Lincoln Electric FineLine 170HD Operator's Manual
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Lincoln Electric FineLine 170HD Operator's Manual

Lincoln Electric FineLine 170HD Operator's Manual

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Operator's Manual
FineLine 170HD Plasma System
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Date Purchased:
Code: (ex: 10859)
Serial: (ex: U1060512345)
BK8053-000111 Rev D |
Issue Date: 11/2022
© Lincoln Global, Inc. All Rights Reserved
This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to
non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.
®
THE LINCOLN ELECTRIC COMPANY
22801 St. Clair Avenue
Cleveland, OH
Phone: +1.216.481.8100
44117-1199
U.S.A.
www.lincolnelectric.com

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Summary of Contents for Lincoln Electric FineLine 170HD

  • Page 1 Operator’s Manual FineLine 170HD Plasma System ® Register your equipment: www.lincolnelectric.com/register Authorized Service and Distributor Locator: www.lincolnelectric.com/locator Save for future reference Date Purchased: Code: (ex: 10859) Serial: (ex: U1060512345) THE LINCOLN ELECTRIC COMPANY BK8053-000111 Rev D | 22801 St. Clair Avenue...
  • Page 2 We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s...

  • Page 3: Table Of Contents

    2.1 System Description ................11 2.2 System Components ................11 2.3 Compliance ..................13 2.4 FineLine 170HD Power Supply ............14 2.5 Cooling System and Torch Coolant ............ 15 2.6 Gas Supply ..................16 2.7 FineLine Gas Controller (GC) ............. 17 2.8 FineLine Arc Start Console (ASC) ............
  • Page 4 FineLine 170HD Plasma System BK8053-000111 Rev D 3.19 Fill the Cooling System ..............58 3.20 Installation Checklist................. 59 4.0 Operation ....................61 4.1 Status Lights and Buttons ..............61 4.2 Operational Sequence................ 63 4.3 FineLine User Interface – Operation ..........67 4.4 FineLine User Interface –...

  • Page 5: Safety Warnings

    BK8053-000111 Rev D FineLine 170HD Plasma System 1.0 Safety Warnings WARNING 1.3 Ultraviolet Radiation Protection 1.1 General Precautions Plasma cutting produces ultraviolet radiation similar to Whereas plasma cutting has been used a welding arc. This ultraviolet safely for years, it does require certain...

  • Page 6: Noise Protection

    FineLine 170HD Plasma System BK8053-000111 Rev D 1.7 Health Support Equipment WARNING The System creates electric and magnetic fields that 1.5 Noise Protection may interfere with certain types of health support The System generates high equipment, such as noise levels while cutting.

  • Page 7: Electric Shock Prevention

    BK8053-000111 Rev D FineLine 170HD Plasma System • Wear insulated gloves and shoes while WARNING operating or performing maintenance on the System. 1.8 Electric Shock Prevention • Make sure the System is switched off at the wall disconnect before servicing the The System uses high open Power Supply or torch.

  • Page 8: Explosion Prevention

    FineLine 170HD Plasma System BK8053-000111 Rev D • Clear the compressed gas cylinder WARNING connection point by opening the valve momentarily prior to installing a regulator. 1.9 Explosion Prevention • Never lubricate compressed gas cylinder valves or pressure regulators with any The System uses compressed type of oil or grease.

  • Page 9: Safety Standards Booklet Index

    BK8053-000111 Rev D FineLine 170HD Plasma System 1.10 Safety Standards Booklet Index For further information concerning safety practices to be exercised with plasma arc cutting equipment, please refer to the following publications: • AWS Standard AWN, Arc Welding and Cutting Noise, obtainable from the American Welding Society, 550 NW LeJeune Road, Miami, FL 33126.
  • Page 10 FineLine 170HD Plasma System BK8053-000111 Rev D • CGA booklet P-14, Accident Prevention in Oxygen-Rich and Oxygen-Deficient Atmospheres, obtainable from the Compressed Gas Association, 1725 Jefferson Davis Highway, Suite 1004, Arlington, VA 22202. • CGA booklet TB-3, Hose Line Flashback Arrestors, obtainable from the Compressed Gas Association, 1725 Jefferson Davis Highway, Suite 1004, Arlington, VA 22202.

  • Page 11: Specifications

    PRO LC300M Plasma Torch. ® The FineLine 170HD Power Supply is a digitally controlled, inverter-based plasma power supply that is capable of producing 170A output current at a 100% duty cycle. It is capable of piercing mild steel up to 1.25 in. (30mm) and severance cutting up to 2 in.
  • Page 12 FineLine 170HD Plasma System BK8053-000111 Rev D 2.2.2 Supplied Optionally • Oxygen Supply Gas Hose............BK200362-XX • H17 Supply Gas Hose ............. BK200363-XX • Air Supply Gas Hose ............... BK200364-XX • Nitrogen or Argon Supply Gas Hose ........BK200365-XX • Supply Gas Hose Fittings Kit ............BK300421 •...

  • Page 13: Compliance

    BK8053-000111 Rev D FineLine 170HD Plasma System 2.3 Compliance Power Supply K4910-1: AGENCY APPROVALS MARKET CONFORMITY MARK STANDARD CAN/CSA-E60974-1 US and Canada ANSI/IEC 60974-1 Arc Start Console K4901-1: AGENCY APPROVALS MARKET CONFORMITY MARK STANDARD CAN/CSA-E60974-3 US and Canada ANSI/IEC 60974-3...

