Page 3 ___________________ Booksize Power Units Preface Fundamental safety ___________________ instructions ___________________ SINAMICS System overview Line connection and line-side ___________________ power components S120 Booksize Power Units ___________________ Line Modules Booksize ___________________ Line Modules Booksize Compact Manual ___________________ Motor Modules Booksize ___________________ Motor Modules Booksize Compact ___________________ DC link components...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Preface
Siemens' content, and adapt it for your own machine documentation. Training At the following address (http://www.siemens.com/sitrain), you can find information about SITRAIN (Siemens training on products, systems and solutions for automation and drives). FAQs You can find Frequently Asked Questions in the Service&Support pages under Product Support (https://support.industry.siemens.com/cs/de/en/ps/faq).
Page 6 SINUMERIK 840D sl Type 1B • Equipment for Machine Tools (Catalog NC 62) Installation/assembly SINAMICS S120 Manual for Control Units and Additional System Components • SINAMICS S120 Manual for Booksize Power Units • SINAMICS S120 Manual for Booksize Power Units C/D Type •...
Page 7 Preface Usage phase Document/tool Maintenance/servicing SINAMICS S120 Commissioning Manual with STARTER • SINAMICS S120/S150 List Manual • SINAMICS S120 Commissioning Manual with Startdrive • References SINAMICS S120/S150 List Manual • available as of Startdrive V14 release Target group This documentation is intended for machine manufacturers, commissioning engineers, and service personnel who use the SINAMICS drive system.
Page 8 Relevant directives and standards You can obtain an up-to-date list of currently certified components on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact person.
Page 9 SINAMICS S devices showing the test symbols fulfil the EMC requirements for Australia and New Zealand. Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Not relevant standards China Compulsory Certification SINAMICS S devices do not fall in the area of validity of the China Compulsory Certification (CCC).
Page 10 This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 11 Preface Ground symbols Table 2 Symbols Symbol Meaning Connection for protective conductor (PE) Ground (e.g. M 24 V) Connection for function potential bonding Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 12 Preface Testing the protection against electric shock when using frequency converters Protection on indirect contact in the motor circuit of a converter and automatic disconnection in case of a fault in accordance with DIN EN 60364-4-4 VDE 0100, part 410 is ensured if the following conditions are met: ●...
Page 13: Table Of Contents
Residual risks of power drive systems ..................34 System overview ........................... 35 Field of application ........................35 Platform Concept and Totally Integrated Automation ............. 36 Introduction ..........................38 SINAMICS S120 components ....................40 2.4.1 Overview of Line Modules ...................... 43 2.4.2 Overview of Motor Modules ....................45 System data ..........................
Page 14 Table of contents 3.7.4.4 Technical data ........................75 3.7.5 Basic Line Filter for Basic Line Modules ................76 3.7.5.1 Description ..........................76 3.7.5.2 Interface description ....................... 77 3.7.5.3 Dimension drawings ....................... 78 3.7.5.4 Technical specifications ......................80 3.7.6 Basic Line Filter for Smart Line Modules ................81 3.7.6.1 Description ..........................
Page 15 Table of contents 3.11.3 Operation of the line connection components via a transformer .......... 139 3.11.3.1 Safety instructions for line connection components ............. 139 3.11.3.2 Line supply connection conditions for Line Modules ............140 3.11.3.3 Dimensioning an isolating transformer / autotransformer for several loads ......141 3.11.3.4 Operating line connection components via an autotransformer ...........
Page 16 Table of contents 4.5.4 Meaning of LEDs........................201 4.5.5 Dimension drawings ......................202 4.5.6 Mounting ..........................204 4.5.7 Technical data ........................207 4.5.7.1 Characteristics ........................209 Active Line Modules Liquid Cooled ..................211 4.6.1 Description ........................... 211 4.6.2 Interface description ......................212 4.6.2.1 Overview ..........................
Page 17 Table of contents Smart Line Modules with internal air cooling ................ 261 4.9.1 Description ..........................261 4.9.2 Additional safety instructions for Smart Line Modules Booksize .......... 262 4.9.3 Switch-on/switch-off sequence for 5 kW and 10 kW Smart Line Modules ......263 4.9.4 Interface description ......................
Page 18 Table of contents 4.11.8 Mounting ..........................322 4.11.9 Technical data ........................324 4.11.9.1 Characteristics ........................326 4.11.9.2 Measuring the heat sink temperature .................. 327 Line Modules Booksize Compact ......................329 Frequency with which the DC link is precharged ..............329 Smart Line Modules Booksize Compact ................
Page 19 Table of contents 6.3.2.4 X21/X22 EP terminals/temperature sensor ................387 6.3.2.5 X200-X203 DRIVE-CLiQ interface ..................388 6.3.3 Connection examples ......................389 6.3.4 Meaning of LEDs ........................391 6.3.5 Dimension drawings ......................392 6.3.6 Mounting ..........................397 6.3.7 Technical data ........................403 6.3.7.1 Single Motor Modules ......................
Page 20 Table of contents Interface description ......................463 7.3.1 Overview ..........................463 7.3.2 X1/X2 motor connection ....................... 465 7.3.3 X11/X12 motor brake connection ..................465 7.3.4 X21/X22 EP terminals/temperature sensor ................. 467 7.3.5 X200-X203 DRIVE-CLiQ interface ..................469 Connection example ......................470 Meaning of LEDs........................
Page 21 Table of contents 8.4.1 Description ..........................517 8.4.2 Safety instructions for Braking Modules for the 100 kW Basic Line Module ......517 8.4.3 Interface description ......................518 8.4.3.1 X3 DC link connection......................518 8.4.3.2 X6 braking resistor connection ..................... 519 8.4.3.3 Switch S1 ..........................
Page 22 Table of contents 10.2.1 Description ........................... 572 10.2.2 Safety instructions for Voltage Protection Modules ............. 573 10.2.3 Interface description ......................575 10.2.3.1 Overview ..........................575 10.2.3.2 Signaling interface X3 ......................577 10.2.3.3 Connection bars U, V, W, PE ....................578 10.2.4 Connection examples ......................
Page 23 Table of contents 11.5.3.1 Overview ..........................641 11.5.3.2 DC link connection ........................ 642 11.5.4 Dimension drawing ....................... 643 11.5.5 Installation ..........................644 11.5.6 Electrical connection ......................648 11.5.6.1 Preparing the cables ......................648 11.5.6.2 Fixing the cables to the rear cabinet panel ................649 11.5.6.3 Cable connection and shield support ..................
Page 24 Table of contents 12.5.4 Shield connection for terminals X21/X22 on the Motor Module ........... 692 12.6 24 V DC supply voltage ....................... 693 12.6.1 General information ......................693 12.6.2 Options for the 24 V supply of the components ..............694 12.6.3 Overcurrent protection ......................
Page 25 Table of contents 12.12 Power losses of the components ..................756 12.12.1 General information ......................756 12.12.2 Power loss for Control Units, Sensor Modules, and other system components....756 12.12.3 Power loss for line filters and line reactors ................757 12.12.4 Power loss for power units with internal air cooling ..............
Page 26 Table of contents Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 27: Fundamental Safety Instructions
Fundamental safety instructions General safety instructions DANGER Danger to life due to live parts and other energy sources Death or serious injury can result when live parts are touched. • Only work on electrical devices when you are qualified for this job. •...
Page 28 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life when live parts are touched on damaged devices Improper handling of devices can cause damage. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components;...
Page 29 Fundamental safety instructions 1.1 General safety instructions NOTICE Material damage due to loose power connections Insufficient tightening torques or vibrations can result in loose electrical connections. This can result in damage due to fire, device defects or malfunctions. • Tighten all power connections with the specified tightening torques, e.g. line supply connection, motor connection, DC link connections.
Page 30 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life due to fire if overheating occurs because of insufficient ventilation clearances Inadequate ventilation clearances can cause overheating of components with subsequent fire and smoke. This can cause severe injury or even death. This can also result in increased downtime and reduced service lives for devices/systems.
Page 31: Safety Instructions For Electromagnetic Fields (Emf)
Fundamental safety instructions 1.2 Safety instructions for electromagnetic fields (EMF) Note Important safety notices for Safety Integrated functions If you want to use Safety Integrated functions, you must observe the safety notices in the Safety Integrated manuals. Safety instructions for electromagnetic fields (EMF) WARNING Danger to life from electromagnetic fields Electromagnetic fields (EMF) are generated by the operation of electrical power equipment...
Page 32: Industrial Security
Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept.
Page 33 Fundamental safety instructions 1.4 Industrial security WARNING Danger to life due to software manipulation when using exchangeable storage media Storing files onto exchangeable storage media amounts to an increased risk of infection, e.g. with viruses and malware. As a result of incorrect parameterization, machines can malfunction, which in turn can lead to injuries or death.
Page 34: Residual Risks Of Power Drive Systems
Fundamental safety instructions 1.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
Page 35: System Overview
System overview Field of application SINAMICS is the family of drives from Siemens designed for machine and plant engineering applications. SINAMICS offers solutions for all drive tasks: ● Simple pump and fan applications in the process industry. ● Complex single drives in centrifuges, presses, extruders, elevators, as well as conveyor and transport systems ●...
Page 36: Platform Concept And Totally Integrated Automation
Communication via PROFINET This Ethernet-based bus enables control data to be exchanged at high speed via PROFINET IO with IRT or RT and makes SINAMICS S120 a suitable choice for integration in high-performance multi-axis applications. At the same time, PROFINET also uses standard IT mechanisms (TCP/IP) to transport information, e.g.
Page 37 This bus provides a high-performance, system-wide and integrated communication network which links all automation components of the automation solution: ● HMI (operator control and monitoring) ● Control ● Drives and I/O Figure 2-2 SINAMICS as part of the Siemens modular automation system Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 38: Introduction
SINAMICS S120 system overview Modular system for sophisticated drive tasks SINAMICS S120 solves complex drive tasks for a wide range of industrial applications and is, therefore, designed as a modular system. Users can choose from many different harmonized components and functions to create a solution that best meets their requirements.
Page 39 Electronic rating plates in all components An important digital linkage element of the SINAMICS S120 drive system are the electronic type plates integrated in every component. They allow all drive components to be detected automatically via a DRIVE-CLiQ link. As a result, data does not have to be entered manually during commissioning or component replacement –...
Page 40: Sinamics S120 Components
System overview 2.4 SINAMICS S120 components SINAMICS S120 components Figure 2-4 Overview of SINAMICS S120 components Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 41 ● Standardized design, side-by-side mounting Note Installation location in the cabinet As a general rule, SINAMICS S120 components must be mounted vertically in the control cabinet. Other permissible installation locations are given in the descriptions for the individual components. Booksize format Booksize format units are optimized for multi-axis applications and are mounted adjacent to one another.
Page 42 System overview 2.4 SINAMICS S120 components Booksize compact format The booksize compact format combines all benefits of the booksize format and provides the same performance with an even smaller overall height. The booksize compact format is thus particularly well suited for integration into machines with high dynamic requirements and confined installation conditions.
Page 43: Overview Of Line Modules
System overview 2.4 SINAMICS S120 components 2.4.1 Overview of Line Modules Line Modules generate a DC voltage from the connected rated voltage that is used to power the Motor Modules. All Basic Line Modules and Active Line Modules as well as the 16 kW, 36 kW, and 55 kW Smart Line Modules are equipped with DRIVE-CLiQ interfaces for communicating with the Control Unit.
