - 00.0 - 10/2022...
Page 221 Appendix Fig. 108: Wiring diagram Operating Instructions D887 - 00.0 - 10/2022...
Page 222: Tabletop Drawings
Appendix 12.2 Tabletop drawings Fig. 109: Tabletop Operating Instructions D887 - 00.0 - 10/2022...
Page 223 Appendix Fig. 110: Tabletop Operating Instructions D887 - 00.0 - 10/2022...
Page 224 Appendix Fig. 111: Tabletop Operating Instructions D887 - 00.0 - 10/2022...
Page 225 Appendix Fig. 112: Tabletop Operating Instructions D887 - 00.0 - 10/2022...
Page 226 Appendix Fig. 113: Tabletop cutout Operating Instructions D887 - 00.0 - 10/2022...
Page 228 DÜRKOPP ADLER GmbH Potsdamer Str. 190 33719 Bielefeld Deutschland Telefon: +49 (0) 521 925 00 E-mail: service@duerkopp-adler.com www.duerkopp-adler.com...

DURKOPP ADLER M-TYPE DELTA D887 Operating Instructions Manual

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