  • Page 14: Fineline 170Hd Power Supply

    FineLine 170HD Plasma System BK8053-000111 Rev D 2.4 FineLine 170HD Power Supply Input Voltage and Current:  Duty Cycle ..................100%  K4910-1, Input Voltage ±10% ........380-415 / 460 / 575  K4910-1, Input Amperes ............69 / 58 / 53 ...

  • Page 15: Cooling System And Torch Coolant

    BK8053-000111 Rev D FineLine 170HD Plasma System 2.5 Cooling System and Torch Coolant Cooling System (located inside the Power Supply):  Discharge pressure ........... 175 psi (12.07 bar)  Flow rate ............1.5 gal/min (5.7 liters/min)  Coolant fluid ............ Propylene glycol solution ...

  • Page 16: Gas Supply

    FineLine 170HD Plasma System BK8053-000111 Rev D 2.6 Gas Supply Plasma gas types: Mild Steel ..................Oxygen Stainless Steel ............Air, Nitrogen, or H17 Aluminum ....................Air Shield gas types: Mild Steel ................Oxygen or Air Stainless Steel ..............Air or Nitrogen Aluminum ................

  • Page 17: Fineline Gas Controller (Gc)

    BK8053-000111 Rev D FineLine 170HD Plasma System 2.7 FineLine Gas Controller (GC) Part Number ..................BK300350 Weight .................. 15.7 lbs (7.12 kg) Physical Dimensions and Mounting: 6.51” (165mm) 11.08” 7.30” (281mm) (185mm) 2.70” (69mm) 4.56” 4.56” (116mm) (116mm) Ø 0.28” (7.1mm) 3 MOUNTING HOLES FOR ¼”...

  • Page 18: Fineline Arc Start Console (Asc)

    FineLine 170HD Plasma System BK8053-000111 Rev D 2.8 FineLine Arc Start Console (ASC) Part Number ..................K4901-1 Weight ................... 18.9 lbs (8.57 kg) Physical Dimensions and Mounting: 12.77” (324mm) 8.00” 10.98” (203mm) (279mm) Ø 0.31” (7.9mm) 4 MOUNTING HOLES FOR ¼” (M6) BOLTS 5.29”...

  • Page 19: Magnum Pro Lc300M Plasma Torch & Accessories

    BK8053-000111 Rev D FineLine 170HD Plasma System 2.9 Magnum PRO LC300M Plasma Torch & Accessories Standard Torch Part Number............BK602622 Standard Torch Weight (with consumables) ......2.10 lbs (0.95 kg) Quick-Disconnect Torch Head Part Number........BK602625 Quick-Disconnect Torch Head Weight (with consumables) ... 1.40 lbs (0.62 kg) Quick-Disconnect Torch Base Part Number ........

  • Page 20: Fineline User Interface & Cutlinc Server

    The FineLine UI is the user interface for the FineLine Plasma System. CutLinc Server is the communication hub for the FineLine Plasma System. They are already integrated into certain Lincoln Electric HMIs. Other HMIs require both to be integrated by the OEM or end-user.

  • Page 21: Airborne Noise Emissions

    127 dB level with plate 2.13 Electromagnetic Compatibility (EMC) CE marked FineLine 170HD Systems are manufactured to comply with the European standard EN 60974-10 (Electromagnetic compatibility (EMC) – Product standard for arc welding equipment). Information about the EMC standard EN 60974-10 can be found in Appendix A.

  • Page 22: Eco Design Information

    FineLine 170HD Plasma System BK8053-000111 Rev D 2.14 ECO Design Information The equipment has been designed in order to be compliant with the Directive 2009/125/EC and the Regulation 2019/1784/EU. Efficiency and idle power consumption: Efficiency when max power Name consumption / Idle power...
  • Page 23 BK8053-000111 Rev D FineLine 170HD Plasma System End of life At end of life of product, it has to be disposal for recycling in accordance with Directive 2012/19/EU (WEEE), information about the dismantling of product and Critical Raw Material (CRM) present in the product, can be found at: www.lincolnelectriceurope.com...
  • Page 24 FineLine 170HD Plasma System BK8053-000111 Rev D Gas Controller Item Component Material for recovery Selective treatment Enclosure Steel Manifolds, 2 total Aluminum Si, 7 g Mg, 12 g Output fittings, 7 total Brass, Stainless Steel External and internal cables Copper...