Page 44 System overview 2.4 SINAMICS S120 components General characteristics of the Line Modules ● Supply voltage, 3 AC 380 V to 480 V ±10 % (-15 % <1 min), 47 to 63 Hz ● Suitable for TN, TT, and IT supply systems ●...
Page 45: Overview Of Motor Modules
System overview 2.4 SINAMICS S120 components 2.4.2 Overview of Motor Modules The Motor Modules in the SINAMICS S system in booksize format are inverters. They make the energy from the connected motors' DC link available at an adjusted voltage and with variable frequency.
Page 46: System Data
● Integration in system diagnostics System data Unless explicitly specified otherwise, the following technical data is valid for components of the SINAMICS S120 booksize drive system. Table 2- 1 Electrical data Line connection voltage 3 AC 380 … 480 V ±10 % (-15 % < 1 min) Line frequency 47 …...
Page 47 System overview 2.5 System data Table 2- 2 Modules Line Modules in the booksize format Max. permissible supply voltage 3 AC 480 V Rated pulse frequency 8 kHz (for Active Line Modules in booksize format only) Motor Modules in the booksize format DC link supply voltage 510 …...
Page 48 System overview 2.5 System data Shock test in operation According to IEC 60068-2-27 test Ea (half-sine) Installation altitude Operation 0 ... 1000 m above sea level without derating > 1000 ... 4000 m Reduction of the output current by 10 % per 1000 meters, or •...
Page 49: Line Connection And Line-Side Power Components
Line connection and line-side power components Introduction The following components are used to connect a SINAMICS S120 drive line-up in booksize format to the line supply: ● Disconnector unit (for Active Line Modules, Basic Line Modules, Smart Line Modules) ● Overcurrent protection device (line fuse or circuit breaker) ●...
Page 50: Information On The Disconnector Unit
Line connection and line-side power components 3.2 Information on the disconnector unit Figure 3-2 Overview diagram, line connection with line filter and line reactor Information on the disconnector unit Disconnector units for Active Line Modules, Basic Line Modules, and Smart Line Modules A line disconnector is required for disconnecting the drive line-up from the supply system.
Page 51: Overcurrent Protection By Means Of Line Fuses And Circuit Breakers
Line connection and line-side power components 3.3 Overcurrent protection by means of line fuses and circuit breakers Overcurrent protection by means of line fuses and circuit breakers Line fuses or circuit breakers must be used for cable protection/overcurrent protection. The following types can be used: Table 3- 1 Line fuses and circuit breakers for Active Line Modules...
Page 52 Line connection and line-side power components 3.3 Overcurrent protection by means of line fuses and circuit breakers Table 3- 3 Line fuses and circuit breakers for Smart Line Modules booksize and booksize compact 5 kW 10 kW 16 kW 36 kW 55 kW fuse 16 A...
Page 53: Line Supply Connection Via Residual-Current Devices
Line connection and line-side power components 3.4 Line supply connection via residual-current devices Line supply connection via residual-current devices Selectively tripping, AC/DC-sensitive residual-current devices (type B) can be used in addition to the overcurrent protection devices. Residual-current devices have to be installed if the power supply conditions in terms of short- circuit power and loop impedance at the infeed point are not such that the installed overcurrent protection devices will trip within the prescribed period if a fault occurs.
Page 54 Connection of a residual-current protective device Recommendation SIEMENS selectively switching AC/DC-sensitive residual-current circuit-breakers according to EN 61009-1 of the 5SM series (e.g. 5SM3646-5 or 5SM3646-5+5SW3300 with an auxiliary disconnector (1 NC contact / 1 NO contact) for a rated current of 63 A and rated fault current of 0.3 A (see Catalog "BETA Modular Installation Devices - ET B1")).
Page 55: Residual-Current Monitors (Rcm)
Line connection and line-side power components 3.4 Line supply connection via residual-current devices 3.4.2 Residual-current monitors (RCM) Used in conjunction with appropriate circuit breakers, residual-current monitors (RCMs) provide fire and system protection even at high levels of grounding resistance (in TT systems, for example).
Page 56 Line connection and line-side power components 3.4 Line supply connection via residual-current devices Figure 3-4 Connecting a differential current monitoring device Recommendation The subsequently listed products are recommended: ● AC/DC-sensitive differential current monitoring device RCMA423-D-2, Bender company, the 230 V supply voltage is tapped using an upstream isolating transformer ●...
Page 57: Overvoltage Protection
Line connection and line-side power components 3.5 Overvoltage protection Overvoltage protection To protect the units against line-side surge voltages, install an overvoltage protection device (surge arrester) directly at the infeed point. For use in Canada, to comply with the requirements of CSA C22.2 No. 274, a UL category VZCA7 or VZCA8 surge arrester is absolutely mandatory.
Page 58: Line Filters
Line connection and line-side power components 3.7 Line filters Line filters 3.7.1 Safety instructions for line filters WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed If the fundamental safety instructions and remaining risks in Chapter 1 (Page 27) are not observed, accidents involving severe injuries or death may occur.
Page 59 Line connection and line-side power components 3.7 Line filters NOTICE Line filter damage by connecting to impermissible line supplies The line filters are only suitable for direct connection to line supplies with grounded neutral point. Connecting the line filter to other line supplies will destroy the line filter. •...
Page 60: Overview Of Line Filters
Line Modules to the limit values according to EN 61800-3. A separate line filter as listed in the subsequent table must be used for the SINAMICS S120 drive line-up. NOTICE Damage caused by connecting several loads to the same line infeed point Damage can be caused if several loads are connected to the same line infeed point.
Page 61 3.7 Line filters Line filter ranges that are coordinated with the different power stages are available for the SINAMICS S120 drive system. These line filters differ with regard to the frequency range in which they reduce the conducted emissions. The line filter versions listed below are available for use with Line Modules.
Page 62: Basic Line Filters For Active Line Modules
Line connection and line-side power components 3.7 Line filters 3.7.3 Basic Line Filters for Active Line Modules 3.7.3.1 Description Basic Line Filters for Active Line Modules are designed to attenuate conducted interference emissions in accordance with the specifications contained in the relevant EMC directive. They are mainly effective in the frequency range from 150 kHz to 30 MHz;...
Page 63: Interface Description
Line connection and line-side power components 3.7 Line filters 3.7.3.2 Interface description Overview Figure 3-5 Interface overview, Basic Line Filter for Active Line Modules (example: 16 kW) When connecting the protective conductor, either the upper or the lower screw can be used. One of the screws remains unused.
Page 64: Dimension Drawings
Line connection and line-side power components 3.7 Line filters Line/load connection Table 3- 5 Line and load connection, Basic Line Filter for Active Line Modules 6SL3000- 0BE21-6DA. 0BE23-6DA1 0BE25-5DA. 0BE28-0DA. 0BE31-2DA. Rated power [kW] Line supply connection Screw terminals: Screw terminals Screw terminals Screw terminals L1, L2, L3...
Page 65 Line connection and line-side power components 3.7 Line filters Figure 3-7 Dimension drawing of Basic Line Filter for Active Line Modules 36 kW, all data in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 66 Line connection and line-side power components 3.7 Line filters Figure 3-8 Dimension drawing of Basic Line Filter for Active Line Modules 55 kW, all data in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 67: Technical Data
Line connection and line-side power components 3.7 Line filters Figure 3-9 Dimension drawing of Basic Line Filter for Active Line Modules 80 kW and 120 kW, all dimensions in mm and (inches) 3.7.3.4 Technical data Table 3- 6 Technical data of the Basic Line Filter for Active Line Modules with Active Interface Module 6SL3000- 0BE21-6DA.
Page 68: Wideband Line Filter For Active Line Modules
Line connection and line-side power components 3.7 Line filters 3.7.4 Wideband Line Filter for Active Line Modules 3.7.4.1 Description Wideband Line Filters for Active Line Modules are mainly effective in the frequency range from 150 kHz to 30 MHz; this is the range relevant to ensure compliance with the appropriate standard.
Page 69: Interface Description
Line connection and line-side power components 3.7 Line filters 3.7.4.2 Interface description Figure 3-10 Interface overview, Wideband Line Filter for Active Line Modules (example: 16 kW) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 70 Line connection and line-side power components 3.7 Line filters NOTICE Damage caused by overheating as a result of an inadmissible mounting position If the component is not operated in a vertical position with the line supply terminals at the bottom, then the component can be damaged. •...
Page 71: Dimension Drawings
Line connection and line-side power components 3.7 Line filters 3.7.4.3 Dimension drawings Figure 3-11 Dimension drawing of Wideband Line Filter 16 kW for Active Lines Modules, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 72 Line connection and line-side power components 3.7 Line filters Figure 3-12 Dimension drawing of Wideband Line Filter 36 kW for Active Lines Modules, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 73 Line connection and line-side power components 3.7 Line filters Figure 3-13 Dimension drawing of Wideband Line Filter 55 kW for Active Lines Modules, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 74 Line connection and line-side power components 3.7 Line filters Figure 3-14 Dimension drawing of Wideband Line Filter 80 kW for Active Lines Modules, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 75: Technical Data
Line connection and line-side power components 3.7 Line filters Figure 3-15 Dimension drawing of Wideband Line Filter 120 kW for Active Lines Modules, all dimensions in mm and (inches) 3.7.4.4 Technical data Table 3- 8 Technical data: Wideband Line Filter for Active Line Modules 6SL3000- 0BE21-6AA.
Page 76: Basic Line Filter For Basic Line Modules
Line connection and line-side power components 3.7 Line filters 3.7.5 Basic Line Filter for Basic Line Modules 3.7.5.1 Description Basic Line Filters for Basic Line Modules are designed to attenuate conducted interference emissions in accordance with the specifications contained in the relevant EMC legislation. They are mainly effective in the frequency range from 150 kHz to 30 MHz;...
Page 77: Interface Description
Line connection and line-side power components 3.7 Line filters 3.7.5.2 Interface description Overview Figure 3-16 Interface overview, Basic Line Filter for Basic Line Modules (example: 40 kW) Either the upper or lower PE screw can be used for the connection. One of the screws remains unused.
Page 78: Dimension Drawings
Line connection and line-side power components 3.7 Line filters Line/load connection Table 3- 9 Line and load connection, Basic Line Filter for Basic Line Modules 6SL3000- 0BE21-6DA. 0BE23-6DA1 0BE31-2DA. Rated power [kW] Line supply connection Screw terminals Screw terminals Screw terminals L1, L2, L3 10 mm , 3 pole...
Page 79 Line connection and line-side power components 3.7 Line filters Figure 3-18 Dimension drawing of Basic Line Filter for Basic Line Modules 40 kW, all data in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 80: Technical Specifications
Line connection and line-side power components 3.7 Line filters Figure 3-19 Dimension drawing of Basic Line Filter for Basic Line Modules 100 kW, all data in mm and (inches) 3.7.5.4 Technical specifications Table 3- 10 Technical data for Basic Line Filter for Basic Line Modules 6SL3000- 0BE21-6DA.
