Buell P3 2003 Service Manual page 370

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System Relay
See Figure 7-36. The system relay is in the relay block which
is located on the left side under the seat. Test the relay as fol-
lows:
1. Remove seat. See 2.28
2. Unplug relay from connector. Test the relay in the same
fashion as the starter relay. See
TESTING.
3. Replace the relay with a new relay if necessary. Install
relay to frame with new rivet and washer.
Starter Relay
The starter relay is located on the right side of the motorcycle,
underneath the seat by the flasher relay.
Main Circuit Breaker
See Figure 7-37. Attached to the frame above the battery, the
main circuit breaker is between the ignition key switch and the
battery.
1. Remove the main circuit breaker as follows:
a. Remove seat. See
11 1
WARNING
To protect against accidental start-up of vehicle, discon-
nect the negative battery cable before proceeding. Inade-
quate safety precautions could result in death or serious
injury.
b. Disconnect battery negative cable from battery.
c. See Figure 7-38. Remove acorn nuts, nuts with lock
washers and wire leads from circuit breaker studs.
Tag wire leads for ease of assembly.
d. See Figure 7-37. Remove circuit breaker from circuit
breaker bracket by carefully prying tab, located on
left side, open and sliding circuit breaker out.
NOTE:
Bank Angle Sensor will require reinstallation if bracket is
removed. See 7.5 BANK ANGLE SENSOR.
e. Install in the reverse order. Tighten screw (if bracket
was removed) to 25-27 in-lbs (2.8-3.1 Nm). Tighten
metal nut to 15-18 in-lbs (1.7-2 Nm). Tighten plastic
acorn nuts to 1-3 in-lbs (0.1-0.3 Nm).
2. Connect negative battery cable to battery terminal.
Tighten fastener to 60-96 in-lbs (7-11 Nm).
11 1
WARNING
After installing seat, pull upward on front of seat to be
sure it is locked in position. If seat is loose, it could shift
during vehicle operation and startle the rider, causing
loss of control of vehicle and result in death or serious
injury.
3. Install seat. See 2.28 SEAT.
SEAT.
5.6 STARTER SYSTEM
2.28 SEAT.
WARNING
WARNING
7803
1. System relay
2. Connector [171]
Figure 7-36. System Relay
7811
3
1. Bracket
2. Tab
3. Circuit breaker (30A)
Figure 7-37. Circuit Breaker
a0237x7x
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4
5
1. Circuit breaker (30A)
2. Bracket
3. Screw
4. Nut with lock washer (2)
5. Acorn nut (2)
Figure 7-38. Circuit Breaker Installation
2003 Buell P3: Electrical
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