1. Manuals
  2. Brands
  3. Powerware Manuals
  4. UPS
  5. Plus 80
  6. Operation

Powerware Plus 80 Operation

Hide thumbs
Table of Contents

Advertisement

Quick Links

Operation
164200252 Rev A

Advertisement

Table of Contents
loading

Related Manuals for Powerware Plus 80

Summary of Contents for Powerware Plus 80

  • Page 1 Operation 164200252 Rev A...
  • Page 2 Instructions Importantes Concemant La SBcuritB SAVE THESE INSTRUCTIONS This manual contains important instructions for your Uninterruptible Power Supply (UPS) system. You should follow these Instructions during the Cette notice contient des instructions importantes concemant la s6curM. Plus 80 UPS opefator’s...

  • Page 3: Table Of Contents

    Using This Book ..........For More information .
  • Page 4 External battery disconnect ........Relay Interface Module .
  • Page 5 Figure 1. Sample UPS System ........Figure 2.
  • Page 6 Working with your building’s electrical system, the Plus 80 will supply the clean, consistent power that your sensitive electronic equipment requires for reliable operation. And during brownouts, blackouts, and other power interruptions, one or more optional battery cabinets can provide emergency power to safeguard your critfcal data.
  • Page 7 For More Information This book describes how your UPS system works. For more information about your system, see these books: 184200253 provides detailed step-by-step procedures for installing each component of your system; discusses joining cabinets in a line-up-and-match system; contains detailed illustrations of cabinets and optional accessories, showing dimensions and connection points.
  • Page 8 Each component of.your UifS system is housed in a free-standing cabinet designed for industrial or computer room applications. The cabinets line INPUT UPS CASINET PDM CABINET Each cabinet in your UPS system is shipped separately, with hardwawfor joining ii to other cabineta during installation.

  • Page 9: Looking Inside The Ups

    Looking Inside the UPS The Powerwaree Plus 80 is a continuous duty, solid state UPS that supports your equipment-such as process control equipment, computers, data processing equipment, systems, or research or medical equipment-through interruptions in commercial I’ In this book, the power required by your equipment is called your supplies your critical load with conditioned power that is synchronized power.

  • Page 10: Upsstandardfeatures

    UPS. You can use these ports to link the UPS system to a remote terminal, from which you can view information similar to that displayed on the LCD screen. This feature is described thoroughly in Powerwere Plus 80 Serial Communications. to equipment at your facility, such as light, an audible alarm, or a computer terminal.

  • Page 11: Options And Accessories

    Cosmetic Sides The UPS and optional component cabinets are designed to line up and match in styfe and color. As an option, you can cover the standard bfack finish of the cabinets wfth cosmebc sides. Powerware Plus 80 UPS OperatMs Manual...

  • Page 12: Safety Considerations

    Safety Considerations The UPS enclosures are designed for industrial or computer room applications. and contain safety shields behind the doors. However, the UPS is a sophisticated power system and should be handled with appropriate care, following these guidelines: Keep surroundings clean and tree horn excess moisture. Do not operate the UPS close to gas or elect&...

  • Page 13: Symbols, Controls, And Indicators

    Symbols, Controls, and Indicators These symbols may appear on your UPS system or on accepted by most international safety agents. Everyone in your organization who works with your UPS should understand the meaning of these symbols: The principal power switch is in the ‘On’ position. The principal power switch is in the ‘tIW fmtion.
  • Page 14 A nofice is a minor system event that may or may not &ire your attention. An a/arm is a system event that requires immediate operator intervention. System events, alarm horns, and indicator lights are described in ‘Responding to System Events’ on page 45. Plus 80 UPS Operators Manual...

  • Page 15: Normalmode

    Normal Mode In Normal mode, utility AC power is supplied to the rectiier. The rectiier supplies DC power to the inverter, which then supplies the critical load with AC power. The rectiier also provides charging power to the UPS and reported by a status indicator on me Monitor Panel. The message “UPS Supplying Load’...

  • Page 16: Bypass Mode

    However, if the Bypass mode is normal operating mode, and not an akrm condition. UPS is unable to return to Normal mode following an automatic transfer to Bypass mode, an alarm condition will be recorded. Plus 80 UPS Operator’s Manuel...

  • Page 17: Battery Mode

    Battery Mode The UPS transfers to Battery mode automatically if a utility power does not conform to specified parameters. In Battery mode, the battery provides emergency DC power, which the inverter converts to AC power. When the UPS switches to Battery mode, its alarm indications depend on the cause and on the battery charge state.

  • Page 18: Monitoring And Controlling Ups Operation

    Monitoring and Controlling UPS Operation After you star-l the UPS, no operator intervention is necessary except for periodic checks of the UPS status. Manual operation is required only during routine maintenance or You use the Monitor Panel and the Control Panel to monitor and control the UPS. Figure shows the location of these two panels on the front of the UPS.

  • Page 19: Usingthecontrolpanel

    This chapter describes how to use the Control Panel to start and stop the UPS. IMPORTANT NOTE: Before starting the UPS, you must be sure all installation tasks are complete and a preliminary startup has been performed by authorized it checks all electrical interconnections to be sure the Installation was successful and the UPS system works properly.

  • Page 20: To Place The Ups In Normal Mode

    The Control Panel contains these controls: The Mode switch is a two-position rotary the UPS to and from Bypass mode. You oan use this switch to: mode, and if the bypass source is within acceptable limits. if the transfer does not occur within 2 seconds, an atarm sounds. You cannot silence this elarm until the transfer is complete.