Page 81: Basic Line Filter For Smart Line Modules
Line connection and line-side power components 3.7 Line filters 3.7.6 Basic Line Filter for Smart Line Modules 3.7.6.1 Description Basic Line Filters for Smart Line Modules are designed to attenuate conducted interference emissions in accordance with the specifications contained in the relevant EMC legislation. They are mainly effective in the frequency range from 150 kHz to 30 MHz;...
Page 82: Interface Description
Line connection and line-side power components 3.7 Line filters 3.7.6.2 Interface description Overview Figure 3-20 Interface overview, Basic Line Filter for Smart Line Modules (example: 36 kW) Either the upper or lower PE screw can be used for the connection. One of the screws remains unused.
Page 83: Dimension Drawings
Line connection and line-side power components 3.7 Line filters Line/load connection Table 3- 11 Line and load connection, Basic Line Filter for Smart Line Modules 6SL3000- 0HE15-0AAx 0HE21-0AA. 0BE21-6DA. 0BE23-6DA1 0BE25-5DA. Rated power [kW] Line supply connection Screw terminals Screw terminals Screw terminals L1, L2, L3 10 mm...
Page 84 Line connection and line-side power components 3.7 Line filters Figure 3-22 Dimension drawing of Basic Line Filter for Smart Line Modules 16 kW, all data in mm and (inches) Figure 3-23 Dimension drawing of Basic Line Filter for Smart Line Modules 36 kW, all data in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 85: Technical Data
Line connection and line-side power components 3.7 Line filters Figure 3-24 Dimension drawing of Basic Line Filter for Smart Line Modules 55 kW, all data in mm and (inches) 3.7.6.4 Technical data Table 3- 12 Technical data for: Basic Line Filter for Smart Line Modules 6SL3000- 0HE15-0AA.
Page 86: Line Reactors
Line connection and line-side power components 3.8 Line reactors Line reactors 3.8.1 Safety instructions for line reactors WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed If the fundamental safety instructions and remaining risks in Chapter 1 (Page 27) are not observed, accidents involving severe injuries or death may occur.
Page 87 Line connection and line-side power components 3.8 Line reactors NOTICE Damage to the system caused by line reactors that are not permissible Line reactors that are not permissible can damage the Line Modules. Line harmonics that damage/disturb other loads connected to the same line supply can also occur.
Page 88: Overview Of The Line Reactors
Line connection and line-side power components 3.8 Line reactors 3.8.2 Overview of the line reactors Line reactors limit line harmonics to permissible values. For this reason, line reactors should always be used. They must be used in conjunction with Active Line Modules as an energy storage device. HFD line reactors have an additional winding, to which a separate damping resistor must be connected.
Page 89: Line Reactors For Active Line Modules
Line connection and line-side power components 3.8 Line reactors 3.8.3 Line reactors for Active Line Modules 3.8.3.1 Interface description Overview Figure 3-25 Interface overview, HFD line reactor 16 kW Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 90 Line connection and line-side power components 3.8 Line reactors Figure 3-26 Interface overview, HFD line reactor 36 kW Figure 3-27 Interface overview, HFD line reactor 55 kW Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 91 Line connection and line-side power components 3.8 Line reactors Figure 3-28 Interface overview, HFD line reactor 80 kW Figure 3-29 Interface overview, HFD line reactor 120 kW Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 92 Line connection and line-side power components 3.8 Line reactors Line/load connection Table 3- 14 Connection of HFD line reactors Article No. 6SL3000-0DE21- 6SL3000-0DE23- 6SL3000-0DE25- 6SL3000-0DE28- 6SL3000-0DE31- 6AA. 6AA. 5AA. 0AA. 2AA. Power [kW] Line supply con- Screw terminal Screw terminal Screw terminal Type: Spring-loaded terminal 4 nection...
Page 93: Dimension Drawings
Line connection and line-side power components 3.8 Line reactors 3.8.3.2 Dimension drawings ① Terminal arrangement ② Warning label Figure 3-30 Dimension drawing of HFD line reactor 16 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 94 Line connection and line-side power components 3.8 Line reactors ① Terminal arrangement ② Warning label Figure 3-31 Dimension drawing of HFD line reactor 36 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 95 Line connection and line-side power components 3.8 Line reactors ① Terminal arrangement Figure 3-32 Dimension drawing of HFD line reactor 55 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 96 Line connection and line-side power components 3.8 Line reactors ① End retainers ② Terminal arrangement ③ Warning label Figure 3-33 Dimension drawing of HFD line reactor 80 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 97 Line connection and line-side power components 3.8 Line reactors ① Transport eyebolts 10 x 25 mm (0.39 x 0.98 inch) ② Terminal arrangement ③ Warning label Figure 3-34 Dimension drawing of HFD line reactor 120 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 98: Technical Data
Line connection and line-side power components 3.8 Line reactors 3.8.3.3 Technical data Table 3- 15 Technical data for HFD line reactors 6SL3000- 0DE21-6AA. 0DE23-6AA. 0DE25-5AA. 0DE28-0AA. 0DE31-2AA. Power Rated current Power loss (see power loss tables) Weight Degree of protection to IP00 (no touch protection) IEC 60529 Mounting position...
Page 99: Safety Instructions For Damping Resistors For Hfd Reactors
Line connection and line-side power components 3.8 Line reactors 3.8.4.2 Safety instructions for damping resistors for HFD reactors CAUTION Risk of burns due to high surface temperatures of the damping resistor The damping resistor can become very hot. You can get seriously burnt when touching the surface.
Page 100 Line connection and line-side power components 3.8 Line reactors Figure 3-36 800 W damping resistor for HFD line reactors, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 101 Line connection and line-side power components 3.8 Line reactors Figure 3-37 1500 W damping resistor for HFD line reactors, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 102: Technical Data
Line connection and line-side power components 3.8 Line reactors 3.8.4.4 Technical data Together with the HFD line reactor, an external resistor must be used for damping purposes (refer to Chapter Wiring with the HFD line reactor (Page 103)). Table 3- 16 Technical data for HFD damping resistors Article No.
Page 103: Wiring With The Hfd Line Reactor
Line connection and line-side power components 3.8 Line reactors 3.8.4.5 Wiring with the HFD line reactor Figure 3-38 Wiring the HFD line reactor with a damping resistor Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 104: Line Reactors For Basic Line Modules
Line connection and line-side power components 3.8 Line reactors 3.8.5 Line reactors for Basic Line Modules 3.8.5.1 Interface description Overview Figure 3-39 Interface overview, line reactor for Basic Line Modules (20 kW) Figure 3-40 Interface overview, line reactor for Basic Line Modules (40 kW) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 105 Line connection and line-side power components 3.8 Line reactors Figure 3-41 Interface overview, line reactor for Basic Line Modules (100 kW) Line/load connection Table 3- 17 Line and load connection line reactors for Basic Line Modules 6SL3000-0CE22-0AA. 6SL3000-0CE24-0AA. 6SL3000-0CE31-0AA. Power 20 kW 40 kW 100 kW...
Page 106: Dimension Drawings
Line connection and line-side power components 3.8 Line reactors 3.8.5.2 Dimension drawings Figure 3-42 Dimension drawing of line reactor for Basic Line Module 20 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 107 Line connection and line-side power components 3.8 Line reactors Figure 3-43 Dimension drawing of line reactor for Basic Line Module 40 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 108 Line connection and line-side power components 3.8 Line reactors Figure 3-44 Dimension drawing of line reactor for Basic Line Module 100 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 109: Technical Data
Line connection and line-side power components 3.8 Line reactors 3.8.5.3 Technical data Table 3- 18 Technical data of line reactors for the Basic Line Modules Unit 6SL3000-0CE22-0AA. 6SL3000-0CE24-0AA. 6SL3000-0CE31-0AA. Power Rated current Power loss (see power loss tables (Page 756)) Weight 11.2 21.7...
Page 110 Line connection and line-side power components 3.8 Line reactors Figure 3-46 Interface overview, line reactors for Smart Line Modules (example: 55 kW) Line/load connection Table 3- 19 Line and load connection line reactors for Smart Line Modules 6SL3000-0CE15- 6SL3000-0CE21- 6SL3000-0CE21- 6SL3000-0CE23- 6SL3000-0CE25- 0AA.
Page 111: Dimension Drawings
Line connection and line-side power components 3.8 Line reactors 3.8.6.2 Dimension drawings Figure 3-47 Dimension drawing of line reactor for Smart Line Modules 5 kW and 10 kW Table 3- 20 Dimensions of line reactors for Smart Line Modules (5 kW and 10 kW) Article number B [mm] b [mm]...
Page 112 Line connection and line-side power components 3.8 Line reactors Figure 3-48 Dimension drawing of line reactor for Smart Line Module 16 kW Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 113 Line connection and line-side power components 3.8 Line reactors Figure 3-49 Dimension drawing of line reactor for Smart Line Module 36 kW Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 114: Technical Data
Line connection and line-side power components 3.8 Line reactors Figure 3-50 Dimension drawing of line reactor for Smart Line Module 55 kW, all dimensions in mm and (inches) 3.8.6.3 Technical data Table 3- 21 Technical data of line reactors for the Smart Line Module 6SL3000- 6SL3000- 6SL3000-...
Page 115: Active Interface Modules Internal Air Cooling
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling Active Interface Modules internal air cooling 3.9.1 Description Active Interface Modules are line-side interfaces for the Active Line Modules. They contain the following functional units: ● Line reactors ●...
Page 116: Safety Instructions For Active Interface Modules
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling 3.9.2 Safety instructions for Active Interface Modules WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed If the fundamental safety instructions and remaining risks in Chapter 1 (Page 27) are not observed, accidents involving severe injuries or death may occur.
Page 117 Line connection and line-side power components 3.9 Active Interface Modules internal air cooling WARNING Fire hazard due to overheating when permissible cable lengths are exceeded Excessively long cable lengths can cause components to overheat with the associated risk of fire and smoke. •...
Page 118 Line connection and line-side power components 3.9 Active Interface Modules internal air cooling Note Functional disturbances as a result of line supply disturbances The devices have been tested for standard line supplies according to EN 61800-3. For line supplies with significant disturbances (e.g. total harmonic distortion (THD) > 8 %; very high percentage of switching peaks in the range >...
Page 119: Interface Description
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling 3.9.3 Interface description 3.9.3.1 Overview Figure 3-51 Interface overview, Active Interface Module 16 kW Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 120 Line connection and line-side power components 3.9 Active Interface Modules internal air cooling Figure 3-52 Interface overview, Active Interface Module 36 kW Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 121 Line connection and line-side power components 3.9 Active Interface Modules internal air cooling Figure 3-53 Interface overview, Active Interface Module 55 kW Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 122 Line connection and line-side power components 3.9 Active Interface Modules internal air cooling Figure 3-54 Interface overview, Active Interface Module 80 kW and 120 kW Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 123: Line/Load Connection
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling 3.9.3.2 Line/load connection Table 3- 22 Line and load connection Active Interface Module 6SL3100-0BE21- 6SL3100-0BE23- 6SL3100-0BE25- 6SL3100-0BE28- 6SL3100-0BE31- 6AB. 6AB. 5AB. 0AB. 2AB. Power 16 kW 36 kW 55 kW 80 kW 120 kW...
