Buell P3 2003 Service Manual page 299

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CLUTCH PLATE THICKNESS
Friction plate (fiber) (in.)
Friction plate (fiber) (mm)
Steel plate (in.)
Steel plate (mm)
Clutch pack (in.)
Clutch pack (mm)
MAXIMUM ALLOWABLE WARPAGE
Friction plate (fiber) (in.)
Friction plate (fiber) (mm)
Steel plate (in.)
Steel plate (mm)
TORQUE VALUES
ITEM
Battery terminal bolts
Clutch mainshaft nut
Crankcase 1/4 in. screws
Crankcase 5/16 in. screws
Engine sprocket nut
Primary cover bolts
Retention collar screw
Shift lever pinch fastener
Shifter shaft assembly locknuts
Transmission sprocket nut
Transmission sprocket screws
6-2 2003 Buell P3: Drive/Transmission
Table 6-4. Clutch Specifications
WET CLUTCH/MULTIPLE DISC
ITEM
TORQUE
60-96 in-lbs
70-80 ft-lbs
180-100 in-lbs
15-19 ft-lbs
190-210 ft-lbs
100-120 in-lbs
13-17 ft-lbs
12-14 ft-lbs
90-110 in-lbs
See NOTES
90-110 in-lbs
NEW COMPONENTS
0.0866 + 0.0031
2.200 + 0.079
0.0629 + 0.0020
1.598 + 0.051
N/A
N/A
N/A
N/A
N/A
N/A
7-11 Nm Page 6
95-109 Nm LOCTITE 262 (red), left hand threads, Page 15
9.0-12.4 Nm LOCTITE 262 (red), Page 35
20-25 Nm LOCTITE 262 (red), Page 35
258-285 Nm LOCTITE 262 (red), Page 15
11-14 Nm Follow torque sequence, Page 6
18-23 Nm LOCTITE 243 (blue), Page 38
16-19 Nm Page 6
10-12 Nm Bottom nut first, same torque for top, Page 37
LOCTITE 262 (red), left hand threads, special
See NOTES
torque turn method, Page 40
10-12 Nm Replace after 3 removals, Page 40
SERVICE WEAR LIMITS
N/A
N/A
N/A
N/A
0.413 in. (minimum)
(16.787)
0.0059
0.150
0.0059
0.150
NOTES