  • Page 25: Installation

    BK8053-000111 Rev D FineLine 170HD Plasma System 3.0 Installation 3.1 Component Placement 3.1.1 Power Supply The Power Supply should be lifted by a forklift, pallet jack or crane. In order to prevent damaging the Power Supply when lifting with a forklift or pallet jack, the forks should be of adequate length to protrude on the far side of the Power Supply.
  • Page 26 FineLine 170HD Plasma System BK8053-000111 Rev D Unboxing and Leveling Place the Power Supply on a flat and level surface. Remove the wooden crate and plastic bag surrounding the Power Supply. Remove the rear input cover to find the operator’s manual and accessories.
  • Page 27 BK8053-000111 Rev D FineLine 170HD Plasma System 3.1.2 Gas Controller (GC) The Gas Controller (GC) must be mounted within 8 ft. (2.44m) of the torch/base. Secure the GC to the mounting surface using three ¼” or M6 bolts. Refer to the mounting pattern shown in Section 2.7.
  • Page 28 FineLine 170HD Plasma System BK8053-000111 Rev D Ethernet Control & Comms Router/Switch 6 in. (152mm) MINIMUM Power Leads For a standard installation, the Maximum length of the Control & PS Interconnect Cable Comms and Gas Hose Package is 75 ft. (22.8m) **...
  • Page 29 BK8053-000111 Rev D FineLine 170HD Plasma System 3.1.3 Arc Start Console (ASC) The Arc Start Console (ASC) should be mounted in a convenient location that is away from other electronic control devices. The high voltage pulse generated inside the unit may interfere with the operation of sensitive control electronics. The ASC is usually mounted on the gantry of the cutting machine or on the cutting table.

  • Page 30: Bend Radius For Cables, Hoses And Torch Leads

    FineLine 170HD Plasma System BK8053-000111 Rev D 3.2 Bend Radius for Cables, Hoses and Torch Leads Minimum Bend Type Radius Torch Leads 6.0” (152mm) Gas Hose Package: Shield Hose 5.0” (127mm) Plasma Hose 4.0” (102mm) Postflow Hose 4.0” (102mm) Marking Shield Hose 4.0”...

  • Page 31: Connection Diagram

    FineLine 170HD Plasma System BK8053-000111 Rev D 3.3 Connection Diagram Coolant Supply Hose Coolant Return Hose Torch Leads Power Supply Input Output Side Side PS Electrode Lead PS Nozzle Lead ASC Control Cable Output Input Side Side Torch Interconnect Leads...
  • Page 32 FineLine 170HD Plasma System BK8053-000111 Rev D BLANK This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.

  • Page 33: Radio Frequency (Rf) And Electromagnetic Interference (Emi)

    BK8053-000111 Rev D FineLine 170HD Plasma System 3.4 Radio Frequency (RF) and Electromagnetic Interference (EMI) 3.4.1 Overview This section describes the proper grounding of the System components to minimize Radio Frequency (RF) and Electromagnetic Interference (EMI). The Arc Start Console (ASC), by nature of its function in the plasma system, is a source of RF/EMI along with other system components such as drive amplifiers.
  • Page 34 FineLine 170HD Plasma System BK8053-000111 Rev D Each plasma system component as well as any other related equipment (CNC, motor drives, etc.) must have a separate ground connection to the star ground point even if bolted to the gantry or Power Supply. Grounds are not to be daisy-chained.

  • Page 35: Power Supply Input Connections - Primary Power

    BK8053-000111 Rev D FineLine 170HD Plasma System 3.5 Power Supply Input Connections - Primary Power ** Before connecting primary power, check the data plate on the Power Supply to verify the voltage required ** Refer to chart below for recommended fuse, wire sizes, and type of copper wires. Fuse the input circuit with the recommended current rated fuses or breakers.
  • Page 36 FineLine 170HD Plasma System BK8053-000111 Rev D Connect the Voltage Selection Jumper to match the supply voltage. 380-415V 460V Access Panel Removed 575V Route through Strain Relief. To Disconnect Box Figure 3: K4910-1 Primary Power Connections This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S.
  • Page 37 BK8053-000111 Rev D FineLine 170HD Plasma System Verify the Voltage Selection Jumper is connected and that supply voltage matches. 380-415V Access Panel Removed Lock Washer Terminal Lock Washer Nut * Terminal Lock Washer Nut * Maximize separation between all cable terminations.

  • Page 38: Power Supply Input Connections - Gas Supply

    FineLine 170HD Plasma System BK8053-000111 Rev D 3.6 Power Supply Input Connections - Gas Supply Connectors are sized for 3/8” inside diameter hose. Do not change the inlet gas supply fittings to quick-connect fittings. Using quick-connect fittings to connect and disconnect pressurized hoses may cause damage to the System.

  • Page 39: Power Supply Output Connections

    BK8053-000111 Rev D FineLine 170HD Plasma System 3.7 Power Supply Output Connections Refer to Figure 6 and Figure 7 for the physical location of all connections. Remove the access panel as shown in Figure 6 to begin; replace when installation is complete.
  • Page 40 FineLine 170HD Plasma System BK8053-000111 Rev D Access Panel Removed Circuit Breaker for P1 Connector, 24VDC, 3.5A Route through opening. To ASC To Star Ground To GC To ASC Figure 6: Power Supply Output Connections This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S.
  • Page 41 BK8053-000111 Rev D FineLine 170HD Plasma System From Power Supply Route through Strain Relief. From Power Supply Figure 7: Power Supply Output Connections This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S.

  • Page 42: Arc Start Console Output Connections

    FineLine 170HD Plasma System BK8053-000111 Rev D 3.8 Arc Start Console Output Connections Refer to Figure 8 for the physical location of all connections. Secure the cover on the ASC when installation is complete. When making brass fitting connections, use two opposing wrenches and only tighten enough to make water or gas seals.
  • Page 43 BK8053-000111 Rev D FineLine 170HD Plasma System Torch Nozzle Lead Torch To Star Electrode / Ground Coolant Supply Torch Leads Torch Torch CTP Coolant Sensor Lead Return From ASC Figure 8: ASC Output Connections This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S.