  • Page 21: To Shut Down The Ups From Normal Mode

    Power to the crtttcal load is supplied by the bypass source. No backup is available. To shut down wwer to the critical load while in Bvoass mode: To perfon maintenance or service on your critical load. you must shut tt down first: Plus 80 UPS Operator’s Manual...
  • Page 22 This chapter describes the monitor panel and how to monitor and control UPS operation. The monitor panel is a black rectangular (see Figure 8). Panel The monitor panel conteins a flat liquid cryxtal display (LCD) semen (l)* a horizontal row of pushbuttons (2).

  • Page 23: Usingthelcdscreen

    Log when a notice or alarm is activated. The information wee contains data about UPS status and operations. When you select a menu option, the information area displays statistics or graphics pertaining to the option you selected. Powerware Plus 80 UPS Operator’s Manual...

  • Page 24: Using The Pushbuttons

    UPS and to your crfttcat load. Par more information, sae “Using the Load Off Sutton’ on page 51. YOU PRESS WHEN Power-ware Plus 80 UPS Operator’s Manual...

  • Page 25: Reading The Status Indicators

    To test the LED lamps behind the status indicators, press the + and 3 pushbuttons simultaneously. All any indicator does not light, its LED may need to be replaced. Contact Customer SW&e if you have a problem with the indicator lamps. Power-ware Plus 80 UPS Operator’s Manual...

  • Page 26: Using The Menu Options

    Using the Menu Options The UPS menus allow you to display data in the information area to help you monitor and control UPS operation. These menus and options are available: Displays UPS performance maters for the system or l Metem critical toad.
  • Page 27 Select Load Amps from the Meters menu to sea a real-time bar graph of the output current of the UPS. The graph shows the current for each phase. Figure 11 shows the Load Amps Meters screen. Plua 80 UPS Operator’s Manual...
  • Page 28 removed from the Active System Events listing and placed in the Event History Log. Figure 12 shows Me Active System Events screen. ‘I...
  • Page 29 UPS was on bypass, battery, or generator, and the amount of time the UPS logic has been since the start date. The lower right column shows the percent of avaiiabiiii of the UPS and the bypass sourcs. Plus 80 UPS Operator’s Msnual...
  • Page 30 Select Mlmlc from the Graphics menu to display a real-time graphical representation of the flow of current through the UPS. Figure 14 shows the Unit Mimic screen. The Mimic screen shows the internal components of the UPS cabinet The flow of current through the components is highlighted.
  • Page 31 When the scroll bar is in the information area. me return arrow is in the menu box. When the scrotl bar is in the menu box, the return arrow is in the information scroll through the Event History log. Power-ware Plus 80 UPS Oparator3 Manual...
  • Page 32 Select lime from the Setup menu to display the Time Setup screen The Time Setup screen allows you to set the internal timestamp of the UPS. The timestamp is used for logging events in the Event History Log. Figure 16 shows the Time Setup screen. The small return arrow (W) appears in the upper right comer of the Time Setup screen.
  • Page 33 0 or pushbutton. To save me settings upon exit from The setup screens for Port 1 and Port 2 are identical. For detailed information about configuring the serial ports, see PowwmareC Plus 80 Setial Communications Guide.

  • Page 34: Building Alarm Monitoring

    ALL BUILDINQ ALARM INPUTS OR REMOTE OPEN CONTACT OR SWTCH (RAE0 AT 24 VDC, ALARM INPUT TERMINAL AND COMMON AND RELAY AND SWllCH COh-TACl’S ARE 0 1 0...

  • Page 35: Summary Alarm Contacts

    UPS afarrn horn may not be heard immediately. You can afso use mesa wntacts to connect UPS to equipmenf you want to monitor. UPS will then alert you tithe connected equipment enunciates an alarm condition. Powerware Plus 99 UPS Operator’s Manual...

  • Page 36: Remote Monitor Panel

    Remote Monitor Panel As an option, you can install one or more Remote Monitor Panels operation of the UPS system from virtually any location within your facility, up from the UPS. Each RMP contains backlit status indicators and a local horn. flush mount or surface mount an RMP on a desktop or on a serial interface line.
  • Page 37 The RMP contains a local horn and these backttt status indicators: SYSTEM NORMAL The UPS is energized (either with utility power or battery backup) and is supplying conditioned power to the critical load. NO REDUNDANCY This indicator applies only to parallel systems when one cabinet is not functioning.

  • Page 38: Batterycabinets

    An optional relay interface module (RIM) uses relay contact to indicate the operating status and alarm condition of the UPS system. You can accessories (RMPs or RIMS). Figure 21 shows the RIM, with its four 1 Spin connectors labeled Jl through J4. Plus 80 UPS Operator’s Manual...

  • Page 39: Serial Communications Ports

    Two serial communications potis are provided on the UPS. You can connect these ports to a remote terminal and/or printer to screen of the UPS Monitor Panel. For detailed information about capabilities of this UPS, sea Powwnww Plus SOS& Communications Guide. Powerware plus 66 UPS Operator’s...

  • Page 40: Important Safety Instructions

    Refd service oftIce. If the cabinet requiring service was not provided by the UPS manufacturer, refer to the battery cablnel manufacturer’s operating manual for instructions on battery cabinet and maintenance. or contact your local field service office. Plus 80 UPS Operator% Manual...
  • Page 41 When replacing batteries, use the same number of sealed, lead-acid batteries. Proper disposal of batteries is required. Refer to your local codes for disposal requirements. CAUTION: Pour le remplacement, utiliser le meme nombre et mod&e des batteries. Powerware Plus 80 UPS opslator’s Manual...

