Buell P3 2003 Service Manual page 321

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4. Slide thrust washer (10) off end of mainshaft. Expand
retaining ring (11), which is next to mainshaft 1st gear
(12), and slide off end of shaft.
5. Remove mainshaft 1st gear (12) off mainshaft.
6. Expand retaining ring (11) and slide off end of shaft.
Slide thrust washer (10) off end of mainshaft
7. Remove mainshaft 4th gear (9).
8. Remove split bearing (8) and spacer (7).
COUNTERSHAFT DISASSEMBLY
1. See Figure 6-33. Using RETAINING RING PLIERS (Part
No. J-5586) remove and discard retaining ring (11) next
to countershaft 5th gear (21). Slide countershaft 5th (21),
and countershaft 2nd (20) off end of countershaft (18).
2. Remove split bearing (8) that was under countershaft
2nd gear (20) and thrust washer (10), including retaining
ring (11) on the countershaft (6). Slide countershaft 3rd
(19) gear off free end of shaft (18).
3. Remove beveled washer (spacer) (15) and countershaft
4th gear (16).
4. Expand retaining ring (11) located next to countershaft
1st gear (17). Remove retaining ring (11) and thrust
washer (10). Slide countershaft 1st gear (17) off end of
shaft. Remove split bearing (8).
5. Remove thrust washer (10). Expand remaining retaining
ring (11) and slide off countershaft (18).
6-24 2003 Buell P3: Drive/Transmission
CLEANING AND INSPECTION
11 1
WARNING
Never use compressed air to "spin-dry" bearings. Spin-
ning bearings with compressed air can also cause a
bearing to fly apart, which could result in death or seri-
ous injury.
1. Clean all parts (except bearings) in cleaning solvent and
blow dry with compressed air.
2. Check gear teeth for damage. If gears are pitted, scored,
rounded, cracked or chipped, they should be replaced.
3. Inspect the engaging dogs on the gears. Replace the
gears if dogs are rounded, cracked, battered, chipped or
dimpled.
4. Discard all retaining rings that were removed.
WARNING