  • Page 44: Gas Controller Input Connections

    FineLine 170HD Plasma System BK8053-000111 Rev D 3.9 Gas Controller Input Connections Refer to Figure 9 for the physical location of all connections. Make connections in the order shown below. When making brass fitting connections, use two opposing wrenches and only tighten enough to make gas seals. The fittings are subject to damage if over tightened.
  • Page 45 BK8053-000111 Rev D FineLine 170HD Plasma System To Star Ground From Power Supply From GC Figure 9: GC Input Connections This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S.

  • Page 46: Gas Controller Output Connections

    FineLine 170HD Plasma System BK8053-000111 Rev D 3.10 Gas Controller Output Connections Refer to Figure 10 for the physical location of all connections. Plasma Hose 1) Connect the plasma hose, which exits from the torch leads about 6 ft. (1.83m) from the torch end, to the fitting on the output side of the GC labelled with the symbol shown.

  • Page 47: Torch Connections

    BK8053-000111 Rev D FineLine 170HD Plasma System 3.11 Torch Connections Refer to Figure 11 for the physical location of all connections. When making brass fitting connections, use two opposing wrenches and only tighten enough to make water or gas seals. The fittings are subject to damage if over tightened.

  • Page 48: Mount The Torch

    FineLine 170HD Plasma System BK8053-000111 Rev D 3.12 Mount the Torch Refer to Figure 12 for mounting requirements, which are the same for Standard and Quick-Disconnect torches. Torch Handle Torch Leads 1) Hold the torch or torch base stationary and thread on the torch handle until hand-tight.

  • Page 49: Install Consumables

    BK8053-000111 Rev D FineLine 170HD Plasma System 3.13 Install Consumables DANGER Electric Shock Can Kill. Disconnect input power before servicing. Do not touch electrically live parts or electrode with skin or we clothing. Always wear dry insulating gloves. WARNING Hot Parts Can Burn Skin.

  • Page 50: Ethernet Connections

    FineLine 170HD Plasma System BK8053-000111 Rev D 3.14 Ethernet Connections Refer to Figure 13 for the physical location of all connections. Replace the access panel on the Power Supply when installation is complete. Power Supply to Ethernet Router/Switch 1) Route the bayonet connector end of an Ethernet cable through the opening in the rear of the Power Supply.

  • Page 51: Emergency Stop (Estop) Circuit

    FineLine 170HD Plasma System 3.15 Emergency Stop (EStop) Circuit The FineLine 170HD System incorporates an EStop circuit meeting Performance Level (d) Category 3 requirements as per ISO 13849-1 and IEC 62061 standards. The EStop circuit employs a Safety Relay which controls both the Power Supply and Gas Controller outputs, disabling both when the EStop is engaged.

  • Page 52: Cnc Interface

    FineLine 170HD Plasma System BK8053-000111 Rev D 3.16 CNC Interface The Gas Controller provides an optional CNC interface (P6) for legacy products and robotic applications. Refer to Appendix B to interface with an Inova System. The following I/O is provided: •...
  • Page 53 BK8053-000111 Rev D FineLine 170HD Plasma System 3.16.1 CNC Interface Circuit Diagrams Start Input Transferred Arc Output Plate Sense Output Arc Voltage Output This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S.

  • Page 54: Software Installation

    3.17 Software Installation 3.17.1 CutLinc Server Installation If the System uses a non-Lincoln Electric HMI (CNC Controller or Industrial Computer), the CutLinc Server must be installed. This is not required when using a Lincoln Electric provided HMI. Contact Factory for FineLine Service Installer and then follow Section 6.5.
  • Page 55 3.17.2 FineLine User Interface (UI) Installation If the System uses a non-Lincoln Electric HMI (CNC Controller or Industrial Computer), the FineLine UI must be installed. Installation of the FineLine UI is not required when using a Lincoln Electric provided HMI.

  • Page 56: Commission The System

    FineLine 170HD Plasma System BK8053-000111 Rev D 3.18 Commission the System With the System installed and all connections made: Apply power to the Ethernet router/switch and HMI (starts CutLinc Server and FineLine UI). Open CutLinc Server, select Configuration, and then select Commissioning.
  • Page 57 BK8053-000111 Rev D FineLine 170HD Plasma System Discovered devices Assigned devices This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.

  • Page 58: Fill The Cooling System

    FineLine 170HD Plasma System BK8053-000111 Rev D 3.19 Fill the Cooling System To avoid freeze damage and coolant leakage during shipment, the Power Supply is delivered with very little coolant. DO NOT OPERATE the System until it has been filled with coolant.

  • Page 59: Installation Checklist

    BK8053-000111 Rev D FineLine 170HD Plasma System 3.20 Installation Checklist Complete the following checklist before operating the System.  System is located within the specified operating environment and the components have been placed as specified. Refer to Sections 2.0 and 3.1.
  • Page 60 FineLine 170HD Plasma System BK8053-000111 Rev D BLANK This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.

