Buell P3 2003 Service Manual page 213

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ASSEMBLY/INSTALLATION
NOTE
Liberally coat all moving parts with clean engine oil to ensure
easy assembly and smooth operation at start-up.
1. See Figure 3-95. Install gear shaft through body. Position
thrust washer over end of shaft. Install new retaining ring
into groove in shaft.
2. Insert inner gerotor of the gerotor scavenge set over gear
shaft.
3. Place outer gerotor over inner gerotor to complete scav-
enge set.
6620
3
2
1. Gerotor separator plate
2. Slot on separator plate
3. Tab on oil pump body
4. O-ring
Figure 3-98. Separator Plate Slots
4. See Figure 3-98. Install gerotor separator plate by lining
up slots on perimeter with tabs inside oil pump body.
1
4
5. Install a new O-ring into groove in pump body.
6. See Figure 3-95. Place gerotor feed set over gear shaft.
7. Place cover onto pump body. Install cover TORX screws.
Tighten to 70-80 in-lbs (8-9 Nm).
8. Place new mounting gasket in position.
NOTE
Use new hose clamps. If fittings were removed, use
TEFLON® PIPE SEALANT or HYLOMAR® on fitting threads.
9. See Figure 3-96. Attach return hose connection.
10. Secure pump to crankcase with mounting screws.
Tighten to 125-150 in-lbs (14-17 Nm).
11. Attach feed hose and oil filter hose connection.
12. Attach clamp to hose.
13. Install new oil filter. See
SYSTEM.
14. See 1.5 ENGINE LUBRICATION
engine oil level. Add oil to correct level if needed.
1.5 ENGINE LUBRICATION
SYSTEM. Check
2003 Buell P3: Engine 3-59