  • Page 42: Performing Preventive Maintenance

    &de Electronics, gives you a competent working knowledge of UPS operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact Training Coordinator in Raleigh, North Carolina, or call 1 -oO-&ExlDE Plus 80 UPS Operator’s Manual...
  • Page 43 125% of full load for ovehad + battety charge Actual load + 25% of full load for battery charge Adjustable, set to 102% Input Currsd Hsmmnic THD at full load content Typically 15-20 second rectifier ramp-up to full Minimum 0.g Power Factor Plus 80 UPS Operator’s Manual...

  • Page 44: Environmental Specifications

    Environmental Specifications Operating Temperature 0 to 4O’C without derating. However, operating at or near 40°C will adversely affect battery life (refer to your battery specifications for more information). The recommended operating temperature is 25-C. Maximum 5000 ft. (15OOm) without derating Storage Temperature 95% maximum non-condensing...
  • Page 45 System Output 125% Ripple voitage less than 0.5% peak to peak IPS Outpul Capectty 2% (10% to 100% load) 50 Hz Models; 400 VAC nominal adjustable from 375 VAC to 420VAC 220 VAC 480 VAC nominal adjustable from 452 VAC to 3% max THO, 2% max single (for linear load) 2% for 100% maximum load imbatance 2’...

  • Page 46: System Event Horns

    When the UPS system is running in Normal mode, it continually monitors itself and the incoming utility power. In Battery or Bypass modes, the UPS may issue alarms to let you know exactly what event caused the swttch from Normal mode. System events can be indicated by horns, lights on the UPS, or both. Select Aotfve from the Events menu on the LCD screen to look at the Acttve System Events screen.

  • Page 47: System Event Messages

    System Event Messages When a system event occurs. a message is added lo the Event History Lug. A message may also appear on the Monitor Panel of the UPS. The Event History Log system event messages. whether or not they were displayed on the Monitor Panel. Inverter Messages - Alarms lnverter DC Over Voftage Clear lnverter DC Over Voftage...
  • Page 48 Bypass Contactor (K4) Closed Bypass Contactor (K4) Opened Input Breaker (CSl) Closed Input Breaker (CBl) Opened lnverter Contactor (K3) Closed lnverter C03tactor (K3) Opened lnverter Shutdown lnverter Normal Load Transferred to Bypass Auto Mode Powerware Plus 60 UPS Operator’s Manual...
  • Page 49 Rectifier Messages - Alarms Rectifier DC Over Voltage Clear Rectifier DC Over Voltage Rectifier DC Under Voltage Clear Rectifier DC Under Voltage Clear Rectiier Over Temperature Clear Rd. Over Temp. Warning Clear Ret Temp. Sensor Failure Rectifier Failure Rectifier Alarm Rectifier Messages - Notices Clear Input AC Over Voltage Clear Input AC Under Voltage...
  • Page 50 Rectifier Messages - Commands Rectiier Commanded On Rectiier Commanded Ofl Rectifier Status Messages Rectifier Shutdown Monitor Panel Alarms Clear Load Over 100% Overload 100% Overload 125% Clear overloed 125% Power Supply Failure Clear Power Supply Fail. Fen Failure Clear Fan Failure Monitor Panel Notices Output AC Over Voltage Clear Output AC Under Voltage...
  • Page 51 Monitor Panel Notices (cont.) Power Fail Clear Power Fail Power Off Switch Building Alarm 1 Clear Building Alarm 1 Building Alarm 2 Clear Building Alarm 2 Building Alarm 3 Clear Building Alarm 3 Building Alarm 4 Clear Building Alarm 4 Building Alarm 5 Clear Building Alerm 5 Building Alarm 6...

  • Page 52: Resetting The Load Off Button

    Move the CBl switch to ON. The Load Ofl button ie now reset. To restart the UPS system, follow the pmcedurs in ‘Stopping and Starting the UPS on page 15. Powerware Plus 80 UPS Operatots Manual...
  • Page 53 remote monitor panels, 33 summary alarm contacts, 32 acoustical noise specifications, 42 Active System Events screen, 25,26,27 adjusting the contrast of the LCD screen, 21 horns. responding to, 46 alarm monitoring, 31 humidity specitications, altitude Specifications, 42 italic type in this book, 1 battery cabinets battery specifications, 42...
  • Page 54 System Meters screen, 23 system output specifications, 43 Port setup screen, 30 Power Off feature, preventive maintenance, 39 temperature specifications, pushbuttons, using, 21 Time Setup screen, 29 timestamp of the UPS, setting, 29 training course, 39 relay interface module, 35 remote emergency power off, 51 remote monitor panel, 33 upgrading smaller systems.
  • Page 55 N I N T E R R U P T I B L E O W E R Y S T E M S...
  • Page 56 ‘I Uninterruptible Power Supply 164200254 Rev A...
  • Page 57 IMPORTANT SAFETY INSTRUCTIONS Instructions Importantes Concernant La S&wit6 SAVE THESE INSTRUCTIONS Conserver Ces Instructions This manual contains important instructions for your Uninterruptible Power Supply (UPS) system. You should tallow these instructions during the installation and maintenance of the UPS, options, accessories, and batteries. Cette notice contient des instructions importantes concernant la s&u-it&...
  • Page 58 ......... . . Using This Book .
  • Page 59 Figure I. Locations of Communications Ports on the UPS ....3 Figure 2. Port 1 Pin Assignments ........Figure 3.

  • Page 60: Using This Book

    UPS and optional accessoties; starting and stopping the UPS, and about maintenance and responding to system events. Contact your local Field Service office for information about how to obtain copies Of these books. Powenvare Plus 80 UPS Communication...