  • Page 61: Operation

    BK8053-000111 Rev D FineLine 170HD Plasma System 4.0 Operation 4.1 Status Lights and Buttons 4.1.1 Power Supply Status DC Power Temperature ON Button Icon Name LED Color Description Blinking Green Performing initial power up sequence. Steady Green No errors/faults. Status Error.
  • Page 62 FineLine 170HD Plasma System BK8053-000111 Rev D 4.1.2 FineLine User Interface (UI) System On/Off button Icon Name Color Description System System is off. System outputs are disabled. Black Press to turn on System. Black System initializing. Press to turn off System.

  • Page 63: Operational Sequence

    BK8053-000111 Rev D FineLine 170HD Plasma System 4.2 Operational Sequence 4.2.1 Power Up (Turn On) the System Apply power to the Ethernet router/switch and HMI. CutLinc Server and the FineLine User Interface (UI) start automatically. The FineLine UI Status Bar is red and indicates “CutLinc Initializing.”...
  • Page 64 FineLine 170HD Plasma System BK8053-000111 Rev D • The Status Screen expands automatically, the Status Bar turns red and indicates “Purging…”, then the System automatically completes one of the following gas purge sequences (where s = seconds): o Purge 1 – 10s.
  • Page 65 System will default to Single Edge Start (SES) as shown in Figure 16 . If optional APC is commissioned and the CNC (Height Control) cannot generate (operate with) a DES, contact Lincoln Electric service department. The Arc Hold feature can only be used with DES.
  • Page 66 FineLine 170HD Plasma System BK8053-000111 Rev D Figure 15 NOTES: o After receipt of the initial edge of CNC Start Signal, the second edge of CNC Start Signal must be received within 9.5 seconds or the system will return to the ready state.

  • Page 67: Fineline User Interface - Operation

    BK8053-000111 Rev D FineLine 170HD Plasma System 4.3 FineLine User Interface – Operation 4.3.1 Overview The FineLine User Interface (UI) runs on an HMI, which can be a CNC Controller or Industrial Computer. Since the HMI may include a touch screen interface, “press”...
  • Page 68 FineLine 170HD Plasma System BK8053-000111 Rev D Layout and Navigation The FineLine UI’s main screen – Plasma Setup – is described below. It contains all selections required to configure the System to cut as well as the corresponding consumable stack that must be installed into the torch prior to cutting.
  • Page 69 BK8053-000111 Rev D FineLine 170HD Plasma System Status Screen Press the Status button ( ) to expand the Status Screen shown below. Colored LEDs indicate status of the corresponding item; green means good or active, red means error, and not illuminated means not active. Press the Status Bar or Status button ( ) to collapse the Status Screen and return to the previous screen.
  • Page 70 FineLine 170HD Plasma System BK8053-000111 Rev D Group Item Description Pressures – Plasma LED: Illuminates Green when gas pressure and Shield are actual input is within the min/max range. output values (no LEDs); all others are Illuminates Red when gas pressure input actual input values is not within the min/max range.
  • Page 71 BK8053-000111 Rev D FineLine 170HD Plasma System 4.3.2 Configure Plasma Setup Select the Active Torch, then press the Plasma Setup tab. Select the Plasma Process Press the desired process button: Cutting ( ), Marking ( ), or Grid ( ). Selected process is red.
  • Page 72 FineLine 170HD Plasma System BK8053-000111 Rev D 4.3.3 Install Consumables The consumable stack for the selected configuration is displayed on the Plasma Setup screen. The part number for each consumable is shown for quick reference. Use this information to install consumables in the torch. Refer to Section 5.2 for the full consumable installation procedure.
  • Page 73 BK8053-000111 Rev D FineLine 170HD Plasma System 4.3.4 Configure CNC and Height Control Press the Parameters tab to see the cut parameters, based on the selected configuration on the Plasma Setup tab. Prior to making a cut or mark, confirm that the CNC and Torch Height Control are configured using the displayed cut parameters.
  • Page 74 FineLine 170HD Plasma System BK8053-000111 Rev D 4.3.5 Override Standard Pressures (Optional) Although not necessary, Plasma and Shield cutting pressures can be changed from standard cut chart values to accommodate special circumstances or to fine-tune a cut. This optional override should only be made by experienced operators because serious damage to equipment may occur.
  • Page 75 BK8053-000111 Rev D FineLine 170HD Plasma System 4.3.6 Turn On the System Press the System On button. The Status Screen automatically expands and the System begins to initialize. Purge progress is indicated by a purge icon ( ) and countdown clock.

  • Page 76: Fineline User Interface - Settings & Diagnostics

    FineLine 170HD Plasma System BK8053-000111 Rev D 4.4 FineLine User Interface – Settings & Diagnostics 4.4.1 Settings > Units Choose between Imperial and Metric units. 4.4.2 Settings > Language Choose to use any of the available languages. This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S.
  • Page 77 BK8053-000111 Rev D FineLine 170HD Plasma System 4.4.3 Settings > Marking Gas Type Choose between Nitrogen (N2) Plasma Gas with Nitrogen (N2) Shield Gas, or Argon (Ar) Plasma Gas with Air (Air) Shield Gas. 4.4.4 Settings > Torch Enable If the System has been commissioned with more than one torch (multi-torch setup), select the corresponding torch numbers to enable them in the FineLine UI.
  • Page 78 FineLine 170HD Plasma System BK8053-000111 Rev D 4.4.5 Settings > Gas Controller I-CTP: When enabled ( ), the CNC Plate Sense (a.k.a., Clear-the-Plate or Ohmic sensing) output logic is inverted – output turns off upon sensing the plate (refer to Section 3.16).
  • Page 79 BK8053-000111 Rev D FineLine 170HD Plasma System 4.4.6 Status Screen > Diagnostics Press Coolant On to circulate coolant through the cooling system during the initial filling or during maintenance. Press Coolant Off to stop circulating coolant. For troubleshooting purposes, individual gas channels can be turned on.
  • Page 80 FineLine 170HD Plasma System BK8053-000111 Rev D BLANK This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.

