Engine Assembly; Removal & Installation - Chery A1 2009 Service Manual

Engine Assembly

Removal & Installation
NOTE :
The following special tools are required to perform the repair procedure:
• CH-20001 - Right Engine Mount Bolt Remover
• Engine Hoist
NOTE :
The engine is removed with the transaxle as an assembly.
1. Remove the vehicle hood.
2. Relieve the fuel pressure (See Fuel Pressure Relief Procedure in Section 04 Fuel Delivery).
3. Remove the battery and battery tray (See Battery Removal & Installation in Section 05 Starting & Charging).
4. Evacuate the A/C system (See A/C System Evacuation and Recharge in Section 13 Heating and Air Condition-
ing).
5. Drain the cooling system (See Cooling System Draining and Filling in Section 06 Cooling).
WARNING!
Always allow the engine to cool before opening the cooling system. Do not loosen the coolant pressure relief
cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and
hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions may
result in serious personal injury.
6. Remove the coolant fan & radiator assembly (See Coolant Fan & Radiator Assembly Removal & Installation in
Section 06 Cooling).
7. Remove the negative battery cable from the engine.
8. Remove the two retaining bolts (1) on the air intake
pipe.
(Tighten: Air intake pipe bolts to 8 ± 3 N·m)
9. Remove the clamps (1) between the intake mani-
fold and the air cleaner housing.
10. Remove the intake manifold hose.
Chery Automobile Co., Ltd.
ON-VEHICLE SERVICE
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