  • Page 61: Getting Help

    Getting Help have a question about any of the information in this book, or if you have a question this book does not answer, United States l-800-843-9433 Outside the U.S. Call your local representatlve Plus 60 UPS Communication...
  • Page 62 The Customer Interfke Panel inside the UPS contains two communications ports, one DE-9 and one The ports provide a computer interface to a remote monitor panel and/or printer. The Interface Panel also contains two output breaker panelboards (Tel and T82) for connecting your equipment to the UPS. Figure 1 shows the location of these items inside the UPS.

  • Page 63: Connecting Equipment To A Serial Port

    UPS are female, so the cables should be male. Figure 2 shows the pin assignments for Port page 5 shows the pin assignments for Port PORT 1 (DE-g) NOT USED RETURN Plus 80 UPS Communications...
  • Page 64 Data Terminal Readv Readv 1 lnwtto UPS - tvDicallv not used by UPS 1 22 ( - 1 2 v Output from UPS - always true NOTE: Pins 5 and 6 am tied together internal& Power-ware Plus 80 UPS Communications...

  • Page 65: Configuring The Serial Ports

    Configuring the Serial Ports Before you,connect communications equipment to a serial port, you must configure the port for communications, using the LCD screen and pushbuttons on the UPS Monitoring Panel. Select Port I or Port 2 from the Setup menu to display one of the Setup Port screens. The screens for Port 1 and Port 2 are identical, and allow you to specify settings for the two A small retum’ahow (p) appears in the upper right comer of the Port Setup screen.

  • Page 66: Mode

    TABLE C. Options Available for Each Communication Port Port I Port2 Options Terminal mode Calibration mode Alarm Configuration mode Remote Monitor mode Saud rate of 300. 1200,2400.4800.9600. or 19.2@I Data size/stoD bits Of 811 Or 812 Data size/stop biis of 711 or 712 Disabled handshaking Mode one of these...

  • Page 67: Data/Stop

    Set to NO if you do not want to save any changes. Default Settings These are the default configuration settings for the serial communications ports: Port 1 Remote Monitor 300 baud Handshaking Disabled Port 2 Terminal 9800 baud Handshaking Disabled Plus 80 UPS Communications...
  • Page 68 (ASCII 13) An alarm message is prefixed by the word “CLEAR” whenever an alarm is entered into the Event History Log with a cleared status. For more information about system event messages, see Powerware Plus 80 Operation. Plus 80 UPS Communication...

  • Page 69: Printing S8Lected Information

    04 13:37:26.4 ALARM: Imminent 04 13:45:43.6 ALARM: Cleared, Over Temp 04 13:53:26.8 NOTICE: Room Temperature OK NOTICE: Charger Voltage Under Limit 18 02:05:12.5 STATUS: System Normal. On Battery NOTICE: 18 02:09:55.3 NOTICE: Charger Voltage in Limits Normal Plus 80 UPS Communication...

  • Page 70: System Information Printout (Ctrl + A)

    After use. field service personnel may need to use more meter settings. Calibration mode to racafibrate one or inadvertent modification, this mode can be accessed only by trained personnel using special software. Powerware Plus 80 UPS Communication...
  • Page 71 UPS system. The RIM can provide these signals: pins UPS AVAILABLE (connector 1 and 12) UPS OFF LINE (connector plnr 3 and 13) information about the RMP and RIM indicators, see more For information about installing an RMP or an RIM. see Power-ware Plus 80 UPS Communication...
  • Page 72 O W E R N I N T E...
  • Page 73 S y s t e m Num: 80064 R . F . WQTKINS T e s t e r : 1 0 0 4 0 3 6 4 3 6 0 5 4 3 6 0 5 6 6 6 6 1 7 5 0 0 6 0 0 0 2 8 1 9...
  • Page 74 1 0 1 0 8 1 0 0 0 0 1 0 0 0 0 1 0 0 0 0 1 ~JO~KI 1 clcmo 1 oooo 1 0 0 0 0 1 0 0 0 0 1 0 0 0 0 1 0 0 0 0 1 0 0 0 0 1 3 3 1 7...
  • Page 75 8 0 0 0 1 0 0 0 0 2 0 0 8 3 0 6 4 0 104 105 120 25 107 108 8360 0 4 6 5 0 111 0 1 1 2 4 8 0 0 I Jdw’ /...
  • Page 76 Uninterruptible Power Supply Installation Rev I3...
  • Page 77 IMPORTANT SAFETY INSTRUCTIONS Instructions Importantes Concernant La S&wit6 SAVE THESE INSTRUCTIONS Instructions Conserver Ces This manual contains important instructions for your Uninterruptible Power Supply (UPS) system. You should tallow these instruotions during the installation and maintenance of the UPS, options, accsssoriss, and batteries.
  • Page 78 Installing Stand-Alone Type 2 Battery Cabinets ......Installing Line-Upand-Match Type 2 battery Cabinets Powerware Plus 80 UPS Installation Manual...
  • Page 79 7 Installing a Power Distribution Module ....lnstalllng a Remote EPO Control ......Installing a Remote Battery Disconnect .
  • Page 80 This book describes how to install your Powerware’ Plus SO Uninterruptible Power Supply (UPS) system. It contains instructions for installing the UPS and each optional component and accessory. The information you will use depends on the system you purchased. Each component of your UPS system is housed in a free-standing cabinet. The cabinets line up and match in style and color, and they have safety shields behind the doors to protect you from hazardous voltages.

  • Page 81: Conventions Used In This Book

    In this book, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS system refers to your entire power protection system-the UPS cabinet plus any options or accessorles you have installed. Powerware Plus 80 UPS Installation Manual...