  • Page 81: Lc300M Plasma Torch & Consumables

    BK8053-000111 Rev D FineLine 170HD Plasma System 5.0 LC300M Plasma Torch & Consumables 5.1 Installing / Removing the Quick-Disconnect Torch Head DANGER Electric Shock Can Kill. Disconnect input power before servicing. Do not touch electrically live parts or electrode with skin or we clothing. Always wear dry insulating gloves.
  • Page 82 FineLine 170HD Plasma System BK8053-000111 Rev D RIGHT WRONG! Alignment O-Ring Indicator Attachment Ring There is no Gap is visible gap between between o-ring and o-ring and Alignment attachment attachment Indicator ring. ring. Turn attachment ring RIGHT to tighten. Figure 17: Quick-Disconnect Torch Installation 5.1.2 Removing...

  • Page 83: Replacing Consumables

    BK8053-000111 Rev D FineLine 170HD Plasma System 5.2 Replacing Consumables DANGER Electric Shock Can Kill. Disconnect input power before servicing. Do not touch electrically live parts or electrode with skin or we clothing. Always wear dry insulating gloves. WARNING Hot Parts Can Burn Skin.
  • Page 84 FineLine 170HD Plasma System BK8053-000111 Rev D Apply lubricant to all o-rings on torch. Thread the retaining cap onto the torch until it is fully seated. Apply lubricant to the o-ring on the shield cap. Push the shield cap onto the retaining cap until it is fully seated.

  • Page 85: Maximizing Consumable Life

    BK8053-000111 Rev D FineLine 170HD Plasma System 5.3 Maximizing Consumable Life Use the following guidelines to maximize consumable parts life: The System utilizes the latest advancement in technology for extending the life of the torch consumable parts. To maximize the life of the consumable parts, it is imperative that the shutdown procedure of the arc is carried out properly.

  • Page 86: Cut Quality

    FineLine 170HD Plasma System BK8053-000111 Rev D 5.4 Cut Quality Before the optimum cutting condition can be achieved on a particular material type and thickness, the machine operator must have a thorough understanding of the cutting characteristics of the System. When the cut quality is not satisfactory, the cutting speed, torch height, or gas pressures may need to be adjusted in small increments until the proper cutting condition is obtained.

  • Page 87: Piercing Thick Materials

    BK8053-000111 Rev D FineLine 170HD Plasma System 5.5 Piercing Thick Materials Care must be taken when piercing thick materials in order to prevent damage to the shield cap and nozzle. As with all thicknesses, the pierce height must be set high enough so the metal ejected while piercing does not come into contact with the shield cap.
  • Page 88 FineLine 170HD Plasma System BK8053-000111 Rev D BLANK This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.

  • Page 89: Maintenance

    BK8053-000111 Rev D FineLine 170HD Plasma System 6.0 Maintenance WARNING DANGER Electric Shock Can Kill. • Do not touch electrically live parts or electrode with skin or we clothing. Insulate yourself from work and ground. Always wear dry insulating gloves.

  • Page 90: Routine Maintenance

    FineLine 170HD Plasma System BK8053-000111 Rev D 6.1 Routine Maintenance These tasks should be performed on a monthly basis unless otherwise noted. In excessively dirty environments or in heavy usage situations, these tasks should be performed more frequently. 6.1.1 Power Supply Examine the sheet metal case for dents or other damage and repair as required.
  • Page 91 BK8053-000111 Rev D FineLine 170HD Plasma System 6.1.3 Arc Start Console (ASC) Open the cover of the ASC and verify that all leads and hoses are tightened securely. Only tighten the fittings enough to make a coolant or gas seal. The fittings are subject to damage if over tightened.

  • Page 92: Coolant Filter Replacement (Without Coolant Flush)

    FineLine 170HD Plasma System BK8053-000111 Rev D 6.2 Coolant Filter Replacement (without Coolant Flush) Important: When handling coolant, wear nitrile gloves and safety glasses. Remove primary power to the Power Supply. Use a Torx T30 screwdriver to loosen the four screws on the right side of the Power Supply that secure the coolant filter access panel.

  • Page 93: Coolant Flush And Filter Replacement

    BK8053-000111 Rev D FineLine 170HD Plasma System 6.3 Coolant Flush and Filter Replacement Important: Never turn on the System when the coolant reservoir is empty. Important: When handling coolant, wear nitrile gloves and safety glasses Important: Only use approved coolant. Commercially available antifreeze contains corrosion inhibitors that will damage the cooling system.
  • Page 94 FineLine 170HD Plasma System BK8053-000111 Rev D Remove the drain hose, reinsert the valve plug, close the valve, and clean up any leaked coolant. Note: On older Systems, reconnect the pump inlet hose and clean up any leaked coolant. Unscrew the coolant filter housing and remove the coolant filter. Install a new coolant filter and replace the coolant filter housing.

