Buell P3 2003 Service Manual page 114

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INSTALLATION
1.
See
Figure 2-51.
Connect remote reservoir.
a.
If removed, attach remote reservoir to frame using
screw. Tighten to 12-15 in-lbs (1.4-1.7 Nm).
b.
If removed, attach reservoir hose to master cylinder
with clamp.
7703
Figure 2-51. Remote Reservoir
7704
1
3
3
1.
Banjo bolt (metric)
2.
Screw (2) (metric)
3.
Spacers
4.
Rubber boot
5.
Rod adjuster
6.
Locknut
7.
Clevis
Figure 2-52. Master Cylinder Mounting
2.
See
Figure 2-52.
Apply LOCTITE THREADLOCKER 243
(blue) to both screws. Attach master cylinder to frame
with spacers between master cylinder and footrest sup-
port. Tighten to 48-72 in-lbs (5-8 Nm).
11
1
WARNING
Use only new black banjo washers (See Parts Catalog for
Part No.) with D.O.T. 4 brake fluid. Earlier silver banjo
washers are not compatible with D.O.T. 4 fluid and will
not seal properly over time. Failure to comply may
adversely affect braking ability and lead to brake failure
which could result in death or serious injury.
11
1
WARNING
To avoid leakage after assembly, verify that banjo wash-
ers, banjo bolt, hydraulic brake line and bore of master
cylinder are completely clean.
2
2
4
5
6
7
WARNING
WARNING
2003 Buell P3: Chassis
2-35

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