  • Page 82: For More Information

    UPS and optional accessories; provides procedures for starting and stopping the UPS, and intbnnation about maintenance and responding to system events. 164200254 Powerware Plus 80 UPS Serial Communications Describes the M-485 and FE-232 serial communications capabilities of the UPS system; discusses the two communications ports on the Customer Interface Panel inside the UPS and how to connect optional remote accessories to your UPS system;...
  • Page 83 Each cabinet of your UPS system is shipped on a separate pallet. Use a forklift or pallet jack to move the packaged cabinets to the installation site, or as close as possible to the site, before you unload them from the pallets. This is the basic sequence of the installation steps: 1.

  • Page 84: Preparing Your Site

    Preparing Your Site For your UPS system to operate at peak efficiency, your installation site should meet the environmental parameters outfined in the operator’s manual for the UPS. If you intend to operate the UPS at an altiide higher than Iso0 meters (5000 feet), altitude operation.

  • Page 85: Inspecting And Unpacking Each Cabinet

    Inspecting and Unpacking Each Cabinet The first task in preparing for installation is inspecting and unpacking each cabinet, Cabinets arrive covered with protective packaging material, as shown in Figure 2. FORKLIFT OPENINGS PACKAGING ‘FOAM CUSHION Carefully inspect the outer packaging for evidence of damage during transl CAUTION: and contact your local ealea or eervlce offfce Immediately.

  • Page 86: Creating An Installation Plan

    3. Set each pallet on a firm, level surface, allowing a minimum clearance of 1.5 ft. (4.6 m) on each side for removing the cabinets from the pallets. 4. Cut the steel bands around each cabinet. indicated, using a knife blade no longer than 1 in. (25 mm). cabinet from the pallet are printed on the cardboard, and you will need to refer to #em.

  • Page 87: Installation Checklist

    Installation Checklist cabinets. on all other systems). that:the UPS be installed on a sealed concrete pad on a seated concrete floor.) and its wiring terminated inside the UPS cabinet. (OPTIONAL) terminated inside the UPS cabinet. (OPTIONAL) is terminated inside the UPS and Battery Cabinet. (OPTtONAL)
  • Page 88 NOTES:...
  • Page 89 After you unpack and inspect your UPS, and then move it to its installed location, you are ready to prepare for installing it. The UPS cabinet arrives as shown in Figure 3 below. AIR INLETS COOLING AIR EXHAUST llllllllllllllll 1111111111111111 llllllllllllllll l l l l l l l l l l l l l l l l...
  • Page 90 6 at 200 kg (440 Ibs) with casters 4 at 200 kg (662 Ibs) without casters Details about control wking are provided in each procedure for connecting options and features. Table N on page A-4 identifies the control wiring terminations. Plus 80 UPS lnstaflation Manual...

  • Page 91: Unloading The Ups Cabinet

    Remove the three bofts securfng each side support to the cabinet and remove the side supports and foam cushions. Discard or recycle the side supports and cushions in a responsible manner. Powerware Plus 80 UPS Installation Manual...

  • Page 92: Installing The Caster Assemblies (Optional)

    installation site. If you are going to install the caster assemblies, move the UPS cabinet to an open area near the installation site. Using the pallet jack or forklift, lower the cabinet until it is resting on its leveling feet (see Figure 5). LEVELING FEET Feet SupporVng the Cabinet There is one leveling foot on each comer of the base of the cabinet.
  • Page 93 Because of the height of the caster assembly, you cannot hold the assembly parallel with the base of the cabinet while you slide it into the channel. Tilt the inner edge of the assembly upward to slide it into the channel (see figure 8). Power-ware Plus 80 UPS Installation Manual...
  • Page 94 the assembly upward to rest against the top of the channel. You may have to adjust the position of the assembly slightfy to slide it over the four studs protruding into the channel (see Figure 9). Cab/net 6. Place one lockwasher on each stud, then screw one nut onto each stud. lighten the nuts securely: torque to 25 nM (19.4 lb@.

  • Page 95: Preparing The Ups For Installing Battery Cabinets

    Preparing the UPS for Installing Battery Cabinets After you install one or more battery cabinets, you can either join them to the UPS cabinet or leave them as stand-alone units. You must prepare the UPS cabinet for either method of battery cabinet installation. Refer to Drawing 164200253-4 on page A- 11 for the locations of the items mentioned in these procedures.
  • Page 96 RIGHT SIDE PANEL LEFT SIDE PANEL RIGHT SIDE PANEL SIDE PANEL IGHT DOOP ‘LEVELING FE?Ci other cabheta Plus 80 UPS htallation Manual...

  • Page 97: Preparing The Ups For Installing

    Se sure the UPS is turned off and all power sources are removed. (See the Operator’s Manual for instructfons.) Open the doors of the UPS. 3. Remove the safety shield located behind the left door. Set the safety shield and hardware aside for later reuse. Plus 80 UPS lnstaflation Manual...
  • Page 98 The method you use to join two cabinets depends on which cabinets they are. For the purpose of discussion, this chapter uses the term UPS to refer to the UPS cabinet, and the term optional cabinet to refer to any other cabinet (such as a PDM cabinet or a battery cabinet).

  • Page 99: Joining An Optional Cabinet To The Ups (Method A)

    Joining an Optional Cabinet to the UPS (Method A) Use this procedure to join any optional cabinet to the UPS: Secure UPS with its leveling feet 2. Roll the optional cabinet to a spot near the UPS, in any one of the three positions (C) shown in Figure 12.
  • Page 100 and bottom. Two flat brackets join the tops of the cabinets, one at the front and one at the back. An angled bracket joins the cabinets at the bottom. Attach the flat brackets to the cabinet tops first. NOTE: The remaining steps show how to join an optional cabinet to the right side of the UPS, and Figure 15 shows the tight angle bracket for joining the cabinet bottoms.
  • Page 101 7. Remove the nut from the screw in the lower door hinge of the UPS Hold the angled bracket parallel to the floor (see Figure 15). The flange with the hole in it (labeled A in the figure) should be facing upward. The flange with the tab (labeled B in the figure) should be pointing toward the slot in the base of the optional cabinet.