Page 124: X124 Electronics Power Supply
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling 3.9.3.4 X124 Electronics power supply Table 3- 24 X124 Electronics power supply Terminal Function Technical data Electronics power supply Voltage: 24 VDC (20.4 ... 28.8 V) Electronics power supply Current consumption: max.
Page 125: Dimension Drawings
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling 3.9.5 Dimension drawings Figure 3-56 Dimension drawing of Active Interface Module 16 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 126 Line connection and line-side power components 3.9 Active Interface Modules internal air cooling Figure 3-57 Dimension drawing of Active Interface Module 36 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 127 Line connection and line-side power components 3.9 Active Interface Modules internal air cooling Figure 3-58 Dimension drawing of Active Interface Module 55 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 128 Line connection and line-side power components 3.9 Active Interface Modules internal air cooling Figure 3-59 Dimension drawing of Active Interface Module 80 kW and 120 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 129: Installation
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling 3.9.6 Installation The Active Interface Modules are designed for installation in the control cabinet. The Active Interface Modules should if possible be mounted directly next to the Active Line Module. ①...
Page 130 Line connection and line-side power components 3.9 Active Interface Modules internal air cooling ① M6 screws, Torx T30 (not hexagon-head screws) ② Mounting panel Figure 3-61 Installation of 36 kW Active Interface Module Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 131 Line connection and line-side power components 3.9 Active Interface Modules internal air cooling ① Mounting panel ② Washer ③ M6 screws, Torx T30 (not hexagon-head screws) Figure 3-62 Installation of 80 kW or 120 kW Active Interface Module Tightening torque for all screws: 6 Nm Table 3- 25 Protective conductor connection Active Interface Module...
Page 132: Operation On An Isolated-Neutral System (It System)
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling 3.9.7 Operation on an isolated-neutral system (IT system) IT line system In IT systems, all live parts are isolated from ground, or one point is connected to ground through an impedance.
Page 133: Electrical Tests
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling 1. Remove the connecting screw to the noise suppression 2. Connecting screw to the noise suppression capacitor capacitor using a Tx25 screwdriver (M5x55) Note Insert the connecting screw to the noise suppression capacitor For operation in other line supplies, the connecting screw must be reinstalled and fixed with a tightening torque of 1.8 Nm.
Page 134: Technical Data
Line connection and line-side power components 3.9 Active Interface Modules internal air cooling Table 3- 26 Electrical test on the 16 kW Active Interface Module Active Interface Module 16 kW RIGHT: Measurement with original WRONG: Measurement via the device terminal connectors sockets 3.9.9 Technical data...
Page 135: Combination Options, Line Modules With Line Reactors And Line Filters
Line connection and line-side power components 3.10 Combination options, Line Modules with line reactors and line filters 3.10 Combination options, Line Modules with line reactors and line filters Table 3- 28 Combination options, Active Line Modules with line filters, line reactors and Active Interface Modules ALM type combined with: Features that can be achieved...
Page 136 Line connection and line-side power components 3.10 Combination options, Line Modules with line reactors and line filters Table 3- 30 Combination options, Basic Line Modules with line filters and line reactors BLM type combined Features that can be achieved with: Filter/reactor DC link step Total cable length for radio interference suppression...
Page 137: Line Connection Variants
Line connection and line-side power components 3.11 Line connection variants 3.11 Line connection variants 3.11.1 Ways of connecting the line supply Note Permissible line supplies In combination with the drive system, the motors are generally approved for operation on TN and TT line systems with grounded neutral point and on IT line systems.
Page 138: Operating Line Connection Components On The Line Supply
Line connection and line-side power components 3.11 Line connection variants 3.11.2 Operating line connection components on the line supply The SINAMICS S Booksize converter system is rated for direct operation on TN, TT, and IT line supply systems with a rated voltage of 380 V 3 AC to 480 V 3 AC. Figure 3-63 Direct operation on the line supply Booksize Power Units...
Page 139: Operation Of The Line Connection Components Via A Transformer
Line connection and line-side power components 3.11 Line connection variants 3.11.3 Operation of the line connection components via a transformer 3.11.3.1 Safety instructions for line connection components WARNING Danger to life through electric shock as well as fire hazard due to overcurrent protective devices that either do not trip –...
Page 140: Line Supply Connection Conditions For Line Modules
Line connection and line-side power components 3.11 Line connection variants 3.11.3.2 Line supply connection conditions for Line Modules Table 3- 31 Line supply connection conditions for Line Modules Module Description Basic Line Module Operation on line supplies from S ≥ 30 K line Smart Line Module Operation on line supplies from S...
Page 141: Dimensioning An Isolating Transformer / Autotransformer For Several Loads
Line connection and line-side power components 3.11 Line connection variants 3.11.3.3 Dimensioning an isolating transformer / autotransformer for several loads A SINAMICS Line Module and other loads/machines should be connected via an isolating transformer / autotransformer (matching transformer) to the line supply. The following diagram shows the connection using an isolating transformer as an example.
Page 142 Line connection and line-side power components 3.11 Line connection variants An isolating transformer / autotransformer (matching transformer) must be dimensioned for the total of all loads connected to it. The apparent power required for the Line Modules must be determined and added as indicated in table "Transformer configuration instructions". If the transformer is underdimensioned (S or S ), this can lead to increased line voltage dips and...
Page 143 Line connection and line-side power components 3.11 Line connection variants The required rated power of the matching transformer can be calculated with the following formula. Note: The short-circuit power at the plant connection S plays a decisive role in dimensioning K factory the matching transformer.
Page 144 Line connection and line-side power components 3.11 Line connection variants Table 3- 34 Engineering information for transformers for Basic Line Modules Rated power P Required rated power of the Required short-circuit volt- Minimum system fault level isolating transformer / auto- age U required transformer...
Page 145 Line connection and line-side power components 3.11 Line connection variants Example 3: If S is smaller, the transformer must be stronger. K factory matching transformer = 3 % = 3000 kVA K factory = 16 kW • 70 • 0.73 = 820 kVA K line According to a) = 1.27 •...
Page 146: Operating Line Connection Components Via An Autotransformer
Line connection and line-side power components 3.11 Line connection variants 3.11.3.4 Operating line connection components via an autotransformer An autotransformer can be used to step up or step down the voltage in the range up to 3-ph. 480 VAC +10%. Applications: ●...
Page 147: Operating Line Connection Components Via An Isolating Transformer
Line connection and line-side power components 3.11 Line connection variants 3.11.3.5 Operating line connection components via an isolating transformer An isolating transformer converts the line supply type of the plant or system (e.g. IT system) to a TN system. Additional voltage adaptation to the permissible voltage tolerance range is possible.
Page 148 Line connection and line-side power components 3.11 Line connection variants Figure 3-66 Operation of a Line Module via an isolating transformer Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 149: Line Modules Booksize
Line Modules Booksize Safety instructions for Line Modules Booksize WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed If the fundamental safety instructions and remaining risks in Chapter 1 (Page 27) are not observed, accidents involving severe injuries or death may occur.
Page 150 This can result in serious injury or death. • Only use adapters (DC link adapters and DC link rectifier adapters) released by Siemens for the connection to the DC link. WARNING Danger to life through electric shock due to incorrectly installed DC link bridges Incorrectly installed DC link bridges at the left-hand end of the drive line-up can cause an electric shock.
Page 151 Line Modules Booksize 4.1 Safety instructions for Line Modules Booksize WARNING Danger to life through electric shock due to missing DC link side covers There is a danger of an electric shock through contact when the side covers of the DC link are missing.
Page 152 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.
Page 153: Frequency With Which The Dc Link Is Precharged
Line Modules Booksize 4.2 Frequency with which the DC link is precharged Special features for Line Modules with external air cooling Note Component failure due to the pollution of external heat sinks For components with external air cooling, the fan and the heat sinks can accumulate a lot of pollution.
Page 154: Active Line Modules With Internal Air Cooling
Line Modules Booksize 4.3 Active Line Modules with internal air cooling Active Line Modules with internal air cooling 4.3.1 Description Active Line Modules generate a constant, regulated DC voltage in the DC link from the 3- phase line supply voltage that supplies the connected Motor Modules with power. This ensures that they are not influenced by line voltage fluctuations.
Page 155: Interface Description
Line Modules Booksize 4.3 Active Line Modules with internal air cooling 4.3.2 Interface description 4.3.2.1 Overview Figure 4-1 Interface overview, Active Line Module with internal air cooling (example: 16 kW) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 156: X1 Line Connection
Line Modules Booksize 4.3 Active Line Modules with internal air cooling 4.3.2.2 X1 line connection Table 4- 1 X1: Line connection for Active Line Modules 16 kW Terminal Technical data Type: Screw terminal 6 (Page 730) PE connection Threaded hole M5 / 3 Nm For ring cable lugs without insulation (Page 732) Table 4- 2 X1: Line supply connection for Active Line Modules 36 kW to 120 kW...
Page 157: X12 Fan Connection
EP M (Enable Pulses) Isolated input Type: Screw terminal 1 (Page 730) The temperature sensor type and the temperature output can be selected by parameter (see the SINAMICS S120/S150 List Manual). Temperatures are detected but not evaluated in the Active Line Module.
Page 158: X24 24 V Terminal Adapter
Line Modules Booksize 4.3 Active Line Modules with internal air cooling NOTICE Damage to the drive electronics when switching the line contactor under load When switching the line contactor (type according to the recommended selection) under load, then the contacts will be subject to premature wear. This can cause the contactor to malfunction, with subsequent damage to the drive electronics.
Page 159: X200-X202 Drive-Cliq Interfaces
Line Modules Booksize 4.3 Active Line Modules with internal air cooling 4.3.2.6 X200-X202 DRIVE-CLiQ interfaces Table 4- 6 X200-X202: DRIVE-CLiQ interfaces Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 160: Connection Example
Line Modules Booksize 4.3 Active Line Modules with internal air cooling 4.3.3 Connection example Figure 4-2 Example connection of Active Line Module Note If you are using a VSM10 Voltage Sensing Module, the leading opening contact can be omitted. Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 161: Meaning Of Leds
Both options depend on the LED status when compo- nent recognition is activated. Irrespective of the status of the LED "DC LINK" For information about activating the parameter "Recognition via LED", see SINAMICS S120/S150 List Manual Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 162: Dimension Drawings
Line Modules Booksize 4.3 Active Line Modules with internal air cooling 4.3.5 Dimension drawings Figure 4-3 Dimension drawing of 16 kW Active Line Module with internal air cooling, all dimensions in mm and (inches) Note The shield connecting plate is supplied as standard with a 100 mm Line Module. For more information, see Chapter Shield connecting plates for power supply and motor cables (Page 591).
Page 163 Line Modules Booksize 4.3 Active Line Modules with internal air cooling Figure 4-4 Dimension drawing of 36 kW and 55 kW Active Line Modules with internal air cooling (example, 36 kW), all dimensions in mm and (inches) Table 4- 8 Dimensions of 36 kW and 55 kW Active Line Modules with internal air cooling Active Line Module Article No.
Page 164 Line Modules Booksize 4.3 Active Line Modules with internal air cooling Figure 4-5 Dimension drawing of 80 kW and 120 kW Active Line Modules with internal air cooling, all dimensions in mm and (inches) Table 4- 9 Dimensions of 80 kW and 120 kW Active Line Modules with internal air cooling Active Line Module Article No.
