KTM 250 EXC TPI 2019 Repair Manual page 284

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19 CLUTCH
282
Mount clutch basket
Turn the clutch basket until the gear teeth of the interme-
diate kick starter gear mesh.
Mount washer
R02800-10
Position the new lock washer and mount nut
nut, holding the inner clutch hub with a special tool.
Guideline
Nut, inner
clutch hub
Holding wrench (51129003000) (
Secure the nut with the lock washer.
R02799-10
Mount sleeves
R02798-10
Oil the clutch facing discs thoroughly.
Mount intermediate clutch disc
Guideline
Thickness of intermediate
clutch disc
Alternately place the clutch facing and 7 intermediate discs
into the clutch basket.
Guideline
311602-10
Thickness of intermediate
clutch discs
Place intermediate clutch disc
Guideline
Thickness of intermediate
clutch disc
bp
.
bo
bn
and inner clutch hub
M18x1.5
100 Nm (73.8 lbf ft)
p. 364)
bk
.
A
with marking S.
1.0 mm (0.039 in)
A
1.4 mm (0.055 in)
B
into the clutch basket.
1.0 mm (0.039 in)
B
.
bm
. Tighten the
Loctite
®
648™

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