KTM 250 EXC TPI 2019 Repair Manual page 8

TABLE OF CONTENTS
22 LUBRICATION SYSTEM............................. 294
22.1
22.2
22.3
22.4
22.5
22.6
22.7
22.8
22.9
23 IGNITION SYSTEM.................................... 302
23.1
23.2
23.3
23.4
23.5
23.6
23.7
23.8
23.9
24 ELECTRIC STARTER ................................. 309
24.1
25 THROTTLE VALVE BODY ........................... 310
25.1
25.2
25.3
26 TECHNICAL DATA..................................... 312
26.1
26.1.1
26.1.2
26.2
26.3
26.4
26.4.1
26.4.2
26.4.3
26.4.4
26.5
26.6
26.7
26.8
26.8.1
26.8.2
26.9
26.10 Chassis tightening torques .............. 319
6
Changing the gear oil...................... 294
Checking the gear oil level .............. 295
Adding gear oil .............................. 295
Checking 2-stroke oil level .............. 296
Opening 2-stroke oil tank cap.......... 297
Adding 2-stroke oil......................... 297
Closing 2-stroke oil tank cap ........... 297
Priming the oil pump...................... 298
Replacing the oil pump .................. 299
Checking the ignition system........... 302
Ignition coil - checking the primary
winding......................................... 303
Checking the spark plug
connector...................................... 304
Alternator - checking the stator
winding......................................... 304
Checking the crankshaft position
sensor........................................... 305
Changing the spark plug ................. 306
Changing the spark plug and spark
plug connector............................... 307
Removing the stator ....................... 307
Installing the stator ........................ 308
Checking the starter motor .............. 309
Adjusting the idle speed ................. 310
Programming ambient pressure ....... 310
Cold start button............................ 311
Engine .......................................... 312
All 250 models.......................... 312
All 300 models.......................... 312
Tolerance, engine wear limits .......... 313
Engine tightening torques ............... 314
Capacities ..................................... 315
Gear oil..................................... 315
Engine oil ................................. 315
Coolant ..................................... 315
Fuel ......................................... 316
Chassis ......................................... 316
Electrical system............................ 317
Tires ............................................. 317
Fork.............................................. 317
All standard EXC/XC-W models .... 317
All Six Days models.................... 318
Shock absorber .............................. 318
27 CLEANING, CARE ..................................... 322
27.1 Cleaning the motorcycle ................. 322
27.2 Checks and maintenance steps for
winter operation............................. 323
28 STORAGE ................................................. 324
28.1 Storage ......................................... 324
28.2 Preparing for use after storage......... 325
29 SERVICE SCHEDULE ................................ 326
29.1 Additional information .................... 326
29.2 Required work ............................... 326
29.3 Recommended work ....................... 327
30 WIRING DIAGRAM .................................... 330
30.1 Page 1 of 8 (All EXC models) .......... 330
30.2 Page 2 of 8 (All EXC models) .......... 332
30.3 Page 3 of 8 (All EXC models) .......... 334
30.4 Page 4 of 8 (All EXC models) .......... 336
30.5 Page 5 of 8 (All EXC models) .......... 338
30.6 Page 6 of 8 (All EXC models) .......... 340
30.7 Page 7 of 8 (All EXC models) .......... 342
30.8 Page 8 of 8 (All EXC models) .......... 344
30.9 Page 1 of 6 (All XC-W models) ........ 346
30.10 Page 2 of 6 (All XC-W models) ........ 348
30.11 Page 3 of 6 (All XC-W models) ........ 350
30.12 Page 4 of 6 (All XC-W models) ........ 352
30.13 Page 5 of 6 (All XC-W models) ........ 354
30.14 Page 6 of 6 (All XC-W models) ........ 356
31 SUBSTANCES .......................................... 358
32 AUXILIARY SUBSTANCES ......................... 360
33 SPECIAL TOOLS ....................................... 362
34 STANDARDS ............................................ 377
35 INDEX OF SPECIAL TERMS ....................... 378
36 LIST OF ABBREVIATIONS.......................... 379
INDEX ............................................................. 380