Page 165 Line Modules Booksize 4.3 Active Line Modules with internal air cooling Figure 4-6 Dimension drawing of fan for 80 kW and 120 kW Active Line Modules with internal air cooling, all dimensions in mm and (inches) Note The fans for the 80 kW and 120 kW Active Line Modules are included in the scope of delivery.
Page 166: Installation
Line Modules Booksize 4.3 Active Line Modules with internal air cooling 4.3.6 Installation Active Line Modules are designed for installation in the control cabinet. They are fixed to the control cabinet panel or a mounting panel using M6 screws. ① Control cabinet panel/mounting panel ②...
Page 167 Line Modules Booksize 4.3 Active Line Modules with internal air cooling Installing the sub-chassis fan Figure 4-8 Mounting the fan for Active Line Modules 80 kW and 120 kW ① Fix the fan with M6 screws (tightening torque: 6 Nm). ①...
Page 168: Technical Data
Line Modules Booksize 4.3 Active Line Modules with internal air cooling 4.3.7 Technical data Table 4- 10 Technical data for Active Line Modules with internal air cooling, part 1 Internal air cooling 6SL3130– 7TE21–6AA. 7TE23–6AA. 7TE25–5AA. 7TE25–5AA3 + Active Interface Module Rated power Infeed...
Page 169 Line Modules Booksize 4.3 Active Line Modules with internal air cooling Internal air cooling 6SL3130– 7TE21–6AA. 7TE23–6AA. 7TE25–5AA. 7TE25–5AA3 + Active Interface Module Rated power Rated short-circuit current SCCR Max. total cable length See Chapter Combination options, Line Modules with line reactors and line filters (Page 135) Cooling method (internal air cooling) Internal fan...
Page 170 Line Modules Booksize 4.3 Active Line Modules with internal air cooling Internal air cooling 6SL3130– 7TE28–0AA. 7TE31–2AA. Rated power DC link currents Rated DC link current: for 600 V: DC link current: for 600 V DC; S6 duty (40 %) for 600 V DC;...
Page 171: Characteristics
Line Modules Booksize 4.3 Active Line Modules with internal air cooling 4.3.7.1 Characteristics Rated duty cycles for Active Line Modules Figure 4-9 Rated duty cycles for Active Line Modules (exception: not applicable for 55 kW Active Line Module with Active Interface Module) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 172 Line Modules Booksize 4.3 Active Line Modules with internal air cooling Rated duty cycles for Active Line Modules with Active Interface Modules Figure 4-10 Load cycles for 55 kW Active Line Modules with Active Interface Module Figure 4-11 Peak load cycle with initial load for 55 kW Active Line Modules with Active Interface Module Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 173: Active Line Modules With External Air Cooling
Line Modules Booksize 4.4 Active Line Modules with external air cooling Active Line Modules with external air cooling 4.4.1 Description Active Line Modules with external air cooling connect Motor Modules with the line supply. Active Line Modules provide a constant DC link voltage for the Motor Modules This ensures that they are not influenced by line voltage fluctuations.
Page 174: Interface Description
Line Modules Booksize 4.4 Active Line Modules with external air cooling 4.4.2 Interface description 4.4.2.1 Overview Figure 4-12 Interface overview, Active Line Module with external air cooling (example: 16 kW) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 175: X1 Line Connection
Line Modules Booksize 4.4 Active Line Modules with external air cooling 4.4.2.2 X1 line connection Table 4- 12 X1: Line connection for Active Line Modules 16 kW Terminal Technical data Type: Screw terminal 6 (Page 730) PE connection Threaded hole M5 / 3 Nm For ring cable lugs without insulation (Page 732) Table 4- 13 X1: Line supply connection for Active Line Modules 36 kW to 120 kW...
Page 176: X12 Fan Connection
EP M (Enable Pulses) Isolated input Type: Screw terminal 1 (Page 730) The temperature sensor type and the temperature output can be selected by parameter (see the SINAMICS S120/S150 List Manual). Temperatures are detected but not evaluated in the Active Line Module.
Page 177: X24 24 V Terminal Adapter
Line Modules Booksize 4.4 Active Line Modules with external air cooling Terminals X21.3 and X21.4 For operation, the 24 V DC voltage must be connected to terminal X21.3 and ground to terminal X21.4. Pulse cancellation is activated if the power supply is disconnected. As a consequence, regenerative feedback is deactivated and the bypass relay drops out.
Page 178: X200-X202 Drive-Cliq Interfaces
Line Modules Booksize 4.4 Active Line Modules with external air cooling 4.4.2.6 X200-X202 DRIVE-CLiQ interfaces Table 4- 17 X200-X202: DRIVE-CLiQ interfaces Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 179: Connection Example
Line Modules Booksize 4.4 Active Line Modules with external air cooling 4.4.3 Connection example Figure 4-13 Example connection of Active Line Module Note If you are using a VSM10 Voltage Sensing Module, the leading opening contact can be omitted. Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 180: Meaning Of Leds
Both options depend on the LED status when compo- nent recognition is activated. Irrespective of the status of the LED "DC LINK" For information about activating the parameter "Recognition via LED", see SINAMICS S120/S150 List Manual Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 181: Dimension Drawings
Line Modules Booksize 4.4 Active Line Modules with external air cooling 4.4.5 Dimension drawings Figure 4-14 Dimension drawing of 16 kW Active Line Module with external air cooling, all dimensions in mm and (inches) Table 4- 19 Dimensions of 16 kW Active Line Module with external air cooling Active Line Module Article No.
Page 182 Line Modules Booksize 4.4 Active Line Modules with external air cooling Note The shield connecting plate is supplied as standard with a 100 mm Line Module. For more information, see Chapter Shield connecting plates for power supply and motor cables (Page 591). Figure 4-15 Dimension drawing of 36 kW, 55 kW, 80 kW, and 120 kW Active Line Modules with external air cooling (example 36 kW), all dimensions in mm and (inches)
Page 183 Line Modules Booksize 4.4 Active Line Modules with external air cooling Table 4- 20 Dimensions of 36 kW, 55 kW, 80 kW, and 120 kW Active Line Modules with external air cooling Active Line Mod- Article No. B [mm] b [mm] c [mm] d [mm] e [mm]...
Page 184: Installation
Line Modules Booksize 4.4 Active Line Modules with external air cooling 4.4.6 Installation ① Mounting plate with openings for mounting ② Threaded bolts M6 ③ M6 nut ④ Spring washer ⑤ Washer ⑥ Fan assembly Figure 4-17 Mounting an Active Line Module with external air cooling (example: 36 kW) Tightening torques: 1.
Page 185 Line Modules Booksize 4.4 Active Line Modules with external air cooling Help with the mechanical control cabinet design is available from: Siemens AG Digital Factory, DF MC MF - WKC AS TCCCC (Technical Competence Center Cabinets Chemnitz) Postfach 1124 09070 Chemnitz e-mail: cc.cabinetcooling.aud@siemens.com...
Page 186 Line Modules Booksize 4.4 Active Line Modules with external air cooling ① Insert plate or mounting plate ② Cross-piece ③ Reinforcing bracket Figure 4-19 Openings to mount an Active Line Module 300 mm with external air cooling, all data in mm and (inches) Table 4- 21 Dimensions of openings to mount Active Line Modules with external air cooling Component width...
Page 187: Mounting Examples
Line Modules Booksize 4.4 Active Line Modules with external air cooling 4.4.6.1 Mounting examples ① Insert plate or mounting plate ② Threaded bolts M6 x 30 Figure 4-20 Example of a mounting plate for a drive line-up with external air cooling, all data in mm and (inch) When mounting it must be ensured that the component's seal is tight throughout.
Page 188 Line Modules Booksize 4.4 Active Line Modules with external air cooling ① Mounting plate ② Cover ③ Rear panel ④ Air discharge ⑤ Air inlet - filter with filter fan ⑥ ⑥ To comply with degree of protection IP54, the surfaces between the mounting plate and the cabinet strip must be sealed all round the circumference (e.g.
Page 189 Line Modules Booksize 4.4 Active Line Modules with external air cooling ① Insert plate ② Mounting plate ③ Cover ④ Rear panel ⑤ Air discharge ⑥ Air inlet - filter with filter fan ⑦ ⑥ To comply with degree of protection IP54, the surfaces Setween the mount ing plate and the cabinet strip must be sealed all round the circumference (e.g.
Page 190: Technical Data
Line Modules Booksize 4.4 Active Line Modules with external air cooling Note If the cooling air requirement is not covered by the filtered fan, the components cannot output their specified power. The filters with filter fan must be regularly checked for dirt and cleaned if necessary. 4.4.7 Technical data Table 4- 22...
Page 191 Line Modules Booksize 4.4 Active Line Modules with external air cooling External air cooling 6SL3131- 7TE21-6AA. 7TE23-6AA. 7TE25-5AA. 7TE25-5AA3 + Active Inter- face Module Rated power Total power loss 282.8 945.6 945.6 (including electronics losses, see Power loss tables (Page 756)) DC link capacitance Active Line Module μF...
Page 192 Line Modules Booksize 4.4 Active Line Modules with external air cooling External air cooling 6SL3131- 7TE28-0AA. 7TE31-2AA. Rated power Input currents Rated input current at AC 400 V Input current at AC 380 V / AC 480 V 128 / 102 192 / 152 at AC 400 V;...
Page 193: Characteristics
Line Modules Booksize 4.4 Active Line Modules with external air cooling 4.4.7.1 Characteristics Rated duty cycles for Active Line Modules Figure 4-23 Rated duty cycles for Active Line Modules (exception: not applicable for 55 kW Active Line Module with Active Interface Module) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 194 Line Modules Booksize 4.4 Active Line Modules with external air cooling Rated duty cycles for Active Line Modules with Active Interface Modules Figure 4-24 Load cycles for 55 kW Active Line Modules with Active Interface Module Figure 4-25 Peak load cycle with initial load for 55 kW Active Line Modules with Active Interface Module Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 195: Active Line Modules With Cold Plate
Line Modules Booksize 4.5 Active Line Modules with cold plate Active Line Modules with cold plate 4.5.1 Description Active Line Modules generate a constant, regulated DC voltage in the DC link from the 3- phase line supply voltage that supplies the connected Motor Modules with power. This ensures that they are not influenced by line voltage fluctuations.
Page 196: Interface Description
Line Modules Booksize 4.5 Active Line Modules with cold plate 4.5.2 Interface description 4.5.2.1 Overview Figure 4-26 Interface overview, Active Line Module with cold plate (example: 16 kW) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 197: X1 Line Connection
Line Modules Booksize 4.5 Active Line Modules with cold plate 4.5.2.2 X1 line connection Table 4- 24 X1: Line connection for Active Line Modules 16 kW Terminal Technical data Type: Screw terminal 6 (Page 730) PE connection Threaded hole M5 / 3 Nm For ring cable lugs without insulation (Page 732) Table 4- 25 X1: Line supply connection for Active Line Modules 36 kW to 120 kW...
Page 198: X21 Ep Terminals
EP M (Enable Pulses) Isolated input Type: Screw terminal 1 (Page 730) The temperature sensor type and the temperature output can be selected by parameter (see the SINAMICS S120/S150 List Manual). Temperatures are detected but not evaluated in the Active Line Module.