  • Page 95: Consumable Inspection

    BK8053-000111 Rev D FineLine 170HD Plasma System 6.4 Consumable Inspection When the cut quality is not satisfactory, use the following guidelines for determining which consumable parts need to be changed. Inspect all parts for dirt, debris, and excess o-ring lubricant and clean as necessary.

  • Page 96: Software/Firmware Updates

    FineLine 170HD Plasma System BK8053-000111 Rev D 6.5 Software/Firmware Updates Obtain the FineLine Service Installer (FLSI.exe). Move FLSI.exe to the HMI (CNC Controller or Industrial PC) where CutLinc Server and FineLine UI are currently installed. Using File Explorer, right-click on FLSI.exe and choose “Run as administrator.”...
  • Page 97 BK8053-000111 Rev D FineLine 170HD Plasma System 6.5.1 Power Supply Update Troubleshooting In the event the power supply network connection cannot be established, the following procedure sets the FineLine power supply address to static. Verify System wall power is ON. Verify CutLinc and FLUI applications are closed.
  • Page 98 FineLine 170HD Plasma System BK8053-000111 Rev D BLANK This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.

  • Page 99: Troubleshooting

    FineLine 170HD Plasma System 7.0 Troubleshooting WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 100 FineLine 170HD Plasma System BK8053-000111 Rev D System Events Log The most recent events appear at the bottom of the list on Status Screen > Logs. Events are also indicated by a time stamp. Use the scroll bar to move up and down the list.

  • Page 101: Error Codes And Event Log

    Contact your Lincoln Electric service department for resolution of errors not described in this section. This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S.
  • Page 102 FineLine 170HD Plasma System BK8053-000111 Rev D 7.2.1 Event Log File Each time the FineLine UI starts, it creates a log file in the following location: C:\Users\Public\Documents\CutLinc\temp Filename format is: GHMI-Month-Day-Year-Hour-Min-Second.txt Example: GHMI-09-09-2020-10-45-44.txt Events are written chronologically into this file as they are generated.
  • Page 103 BK8053-000111 Rev D FineLine 170HD Plasma System Source FL3HD Status Event Code Description Possible Resolution Light Switchboard A Primary Report issue to Lincoln Electric Over Current service department. Report issue to Lincoln Electric Switchboard A Fault service department. Report issue to Lincoln Electric Secondary Over Current service department.
  • Page 104 9223372036854770000 Other Power Source Fault the fault to Lincoln Electric service department for assistance. This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.
  • Page 105 BK8053-000111 Rev D FineLine 170HD Plasma System Source FLGC Event Description Possible Resolution Code 0x100 TCA SET DIRECTION FAILED 0x101 TCA SET POLARITY FAILED 0x102 TCA READ ERROR 0x103 TCA DATA ERROR 0x104 TCA SETUP REGISTER READ FAILED Report issue to Lincoln Electric service department.
  • Page 106 FineLine 170HD Plasma System BK8053-000111 Rev D Source FLGC Event Description Possible Resolution Code 2560 0xA00 MA INSUFFICIENT POINTS 2561 0xA01 MA POLYNOMIAL ORDER TOO LARGE Report issue to Lincoln Electric service department. 2562 0xA02 MA SINGULAR MATRICES INVALID 2563...
  • Page 107 BK8053-000111 Rev D FineLine 170HD Plasma System Source FLGC Event Description Possible Resolution Code Power Supply was commanded on but no open circuit voltage (OCV) was 4117 0x1015 EX OCV TIMEOUT reported. Check Power Supply indicator LED for faults. Check error log for events prior to the OCV timeout event.
  • Page 108 FineLine 170HD Plasma System BK8053-000111 Rev D Source FLGC Event Description Possible Resolution Code APC and GC given water shield pressure outside of operating limits. Verify cut 4129 0x1021 EX INVALID WATER PRESSURE chart data and if correct report issue to Lincoln Electric service department.

  • Page 109: Replacing System Components

    BK8053-000111 Rev D FineLine 170HD Plasma System 7.3 Replacing System Components DANGER Electric Shock Can Kill. • Do not touch electrically live parts or electrode with skin or we clothing. Insulate yourself from work and ground. Always wear dry insulating gloves.
  • Page 110 FineLine 170HD Plasma System BK8053-000111 Rev D BLANK This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.

  • Page 111: Parts List

    BK8053-000111 Rev D FineLine 170HD Plasma System 8.0 Parts List For the most up-to-date parts list, refer to Lincoln Electric’s Service Navigator (parts.lincolnelectric.com) or contact your Lincoln Electric service department for the following components: • FineLine 170HD Power Supply (K4910-1) •...

  • Page 112: Hoses, Leads, And Cables

    Part Number Length BK602604-XX Where -XX is the length in feet. -10, -12, -15, -20, -25, -30**, -35** ft. lengths available. ** Contact Lincoln Electric Service Department if leads longer than 25ft. are required. 8.2.2 Gas Hose Package Part Number Length BK602617-XX Where -XX is the length in feet.
  • Page 113 BK8053-000111 Rev D FineLine 170HD Plasma System 8.2.7 Power Supply Nozzle Lead Part Number Length K4904-XX Where -XX is the length in feet. -25, -35, -50, -75, -100 ft. lengths available. 8.2.8 PS Interconnect Cable Part Number Length K4905-XX Where -XX is the length in feet.