  • Page 102: Joining Optional Cabinets To Each Other (Method B)

    Joining Optional Cabinets to Each Other (Method B) Use this procedure to join any two optional cabinets: together. 2. Roll cabinet #l to its final position and lower ‘ks leveling feet to anchor it. 3. Roll cabinet #2 to the position shown in Figure 16. Cabinet Cabinet 152.4...

  • Page 103: Grounding Joined Cabinets

    Grounding Joined Cabinets Remove the nut on top of the base of each cabinet (see Figure IS). (with doors removed) (with doors removed) Cabinet to Cabinet Gmundlng 2. Mount the ground bus provided as shown in Figure 18. and secure 1 to the . . frame of each cabinet using the nuts you .removed in step 1.

  • Page 104: Important Safety Instructions

    This chapter describes how to install the UPS manufacturer’s battery This chapter describes how to install the UPS manufacturer’s battery cabinets. Two models are available, one in a 610 mm wide cabinet and one cabinets. Two models are available, one in a 610 mm wide cabinet and one in a 616 mm wide cabinet (referred to in this chapter as the Type 1 baffery and the in a 616 mm wide cabinet (referred to in this chapter as the Type 1 baffery and the Safety Instructions...

  • Page 105: General Notes About Installing Battery Cabinets

    ATTENTION: Une bstterie peut prOsenter un risque de choc &ectrique, de brulure, ou d’incendie. &ivr6 les prkautions~ qui s’imposent. Pour le remplacement, utiliser ie meme nombre et mod&e des batteries. cet effet. General Notes About Installing Battery Cabinets Each battery cabinet is packed and crated separately for shipping. You should unpack and inspect each cabinet, roll it to its final position, and join it to the UPS or other cabinets (see Chapter 5) before installing wiring.
  • Page 106 Installing the ‘Qpe 1 Battery Cabinet The Type 1 battery cabinet arrives as shown in Figure 19. STUDS FOR GROUNDING POINTS JOINING or joining to other cabinets (See Figure 17 on page 25) SWIVEL RMIll.9...
  • Page 107 Installing ‘lope 1 Stand-Alone Battery Cabinets Before beginning the following procedures, be sure you have prepared the UPS for installation of the Type 1 battery cabinets. Refer to Figure 20 on page 31 for the location of items mentioned in these procedures. To prepare l)fpe 1 battery cabinets for stand-alone installation: Remove the right side panel.
  • Page 108 HANGER BRACKET WITH MOUNTING SCREWS AND MOUNTING NUTS WITH MOUNTING SCREWS BREAKER CONNECTOR GUARD SIDE PANEL CONNECTORS CONNECTORS CABLE CONNECTOR...
  • Page 109 up (only one end will be battery ca Remove the right sib cabinets and the See Table for wiring specifications. Hang the right side panel on the hanger bracket and align lt with the front and rear of the battery cabinet C.
  • Page 110 C. Secure the right side panel at the bottom. steps from the UPS preparation procedure on page 17. ‘6. Replace all battery cabinet center deadfronts. 7. Attach a ground bus between joined cabinet frames using the procedure on page 26. Powerware Plus 80 UPS Installation Manual...
  • Page 111 Installing the ‘Qpe 2 Battery Cabinet Figure 21 on page 34 shows the Type 2 battery cabinet as it arrives, with the doors closed. See Drawing 164200263-7 on page A-l 6 for cabinet dimensions. JOINING POINTS for joining to UPS ‘I (See Figure 14 on page 23)
  • Page 112 installation of stand-alone batt8r-y cabinets (see page 17). Refer to figure 22 on page 36 and Drawing 164200253-7 on page A-16 for the location of items mentioned in these prOC8dUreS. stand-alone Unlock the left side door of the battery Cabinet using the key provided. Open the door (press the top of the door latch, twist the latch lever clockwise 90’, and pull the door outward).
  • Page 113 BREAKER DEADFRONT SIDE PANEL LEVELING FEET CABLE CONNECTOR CONNECTORS (behind center DRAWER CONNECTORS CONNECTOR 22 wrfhlg...
  • Page 114 C. Seoure the rigM side panel at the bottom. Secure all battery cabinets by reversing steps 1 - 3 of 70 prepare battery cabinets” on page 36. UPS for installation of the battery cabinets (see page 17). Powerware Plus 80 UPS Installation Manual...
  • Page 115 Installing Line-Up-and-Match ‘lope 2 battery Cabinets Before beginning the following procedures, be sure you have prepared the UPS for installation of lineup-and-match battery cabinets (see page 17). Refer to Figure 22 on page 36 for the location of items mentioned in these procedures. To wire line-up-and-match 7’jpe 2 battery cabinets together: All battery cabinets will arrive at your site with each battery connection string electrically disconnected.
  • Page 116 Before installing the input transformer, be sure you have prepared the UPS according to the instructions on page 19. The input transformer cabinet arrives as shown in Figure 23. See Drawing 184200253-8 on page A- 18 for cabinet dimensions. JOINING POINTS for joining to UPS cabinet (See Figure 14 on page 23)