Page 199: X24 24 V Terminal Adapter
Line Modules Booksize 4.5 Active Line Modules with cold plate WARNING Danger to life due to electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors.
Page 200: Connection Example
Line Modules Booksize 4.5 Active Line Modules with cold plate 4.5.3 Connection example Figure 4-27 Connection example: Active Line Module with cold plate Note If you are using a VSM10 Voltage Sensing Module, the leading opening contact can be omitted. Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 201: Meaning Of Leds
Both options depend on the LED status when compo- nent recognition is activated. Irrespective of the status of the LED "DC LINK" For information about activating the parameter "Recognition via LED", see SINAMICS S120/S150 List Manual Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 202: Dimension Drawings
Line Modules Booksize 4.5 Active Line Modules with cold plate 4.5.5 Dimension drawings Figure 4-28 Dimension drawing of 16 kW Active Line Module with cold plate, all dimensions in mm and (inches) Table 4- 30 Dimensions of 16 kW Active Line Module with cold plate Active Line Module Article No.
Page 203 Line Modules Booksize 4.5 Active Line Modules with cold plate Figure 4-29 Dimension drawing of 36 kW, 55 kW, 80 kW, and 120 kW Active Line Modules with cold plate, all dimensions in mm and (inches) Table 4- 31 Dimensions of 36 kW, 55 kW, 80 kW, and 120 kW Active Line Modules with cold plate Active Line Module Article No.
Page 204: Mounting
Module with cold plate on an external heat sink"). Note Use heat conducting foil • Also replace the heat-conducting foil when replacing a component. • Only use heat-conducting foil released or supplied by Siemens. Table 4- 32 Overview of heat-conducting foils Article No.
Page 205 Line Modules Booksize 4.5 Active Line Modules with cold plate ① External heat sink (air or liquid) ② Threaded bolts M6 ③ Heat-conducting foil ④ Cold plate ⑤ M6 nut ⑥ Spring washer ⑦ Washer Figure 4-30 Mounting an Active Line Module with cold plate on an external heat sink (example: 36 Tightening torques: 1.
Page 206 Line Modules Booksize 4.5 Active Line Modules with cold plate Support with the mechanical control cabinet design is available from: Siemens AG Digital Factory, DF MC MF - WKC AS TCCCC (Technical Competence Center Cabinets Chemnitz) Postfach 1124 09070 Chemnitz e-mail: cc.cabinetcooling.aud@siemens.com...
Page 207: Technical Data
Line Modules Booksize 4.5 Active Line Modules with cold plate 4.5.7 Technical data Table 4- 33 Technical data for Active Line Modules with cold plate cooling Cold plate 6SL3136- 21-6AA. 23-6AA. 25-5AA. 25-5AA3 + 28-0AA. 31-2AA. Active Interface Module Rated power 80 (64) 120 (84) Infeed...
Page 208 Line Modules Booksize 4.5 Active Line Modules with cold plate Cold plate 6SL3136- 21-6AA. 23-6AA. 25-5AA. 25-5AA3 + 28-0AA. 31-2AA. Active Interface Module Power factor cos φ Circuit breaker See Chapter Overcurrent protection using fuses and circuit breakers (IEC 60947 and UL) (Page 51) Rated short-circuit-current SCCR...
Page 209: Characteristics
Line Modules Booksize 4.5 Active Line Modules with cold plate 4.5.7.1 Characteristics Rated duty cycles for Active Line Modules Figure 4-31 Rated duty cycles for Active Line Modules (exception: not applicable for 55 kW Active Line Module with Active Interface Module) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 210 Line Modules Booksize 4.5 Active Line Modules with cold plate Rated duty cycles for Active Line Modules with Active Interface Modules Figure 4-32 Load cycles for 55 kW Active Line Modules with Active Interface Module Figure 4-33 Peak load cycle with initial load for 55 kW Active Line Modules with Active Interface Module Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 211: Active Line Modules Liquid Cooled
Line Modules Booksize 4.6 Active Line Modules Liquid Cooled Active Line Modules Liquid Cooled 4.6.1 Description Active Line Modules generate a constant, regulated DC voltage in the DC link from the 3- phase line supply voltage that supplies the connected Motor Modules with power. This ensures that they are not influenced by line voltage fluctuations.
Page 212: Interface Description
Line Modules Booksize 4.6 Active Line Modules Liquid Cooled 4.6.2 Interface description 4.6.2.1 Overview Figure 4-34 Interface overview, Active Line Module Liquid Cooled (120 kW) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 213: X1 Line Connection
EP M (Enable Pulses) Isolated input Type: Screw terminal 1 (Page 730) The temperature sensor type and the temperature output can be selected by parameter (see the SINAMICS S120/S150 List Manual). Temperatures are detected but not evaluated in the Active Line Module.
Page 214: X24 24 V Terminal Adapter
Line Modules Booksize 4.6 Active Line Modules Liquid Cooled Terminals X21.3 and X21.4 For operation, the 24 V DC voltage must be connected to terminal X21.3 and ground to terminal X21.4. Pulse cancellation is activated if the power supply is disconnected. As a consequence, regenerative feedback is deactivated and the bypass relay drops out.
Page 215: X200-X202 Drive-Cliq Interfaces
Line Modules Booksize 4.6 Active Line Modules Liquid Cooled 4.6.2.5 X200-X202 DRIVE-CLiQ interfaces Table 4- 37 X200-X202: DRIVE-CLiQ interfaces Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 216: Connection Example
Line Modules Booksize 4.6 Active Line Modules Liquid Cooled 4.6.3 Connection example Figure 4-35 Example connection of Active Line Module Note If you are using a VSM10 Voltage Sensing Module, the leading opening contact can be omitted. Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 217: Meaning Of Leds
Both options depend on the LED status when compo- nent recognition is activated. Irrespective of the status of the LED "DC LINK" For information about activating the parameter "Recognition via LED", see SINAMICS S120/S150 List Manual Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 218: Dimension Drawing
Line Modules Booksize 4.6 Active Line Modules Liquid Cooled 4.6.5 Dimension drawing ① Pipe thread ISO 228 G ½ B. Figure 4-36 Dimension drawing of Active 120 kW Line Module Liquid Cooled, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 219: Installation
Line Modules Booksize 4.6 Active Line Modules Liquid Cooled 4.6.6 Installation ① Mounting surface ② Threaded bolts M6 ③ Heat sink ④ Washer ⑤ Spring washer ⑥ M6 nut Figure 4-37 Mounting an Active Line Module Liquid Cooled Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 220: Technical Data
Line Modules Booksize 4.6 Active Line Modules Liquid Cooled Tightening torques: 1. Firstly, tighten the nuts by hand. Tightening torque: 0.5 Nm 2. Then tighten the nuts in the specified sequence 1 to 4. Tightening torque: 10 Nm For installation, M6 threaded bolts and hexagon nuts/grub screws ISO 7436-M6x40-14 H, property class 8.8 are recommended.
Page 221 Line Modules Booksize 4.6 Active Line Modules Liquid Cooled Liquid Cooled 6SL3135-7TE31-2AA3 Rated power Electronics current drawn at 24 V DC Total power loss 2243.2 (including electronics losses, see Power loss tables (Page 756)) DC link capacitance: Active Line Module μF 3995 Drive line-up, max.
Page 222: Characteristics
Line Modules Booksize 4.6 Active Line Modules Liquid Cooled 4.6.7.1 Characteristics Rated duty cycles of Active Line Modules Liquid Cooled Figure 4-38 Rated duty cycles of Active Line Modules Derating characteristics Figure 4-39 Output current as a function of the coolant temperature Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 223: Basic Line Modules With Internal Air Cooling
Line Modules Booksize 4.7 Basic Line Modules with internal air cooling Note Information about derating the output current as a function of the ambient temperature and installation altitude is provided in Chapter "System data (Page 46)". Basic Line Modules with internal air cooling 4.7.1 Description The Basic Line Modules generate a non-regulated DC voltage, which matches the rectified...
Page 224: Interface Description
Line Modules Booksize 4.7 Basic Line Modules with internal air cooling 4.7.2 Interface description 4.7.2.1 Overview Figure 4-40 Interface overview, Basic Line Module with internal air cooling (example: 20 kW) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 225: X1 Line Connection
Line Modules Booksize 4.7 Basic Line Modules with internal air cooling 4.7.2.2 X1 line connection Table 4- 40 X1: Line supply connection for Basic Line Modules 20 kW Terminal Technical data Supply voltage: 3 AC 380 … 480 V, 50 / 60 Hz Type: Screw terminal 7 (Page 730) PE connection Threaded hole M5 / 3 Nm...
Page 226: X2 Braking Resistor Connection
Line Modules Booksize 4.7 Basic Line Modules with internal air cooling Table 4- 42 X1: Line supply connection for Basic Line Modules 100 kW Terminal Technical data Supply voltage: 3 AC 380 … 480 V, 50 / 60 Hz Type: Threaded bolts M8 Max.
Page 227: X21 Ep Terminals
EP M (Enable Pulses) Isolated input Type: Screw terminal 1 (Page 730) The temperature sensor type and the temperature output can be selected by parameter (see the SINAMICS S120/S150 List Manual). Temperatures are detected but not evaluated in the Basic Line Module.
Page 228: X24 24 V Terminal Adapter
Line Modules Booksize 4.7 Basic Line Modules with internal air cooling Terminals X21.1 and X21.2 NOTICE Risk of the resistor overheating if the temperature switch is not connected If the temperature switch is not connected, this can cause the resistor to overheat. •...
Page 229: X200-X202 Drive-Cliq Interfaces
Line Modules Booksize 4.7 Basic Line Modules with internal air cooling 4.7.2.6 X200-X202 DRIVE-CLiQ interfaces Table 4- 48 X200-X202: DRIVE-CLiQ interfaces Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 230: Connection Examples
Line Modules Booksize 4.7 Basic Line Modules with internal air cooling 4.7.3 Connection examples Figure 4-41 Connection example: Basic Line Module (20 kW and 40 kW) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 231 Line Modules Booksize 4.7 Basic Line Modules with internal air cooling Figure 4-42 Connection example: Basic Line Module (100 kW) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 232: Meaning Of Leds
Both options depend on the LED status when compo- nent recognition is activated. Irrespective of the status of the LED "DC LINK" For information about activating the parameter "Recognition via LED", see SINAMICS S120/S150 List Manual Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 233: Dimension Drawings
Line Modules Booksize 4.7 Basic Line Modules with internal air cooling 4.7.5 Dimension drawings Figure 4-43 Dimension drawing of 20 kW Basic Line Module with internal air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 234 Line Modules Booksize 4.7 Basic Line Modules with internal air cooling Figure 4-44 Dimension drawing of 40 kW Basic Line Module with internal air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 235 Line Modules Booksize 4.7 Basic Line Modules with internal air cooling Figure 4-45 Dimension drawing of 100 kW Basic Line Module with internal air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 236: Installation
Line Modules Booksize 4.7 Basic Line Modules with internal air cooling 4.7.6 Installation The Basic Line Modules are designed for installation in the control cabinet. They are fixed to the control cabinet panel or a mounting panel using M6 screws. ①...