  • Page 114: Supply Gas Hose Fittings Kit, Bk300421 (Optional)

    FineLine 170HD Plasma System BK8053-000111 Rev D 8.3 Supply Gas Hose Fittings Kit, BK300421 (Optional) This kit contains the components shown below. Hose and ferrule/clamp are not supplied. Supply Gas Hose Assembled Fittings Barbed Nipple for 3/8” ID Hose Oxygen 9/16”...

  • Page 115: Wiring & Flow Diagrams

    BK8053-000111 Rev D FineLine 170HD Plasma System 9.0 Wiring & Flow Diagrams 9.1 Power Supply K4910-1 Wiring Diagram (click to open PDF) This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S.

  • Page 116: Power Supply K4910-2 Wiring Diagram (Click To Open Pdf)

    FineLine 170HD Plasma System BK8053-000111 Rev D 9.2 Power Supply K4910-2 Wiring Diagram (click to open PDF) For Code 13051 This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S.
  • Page 117 BK8053-000111 Rev D FineLine 170HD Plasma System For Code 13526 This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.

  • Page 118: Cooling System (Inside Power Supply) Flow Diagram

    FineLine 170HD Plasma System BK8053-000111 Rev D 9.3 Cooling System (Inside Power Supply) Flow Diagram This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.

  • Page 119: Gas Controller (Gc) Wiring Diagram

    BK8053-000111 Rev D FineLine 170HD Plasma System 9.4 Gas Controller (GC) Wiring Diagram 9EG9546-1 9EG9536-1 BK300361 (PROGRAMMED) This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.

  • Page 120: Gas Controller (Gc) Flow Diagram

    FineLine 170HD Plasma System BK8053-000111 Rev D 9.5 Gas Controller (GC) Flow Diagram This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.

  • Page 121: Arc Start Console (Asc) Wiring Diagram

    BK8053-000111 Rev D FineLine 170HD Plasma System 9.6 Arc Start Console (ASC) Wiring Diagram This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.
  • Page 122 FineLine 170HD Plasma System BK8053-000111 Rev D BLANK This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.

  • Page 123: Appendix A Electromagnetic Compatibility (Emc)

    BK8053-000111 Rev D FineLine 170HD Plasma System Appendix A Electromagnetic Compatibility (EMC) A.1 Background CE marked Systems are manufactured to comply with the European standard EN 60974-10 (Electromagnetic compatibility (EMC) – Product standard for arc welding equipment). These have been tested in accordance with CISPR 11, EMC classification –...
  • Page 124 FineLine 170HD Plasma System BK8053-000111 Rev D A.3 Assessment of Area Before installing plasma cutting equipment, the user shall make an assessment of potential electromagnetic problems in the surrounding area. The following shall be taken into account: • other supply cables, control cables, signaling and telephone cables; above, below and adjacent to the plasma cutting equipment;...
  • Page 125 BK8053-000111 Rev D FineLine 170HD Plasma System A.4.3 Plasma Cutting Cables The plasma cutting cables should be kept as short as possible and should be positioned close together, running at or close to the floor level. A.4.4 Equipotential Bonding Bonding of all metallic components in the plasma cutting installation and adjacent to it should be considered.
  • Page 126 FineLine 170HD Plasma System BK8053-000111 Rev D BLANK This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.

  • Page 127: Appendix B Inova System Integration

    BK8053-000111 Rev D FineLine 170HD Plasma System Appendix B Inova System Integration B.1 Inova System Components The Inova torch height control system requires the following components to be added to the FineLine 170HD System: Description Part Number Quantity Inova Positioner...
  • Page 128 FineLine 170HD Plasma System BK8053-000111 Rev D B.2 Connection Diagram Coolant Supply Hose Coolant Return Hose Torch Leads Power Supply Input Output Side Side PS Electrode Lead PS Nozzle Lead ASC Control Cable Input Output Side Side Interconnect Cable Gas Hose...
  • Page 129 BK8053-000111 Rev D FineLine 170HD Plasma System B.3 CNC Interface Cable The OEM / End User is responsible for terminating the CNC interface cable (BK602610-XX) into the Inova Console. B.3.1 Schematic 24VDC WHT/BLU P6-2 24V_COM GND_24VDC P3-2 PLASMA START BLU/WHT...
  • Page 130 FineLine 170HD Plasma System BK8053-000111 Rev D B.4 Gas Controller Configuration For operation with an Inova System, the Gas Controller’s CTP output logic needs to be inverted. Navigate to: Settings > Gas Controller and then enable I-CTP ( Enable I-CTP.

  • Page 131: Appendix C Ps Interconnect Cable Extender

    BK8053-000111 Rev D FineLine 170HD Plasma System Appendix C PS Interconnect Cable Extender For standard installations, the maximum length of the Power Supply (PS) Interface Cable is 75 ft. (22.8m) due to CAN communication limits. For installations requiring longer lengths, a PS Interconnect Cable Extender (BK300364) consisting of a CAN Bridge can be used to extend the length.
  • Page 132 FineLine 170HD Plasma System BK8053-000111 Rev D BLANK This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.

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