  • Page 117 To prepare the input transformer cabinet for wiring to the UPS: Roll the UPS into its final operating position and secure it with its leveling feet. 2. Roll the input transformer cabinet to the left of the UPS. Join the two cabinets using the appropriate method described in “Joining Cabinets”...
  • Page 118 AC INPUT TO TRANSFORMER CONNECTIONS CABINET JOINING POINTS (See Figure 17 on page 25) LEVELING FEET Plus Manual...
  • Page 119 The PDM cabinet has two interface panels, each containing 42 poles for breaker switches you can assign with flexibility to meet the needs of your facility. Each panel is controlledby one 225 amp feeder breaker. The PDM cabinet arrives as shown in Drawing 1942W253-9 on page A-19 and Figure 25, below. Before installing the PDM, be sure you have prepared the UPS according to the instructions on page 19.
  • Page 120 To prepare the Roll the UPS into its final operating position and secure it with its leveling feet. 2. Roll the PDM cabinet to the left of the UPS. Join the two cabinets using the appropriate method described in “Joining Cabinets” on page 11. cabinet.
  • Page 121 If you would like to buy additional breakers, see Table D for descriptions of the panelboards in the PDM cabinet: Table D. Pane/board: Square-D Series G Mains (Breaker): 225 Amp max. 2gSYl12OVAC Output Distribution Breakers: Square-D Series 00 (Molded case & plug on) Powerware Plus 80 UPS Installation Manuel...
  • Page 122 The Remote EPO control arrives as shown in Figure 26. See Drawing 164200253- 10 on page A-20 for enclosure dimensions, side views, and knockout patterns. to other equipment to UPS Securely mount the Remote EPO station. Recommended locations include operator’s consoles, or exit doors. 2.
  • Page 123 Table F. Remote EPO REMOTE SWITCH WIRES (2) Remote EPO switch. rating is 24 VDC. switch, and not tied into any other cIrcuita 4. If you are installing multiple Remote EPO stations, wire additional stations in parallel with the first Remote EPO. 5.
  • Page 124 The remote battery disconnect is crated separately for shipping. It is enclosed in a box and is designed to be wall mounted on a surface that can support the weight and boft pattern described in this chapter. can install a remote battery disconnect anywhere between the remote DC supply and the UPS, according to national and local codes.
  • Page 125 you should read and understand these general notes before beginning installation: The material and labor for external wiring requirements is to be supplied by others. Power cables and control wiring must be installed in separate conduit. The ground conductor is to be sized per NEC Article 250 and local electrical code requirements.
  • Page 126 Table G. Minimum AWG Wire Size External Wiring Rating 60 HZ Basic Unit Rating at 0.8 Lagging PF Load 480 48oi4OO14OO volts 208 j 400 / 400 4 2 0 DC Input from Battery to UPS (1) Positive, (1) Negative Amps 1 6 0 1 6 0...
  • Page 127 r - - - - - - - f I @ DISCONNECT TO BATTERY DC UNK - UPS TO 21 o/240 VDC L - - - - - - - - - - J L - - - - - - J CONNECTION FOR REMOTE STAND-ALONE BAlTERY CABINET OF’TION - - _ - - - J...
  • Page 128 As an Option. YOU Figure dimensions and knockout patterns. S U R F A C E M O U N T (FOR HANGING) WIRES MUST SE lWlSTE0...
  • Page 129 Before installing an RMR be sure you have prepared the UPS according to the instructions on page 19. You can install up to two RMPs or up to two RIMS, or one of each. install an RMP: 2. Install wiring from the RMP through l/2” condutt and through the l/2” knockout in either the top or bottom of the UPS cabinet.
  • Page 130 DE-9 CONNECTOR (ON COMMUNICATIONS PANEL OF THE UPS) 4. Connect the RMP wiring to the terminal block using the terminations shown in Table J on page 55. TWISTED WIRES (4) l-2 TURNS PER l-2 TURNS PER inverter or bypass. If the indicators on the RMP show the appropriate status. then ti is operating correctly.
  • Page 131 intervals). If this occurs, check all harness connectors and the fuse for proper seating. If all connections are secure but the RMP continues to self-test, replace the fuse with the spare included in the hardware kit. If this does not correct the problem, contact your local field service office for verification that the RMP is working correctly.
  • Page 132 indicate the operating status and alam condition of the UPS system. The to eight criticsl loads. Figure 32 shows the relay interface module, with its fOUr 1 s-pin connectors Ikbeled Ji Drawing le42002%-13 On Ps9e A-23 Outlines the enclosure dimensions, FLUSH MOUNT Relay Interface Module CONNECTORS...
  • Page 133 Connect to Port 1 (DE on Customer Interface Panel B L O C K DE-9 CONNECTOR (ON COMMUNICATIONS PANEL OF THE UPS)
  • Page 134 the terminations shown in Table K. RIM Wire Terminations Remarks TWISTED WIRES (4) TURNS PER INCHES T o U P S Remarks F r o m RMP 6 (if US@ l-81 -4 TWISTED WIRES (4) l-2 TURNS PER INCHES its connections prior to making connections with Jl - J4. You can order interface cables separately for connecting to the 15pin D-sub connectors.