Page 237: Operation On An Isolated-Neutral System (It System)
Line Modules Booksize 4.7 Basic Line Modules with internal air cooling 4.7.7 Operation on an isolated-neutral system (IT system) To operate a 100 kW Basic Line Module on an isolated-neutral (IT) system, the connection bracket for the interference suppression capacitor must be removed. The connection bracket is located on the lower side of the component.
Page 238: Technical Data
Line Modules Booksize 4.7 Basic Line Modules with internal air cooling 4.7.8 Technical data Table 4- 50 Technical data: Basic Line Modules Internal air cooling 6SL3130- 1TE22-0AA0 1TE24-0AA0 1TE31-0AA0 Rated power Infeed Rated power S1 duty kW (P Infeed power S6 duty (40 %) kW (P Peak infeed power kW (P...
Page 239: Characteristics
Line Modules Booksize 4.7 Basic Line Modules with internal air cooling Internal air cooling 6SL3130- 1TE22-0AA0 1TE24-0AA0 1TE31-0AA0 Max. total cable length See Chapter Combination options, Line Modules with line reactors and line filters (Page 135) Cooling method (internal air cooling) Internal fan Sound pressure level dB(A)
Page 240 Line Modules Booksize 4.7 Basic Line Modules with internal air cooling Figure 4-48 S6 duty cycle with pre-load condition Figure 4-49 Duty cycle with pre-load condition for 20 kW and 40 kW Basic Line Modules Braking duty cycle for Basic Line Modules Figure 4-50 Braking duty cycle for Basic Line Modules Booksize Power Units...
Page 241: Basic Line Modules With Cold Plate
Line Modules Booksize 4.8 Basic Line Modules with cold plate Basic Line Modules with cold plate 4.8.1 Description The Basic Line Modules generate a non-regulated DC voltage, which matches the rectified line input voltage, from the 3-phase line voltage and feed this DC voltage into the DC link. One Basic Line Module can supply one or more Motor Modules with power via the DC link.
Page 242: Interface Description
Line Modules Booksize 4.8 Basic Line Modules with cold plate 4.8.2 Interface description 4.8.2.1 Overview Figure 4-51 Interface overview, Basic Line Module with cold plate (example: 20 kW) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 243: X1 Line Connection
Line Modules Booksize 4.8 Basic Line Modules with cold plate 4.8.2.2 X1 line connection Table 4- 51 X1: Line supply connection for Basic Line Modules 20 kW Terminal Technical data Supply voltage: 3 AC 380 … 480 V, 50 / 60 Hz Type: Screw terminal 7 (Page 730) PE connection Threaded hole M5 / 3 Nm...
Page 244: X2 Braking Resistor Connection
Line Modules Booksize 4.8 Basic Line Modules with cold plate Table 4- 53 X1: Line supply connection for Basic Line Modules 100 kW Terminal Technical data Supply voltage: 3 AC 380 … 480 V, 50 / 60 Hz Type: Threaded bolts M8 Max.
Page 245: X21 Ep Terminals
EP M (Enable Pulses) Isolated input Type: Screw terminal 1 (Page 730) The temperature sensor type and the temperature output can be selected by parameter (see the SINAMICS S120/S150 List Manual). Temperatures are detected but not evaluated in the Basic Line Module.
Page 246: X24 24 V Terminal Adapter
Line Modules Booksize 4.8 Basic Line Modules with cold plate Terminals X21.1 and X21.2 NOTICE Risk of the resistor overheating if the temperature switch is not connected If the temperature switch is not connected, this can cause the resistor to overheat. •...
Page 247: X200-X202 Drive-Cliq Interfaces
Line Modules Booksize 4.8 Basic Line Modules with cold plate 4.8.2.6 X200-X202 DRIVE-CLiQ interfaces Table 4- 59 X200-X202: DRIVE-CLiQ interfaces Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 248: Connection Examples
Line Modules Booksize 4.8 Basic Line Modules with cold plate 4.8.3 Connection examples Figure 4-52 Connection example: Basic Line Module (20 kW and 40 kW) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 249 Line Modules Booksize 4.8 Basic Line Modules with cold plate Figure 4-53 Connection example: Basic Line Module (100 kW) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 250: Meaning Of Leds
Both options depend on the LED status when compo- nent recognition is activated. Irrespective of the status of the LED "DC LINK" For information about activating the parameter "Recognition via LED", see SINAMICS S120/S150 List Manual Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 251: Dimension Drawings
Line Modules Booksize 4.8 Basic Line Modules with cold plate 4.8.5 Dimension drawings Figure 4-54 Dimension drawing of 20 kW Basic Line Module with cold plate, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 252 Line Modules Booksize 4.8 Basic Line Modules with cold plate Figure 4-55 Dimension drawing of 40 kW Basic Line Module with cold plate, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 253 Line Modules Booksize 4.8 Basic Line Modules with cold plate Figure 4-56 Dimension drawing of 100 kW Basic Line Module with cold plate, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 254: Mounting
Note the mounting position of the heat-conducting foil (see figures below). Note • Also replace the heat-conducting foil when replacing a component. • Only use heat-conducting foil released or supplied by Siemens. Table 4- 61 Overview of heat-conducting foils Article No.
Page 255 Line Modules Booksize 4.8 Basic Line Modules with cold plate ① External heat sink ② Threaded bolts M6 ③ Heat-conducting foil ④ Cold plate ⑤ M6 nut ⑥ Spring washer ⑦ Washer Figure 4-57 Mounting a Basic Line Module 40 kW with cold plate on an external heat sink Tightening torques: 1.
Page 256 Line Modules Booksize 4.8 Basic Line Modules with cold plate ① External heat sink ② Threaded bolts M6 ③ Heat-conducting foil ④ Cold plate ⑤ M6 nut ⑥ Spring washer ⑦ Washer Figure 4-58 Mounting a Basic Line Module 100 kW with cold plate on an external heat sink Tightening torques: 1.
Page 257: Operation On An Isolated-Neutral System (It System)
Line Modules Booksize 4.8 Basic Line Modules with cold plate Support with the mechanical control cabinet design is available from: Siemens AG Digital Factory, DF MC MF - WKC AS TCCCC (Technical Competence Center Cabinets Chemnitz) Postfach 1124 09070 Chemnitz E-mail: cc.cabinetcooling.aud@siemens.com...
Page 258: Technical Data
Line Modules Booksize 4.8 Basic Line Modules with cold plate 1. Remove the connection bracket to 2. Withdraw the connection bracket. 3. Connection bracket to the interfer- the noise suppression capacitor using a ence suppression capacitor Tx25 screwdriver. Note Installing the connection bracket for the interference-suppression capacitor For operation in other line supplies, the connection bracket must be reinstalled and fixed with a tightening torque of 1.8 Nm.
Page 259 Line Modules Booksize 4.8 Basic Line Modules with cold plate 6SL3136- 1TE22-0AA0 1TE24-0AA0 1TE31-0AA0 Rated input currents at AC 380 V 34.5 at AC 480 V / AC 528 V 31 / 29 62 / 58 154 / 145 at 480 V; S6 duty (40 %) Peak current at AC 400 V / AC 480 V) 113 / 91...
Page 260: Characteristics
Line Modules Booksize 4.8 Basic Line Modules with cold plate 4.8.8.1 Characteristics Rated duty cycles for Basic Line Modules Figure 4-59 Duty cycles with initial load Figure 4-60 S6 duty cycle with pre-load condition Figure 4-61 Duty cycle with pre-load condition for 20 kW and 40 kW Basic Line Modules Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 261: Smart Line Modules With Internal Air Cooling
Line Modules Booksize 4.9 Smart Line Modules with internal air cooling Braking duty cycle for Basic Line Modules Figure 4-62 Braking duty cycle for Basic Line Modules Smart Line Modules with internal air cooling 4.9.1 Description The Smart Line Module is a non-regulated infeed/regenerative feedback unit. The Smart Line Module supplies the Motor Module with a non-regulated DC voltage at the DC output.
Page 262: Additional Safety Instructions For Smart Line Modules Booksize
Line Modules Booksize 4.9 Smart Line Modules with internal air cooling 4.9.2 Additional safety instructions for Smart Line Modules Booksize NOTICE Destruction of the Smart Line Module for an incorrect switch-on or switch-off sequence It is essential that an appropriate switch-on and switch-of sequence (Page 263) is complied with in order to control the 5 kW and 10 kW Smart Line Modules;...
Page 263: Switch-On/Switch-Off Sequence For 5 Kw And 10 Kw Smart Line Modules
Line Modules Booksize 4.9 Smart Line Modules with internal air cooling 4.9.3 Switch-on/switch-off sequence for 5 kW and 10 kW Smart Line Modules It is essential that the subsequently described switch-on and switch-of sequence is complied with in order to control the 5 kW and 10 kW Smart Line Modules; if this sequence is not observed, the Smart Line Module could be destroyed.
Page 264: Interface Description
Line Modules Booksize 4.9 Smart Line Modules with internal air cooling 4.9.4 Interface description 4.9.4.1 Overview Figure 4-63 Interface overview, 5 kW and 10 kW Smart Line Modules with internal air cooling (example: 5 kW) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 265 Line Modules Booksize 4.9 Smart Line Modules with internal air cooling Figure 4-64 Interface overview, 16 kW Smart Line Module with internal air cooling Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 266 Line Modules Booksize 4.9 Smart Line Modules with internal air cooling Figure 4-65 Interface overview, 36 kW and 55 kW Smart Line Modules with internal air cooling (example: 55 kW) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 267: X1 Line Connection
Line Modules Booksize 4.9 Smart Line Modules with internal air cooling 4.9.4.2 X1 line connection Table 4- 63 X1: Line connection for Smart Line Modules 5 kW and 10 kW Terminal Technical data Supply voltage: 3 AC 380 … 480 V, 50 / 60 Hz Type: Screw terminal (Page 730) PE connection Threaded hole M5 / 3 Nm...
Page 268 Line Modules Booksize 4.9 Smart Line Modules with internal air cooling Table 4- 65 X1: Line connection for Smart Line Modules 36 kW and 55 kW Terminal Technical data Supply voltage: 3 AC 380 … 480 V, 50 / 60 Hz 36 kW: Threaded bolt M6 / 6 Nm 55 kW: Threaded bolts M8 / 13 Nm PE connection...
Page 269: X21 Ep Terminals
Line Modules Booksize 4.9 Smart Line Modules with internal air cooling 4.9.4.3 X21 EP terminals Smart Line Modules 5 kW and 10 kW Table 4- 66 X21 EP terminal for Smart Line Modules 5 kW and 10 kW Terminal Designation Technical data DO: Ready Feedback signal: Smart Line Module ready...
Page 270 Line Modules Booksize 4.9 Smart Line Modules with internal air cooling Note Evaluating the "Prewarning" signal The "Prewarning" signal at output terminal X21.2 warns against an overload. If this signal is set to low, the control system shuts the drives down before the "Ready" signal switches to low.
Page 271 EP M (Enable Pulses) Isolated input Type: Screw terminal 1 (Page 730) The temperature sensor type and the temperature output can be selected by parameter (see the SINAMICS S120/S150 List Manual). Temperatures are sensed, but are not evaluated in the Smart Line Module.