  • Page 135 164200253-5 UPS Cabinet 164200253-6 915 mm Battery Cabinet 164200253-7 610 mm Battery Cabinet Input Transformer Cabinet 164200253-g PDM Cablnet 164200253-l 0 Remote Emergency Power otf 164200253-11 Remote Battery Disconnect 164200253-13 Relay Interface Module A - l Plus 80 UPS Installation Manual...
  • Page 136 You should read and understand these notes while planning your installation: Refer to national and local electrical codes for acceptable external wiring practices. 2. Material and labor for external wiring requirements are to be provided by others 3. For external wiring requirements, including the minimum AWG size of external wiring, see the appropriate column in Table L The power wiring for this equipment is rated at 75’C.
  • Page 137 The UPS system, each battery cabinet, the PDM cabinet. and the input transformer cabinet are crated separately for shipping and are bolted together on site. Dimensions are in millimeters (inches). 7. If perforated floor tiles are required for ventilation. you should place them in front of the UPS.
  • Page 138 Building Alarms (optional, up to 3) Generator Interface Terminal Block Table 0. Summary Alarm Relay Contacts NOTICE CONTACT RATING: Maximum Switched Voiiaae 1 380 Switching Capacity Maximum Carwina Current I 1OA DRAWING No: 164200253-l L ORLANca Plus 80 UPS Installation Manual...
  • Page 139 Table P. Remote SWITCH TWISTED WIRES (2) Remote EPO switch rating /s 24 VW. 1 Amp minimum if supplied by user. not tied into any other circutts. 15. Notes about source protection: as if you were supplying a three phase transformer, to allow for Source protection for the AC input should be treated as if you were supplying a 150 kVA three phase transformer, to allow for fitter inrush current.
  • Page 140 The output of the UPS is a separately derived source. Output neutral is bonded to equipment ground through the main bonding jumper. Refer to NEC article 250 and local codes for proper grounding practices. by codes. Refer to Table L on page A-2 for wiring requirements. If an output lockable disconnect is required, it is to be supplied by others.
  • Page 141 also require tripping upstream protective devrces to the UPS. requirements shown in Table S. according t0 your UPS system configuration: The basic environmental requirements for operation of the UPS system are: Ambient Temperature Range: 1 O-40’ C (50 - 104’ F) Recommended Opexatfng Range: 20-25’...
  • Page 142 P L Y . 4 C A B I N E T I N P U T U P S CABINET DRAWING NO: L ORuNoo...
  • Page 143 (See Tables N. 0. P. and Ron AC INPUT TO pages A-4 thmugh A-s.) UPS INPUT TRANSFORMER 3 WIRE. A-B-C ROTAllON INPUT C A B I N E T / UPS CABINET TO GROUND UPS SYSTEM WITH OPTIONAL INPUT TRANSFORMER L ORuNW Plus 90 UPS Installation Manual A - 9...
  • Page 144 AC INPUl TO A-4 ‘Vough A-B.) INTERFACE PANEL UPS CABINET TO GROUND UPS SYSTEM WITHOUT OPTIONAL INPUT TRANSFORMER OF UPS SYSlEl L om.ANoO Plus 80 UPS InstallaUon Manual A - 1 0...
  • Page 145 A-11...
  • Page 146 Plus 80 UPS hstallation Manual A - 1 2...
  • Page 147 FRONT A - 1 3 Manual...
  • Page 148 609.6 -*. 436.0 (17.13) 1626.6 (64.13) 11111111111111111111111111111111111111 CABINET (610 mm) DRAWING NO: L ORUNDO A - 1 4 Plus 60 UPS Installation Manual...
  • Page 149 BOTTOM VIEW 637.4 (25.09) FOR SUBASSEMBLY REMOVAL 219.1 TOP CABLE SCREWS) 226.6 L ORUNDO A - 1 5...
  • Page 150 914.4 (36.00) LEVELING FEET L omJNoo A-16...
  • Page 151 624.6 (24.W) x TYPE 2 BATTERY CABINET ENTRY LOCATION V I E W 637.5 152.4’ (25.10) 6 . 9 (3so) D (31 so) 660.5 TYPE 2 BATTERY CABINET (TOP VIEW 142.7 (5.62) TOP CABLE ENTRY LOCAllON (COVER SECURED w(TH FOUR SCREWS) GROUNDING LUG , S H E E T : 2 c 152.4...
  • Page 152 BOTTOM VIEW 609.6 (24.00) TOP VIEW 27.2 (6.25) L 0RuN00 UPS Insfaflation Manual A - 1 6...
  • Page 153 (5.61) RMWON: A ! ONE B-269r L ORLANDO Plus 90 UPS lnstailation Manual A - 1 9...
  • Page 154 115.8 (4.56) TO UPS EQUIPMENT L ORlANoa A - 2 0 Plus 80 UPS Installation Manual...
  • Page 155 758.7 HOLES (4x) 698.01 A-21 Plus 80 UPS Installation Manual...
  • Page 156 SURFACE MCUN (FOR HANGING) L ORLANDO...
  • Page 157 19.0 FLUSH MOUNT 190.5 (7.50) Relay Interface Module . _‘,...
  • Page 158 CONNECTORS 273.1 (10.75) 171.5 215.9 (6.75) KNOCKOUTS PROVIDED ON FIVE SIDES MODULE A : ME: 6-24-3 L ORlANno Plus 90 UPS Installation Manual A - 2 4...
  • Page 159 cabinets damaged, 0 air circulation, allowing for, 6 tilting, A-3 requirements. 6 unpacking, 7 ambient temperature, recommended. 6 ventilation requirements, A-3 caster assemblies bolting to cabinet, 16 battery damaged, 16 conductors, A-3 installing, 14. disconnect switch, A-3 sliding into place, 16 voltage and current, A-3 wiring, A-3 codes, eleotrfcaf, A-2...
  • Page 160 (RIM), preparing the UPS unloading, 13 cabinet for, 19 remote battery disconnect external wiring requirements, 51 warning boxes in this book, 2 warranty information, 3 wiring requirements, external. A-2 knockout pattern, 50 Plus 80 UPS Operator’s Manual...

Table of Contents