Page 272: X22 Digital Inputs
Line Modules Booksize 4.9 Smart Line Modules with internal air cooling Terminals X21.3 and X21.4 For operation, the 24 V DC voltage must be connected to terminal X21.3 and ground to terminal X21.4. Pulse cancellation is activated if the power supply is disconnected. As a consequence, regenerative feedback is deactivated and the bypass relay drops out.
Page 273: X24 24 V Terminal Adapter
Line Modules Booksize 4.9 Smart Line Modules with internal air cooling 4.9.4.5 X24 24 V terminal adapter Table 4- 69 X24: 24 V terminal adapter Terminal Designation Technical data 24 V power supply 24 V DC supply voltage Ground Electronics ground Type: Screw terminal 5 (Page 730) The 24 V terminal adapter is included in the scope of supply.
Page 274: Connection Examples
Line Modules Booksize 4.9 Smart Line Modules with internal air cooling 4.9.5 Connection examples Figure 4-66 Connection example for 5 kW and 10 kW Smart Line Modules Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 275 Line Modules Booksize 4.9 Smart Line Modules with internal air cooling Figure 4-67 Connection example for 16 kW to 55 kW Smart Line Modules Note If you are using a VSM10 Voltage Sensing Module, the leading opening contact can be omitted.
Page 276: Meaning Of Leds
Line Modules Booksize 4.9 Smart Line Modules with internal air cooling 4.9.6 Meaning of LEDs 4.9.6.1 Smart Line Modules 5 kW and 10 kW Table 4- 71 Meaning of the LEDs on 5 kW and 10 kW Smart Line Modules Color Status Description, cause...
Page 277: 16 Kw To 55 Kw Smart Line Modules
Both options depend on the LED status when compo- nent recognition is activated. Irrespective of the status of the LED "DC LINK" For information about activating the parameter "Recognition via LED", see SINAMICS S120/S150 List Manual Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 278: Dimension Drawings
Line Modules Booksize 4.9 Smart Line Modules with internal air cooling 4.9.7 Dimension drawings Figure 4-68 Dimension drawing of 5 kW and 10 kW Smart Line Modules with internal air cooling, all dimensions in mm and (inches) Note The shield connecting plate is integrated in the line connector of the 50 mm Smart Line Modules.
Page 279 Line Modules Booksize 4.9 Smart Line Modules with internal air cooling Figure 4-69 Dimension drawing of 16 kW Smart Line Module with internal air cooling, all dimensions in mm and (inches) Note The shield connecting plate is part of the scope of delivery of the 100 mm Smart Line Modules.
Page 280 Line Modules Booksize 4.9 Smart Line Modules with internal air cooling Figure 4-70 Dimension drawing of 36 kW Smart Line Module with internal air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 281 Line Modules Booksize 4.9 Smart Line Modules with internal air cooling Figure 4-71 Dimension drawing of 55 kW Smart Line Module with internal air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 282: Installation
Line Modules Booksize 4.9 Smart Line Modules with internal air cooling 4.9.8 Installation Smart Line Modules are designed for installation in the control cabinet. They are fixed to the control cabinet panel or a mounting panel using M6 screws. ① Control cabinet panel/mounting panel ②...
Page 283: Technical Data
Line Modules Booksize 4.9 Smart Line Modules with internal air cooling 4.9.9 Technical data Table 4- 73 Technical data for Smart Line Modules in booksize format with internal air cooling Internal air cooling 6SL3130- 6AE15-0A.. 6AE21-0A.. 6TE21-6A.. 6TE23-6A.. 6TE25-5AA. Rated power Infeed Rated power S1 duty kW (P...
Page 284 Line Modules Booksize 4.9 Smart Line Modules with internal air cooling Internal air cooling 6SL3130- 6AE15-0A.. 6AE21-0A.. 6TE21-6A.. 6TE23-6A.. 6TE25-5AA. Rated power Cooling method (internal air cool- Internal fan ing) Sound pressure level dB(A) < 60 < 60 < 60 <...
Page 285: Characteristics
Line Modules Booksize 4.9 Smart Line Modules with internal air cooling 4.9.9.1 Characteristics Rated duty cycles of Smart Line Modules Figure 4-73 Rated duty cycles of Smart Line Modules Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 286: Smart Line Modules With External Air Cooling
Line Modules Booksize 4.10 Smart Line Modules with external air cooling 4.10 Smart Line Modules with external air cooling 4.10.1 Description The Smart Line Module is a non-regulated infeed/regenerative feedback unit. The Smart Line Module supplies the Motor Module with a non-regulated DC voltage at the DC output. In the infeed mode the Smart Line Module exhibits the typical current and voltage waveforms of a 6-pulse diode rectifier bridge.
Page 287: Switch-On/Switch-Off Sequence For 5 Kw And 10 Kw Smart Line Modules
Line Modules Booksize 4.10 Smart Line Modules with external air cooling Note Connected to the public low-voltage network Smart Line Modules have been designed for use in the industrial environment and generate current harmonics on the line side as a result of the rectifier circuit. When connecting a machine with integrated Smart Line Modules to the public low-voltage line supply (grid), authorization is required in advance from the local power supply company (utility company) in the following cases:...
Page 288: Interface Description
Line Modules Booksize 4.10 Smart Line Modules with external air cooling 4.10.4 Interface description 4.10.4.1 Overview Figure 4-74 Interface overview, 5 kW and 10 kW Smart Line Modules with external air cooling (example: 5 kW) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 289 Line Modules Booksize 4.10 Smart Line Modules with external air cooling Figure 4-75 Interface overview, 16 kW Smart Line Module with external air cooling Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 290 Line Modules Booksize 4.10 Smart Line Modules with external air cooling Figure 4-76 Interface overview, 36 kW and 55 kW Smart Line Modules with external air cooling (example: 55 kW) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 291: X1 Line Connection
Line Modules Booksize 4.10 Smart Line Modules with external air cooling 4.10.4.2 X1 line connection Table 4- 74 X1: Line connection for Smart Line Modules 5 kW and 10 kW Terminal Technical data Supply voltage: 3 AC 380 … 480 V, 50 / 60 Hz Type: Screw terminal (Page 730) PE connection Threaded hole M5 / 3 Nm...
Page 292 Line Modules Booksize 4.10 Smart Line Modules with external air cooling Table 4- 76 X1: Line connection for Smart Line Modules 36 kW and 55 kW Terminal Technical data Supply voltage: 3 AC 380 … 480 V, 50 / 60 Hz 36 kW: Threaded bolt M6 / 6 Nm 55 kW: Threaded bolts M8 / 13 Nm PE connection...
Page 293: X21 Ep Terminals
Line Modules Booksize 4.10 Smart Line Modules with external air cooling 4.10.4.3 X21 EP terminals Smart Line Modules 5 kW and 10 kW Table 4- 77 X21 EP terminal for Smart Line Modules 5 kW and 10 kW Terminal Designation Technical data DO: Ready Feedback signal: Smart Line Module ready...
Page 294 Line Modules Booksize 4.10 Smart Line Modules with external air cooling Note Evaluating the "Prewarning" signal The "Prewarning" signal at output terminal X21.2 warns against an overload. If this signal is set to low, the control system shuts the drives down before the "Ready" signal switches to low.
Page 295 EP M (Enable Pulses) Isolated input Type: Screw terminal 1 (Page 730) The temperature sensor type and the temperature output can be selected by parameter (see the SINAMICS S120/S150 List Manual). Temperatures are sensed, but are not evaluated in the Smart Line Module.
Page 296: X22 Digital Inputs
Line Modules Booksize 4.10 Smart Line Modules with external air cooling Terminals X21.3 and X21.4 For operation, the 24 V DC voltage must be connected to terminal X21.3 and ground to terminal X21.4. Pulse cancellation is activated if the power supply is disconnected. As a consequence, regenerative feedback is deactivated and the bypass relay drops out.
Page 297: X24 24 V Terminal Adapter
Line Modules Booksize 4.10 Smart Line Modules with external air cooling 4.10.4.5 X24 24 V terminal adapter Table 4- 80 X24: 24 V terminal adapter Terminal Designation Technical data 24 V power supply 24 V DC supply voltage Ground Electronics ground Type: Screw terminal 5 (Page 730) The 24 V terminal adapter is included in the scope of supply.
Page 298: Connection Examples
Line Modules Booksize 4.10 Smart Line Modules with external air cooling 4.10.5 Connection examples Figure 4-77 Connection example for 5 kW and 10 kW Smart Line Modules Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 299 Line Modules Booksize 4.10 Smart Line Modules with external air cooling Figure 4-78 Connection example for 16 kW to 55 kW Smart Line Modules Note If you are using a VSM10 Voltage Sensing Module, the leading opening contact can be omitted.
Page 300: Meaning Of Leds
Line Modules Booksize 4.10 Smart Line Modules with external air cooling 4.10.6 Meaning of LEDs 4.10.6.1 Smart Line Modules 5 kW and 10 kW Table 4- 82 Meaning of the LEDs on 5 kW and 10 kW Smart Line Modules Color Status Description, cause...
Page 301: Dimension Drawings
Both options depend on the LED status when compo- nent recognition is activated. Irrespective of the status of the LED "DC LINK" For information about activating the parameter "Recognition via LED", see SINAMICS S120/S150 List Manual 4.10.7 Dimension drawings Figure 4-79...
Page 302 Line Modules Booksize 4.10 Smart Line Modules with external air cooling Note The shield connecting plate is integrated in the power supply connector of the 50 mm Smart Line Modules. Figure 4-80 Dimension drawing of 16 kW Smart Line Module with external air cooling, all dimensions in mm and (inches) Note The shield connecting plate is part of the scope of delivery of the 100 mm Smart Line Modules.
Page 303 Line Modules Booksize 4.10 Smart Line Modules with external air cooling Figure 4-81 Dimension drawing of 36 kW Smart Line Module with external air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 304 Line Modules Booksize 4.10 Smart Line Modules with external air cooling Figure 4-82 Dimension drawing of 55 kW Smart Line Module with external air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 305: Mounting
Line Modules Booksize 4.10 Smart Line Modules with external air cooling 4.10.8 Mounting ① Mounting plate with openings ② Threaded bolts M6 ③ Washer ④ Spring washer ⑤ M6 nut, width A/F 10 (hexagon head) ⑥ Fan assembly Figure 4-83 Mounting a Smart Line Module with external air cooling on a mounting plate, using a 5 kW Smart Line Module as an example Tightening torques:...
Page 306 Line Modules Booksize 4.10 Smart Line Modules with external air cooling Figure 4-84 Opening to mount Smart Line Modules 50 mm to 200 mm with external air cooling, all data in mm and (inches) Table 4- 84 Dimensions of openings to mount Smart Line Modules with external air cooling Module width B in mm (inch) b1 in mm (inch)
Page 307 Line Modules Booksize 4.10 Smart Line Modules with external air cooling ① Insert plate or mounting plate ② Threaded bolts M6 x 30 Figure 4-85 Example of a mounting plate for a drive line-up with external air cooling When mounting it must be ensured that the component's seal is tight throughout. The cross- pieces must have the appropriate stability.
Page 308 Line Modules Booksize 4.10 Smart Line Modules with external air cooling ① Mounting plate ② Cover ③ Rear panel ④ Air discharge ⑤ Air inlet - filter with filter fan ⑥ ⑥ To comply with degree of protection IP54, the surfaces between the mounting plate and the cabinet strip must be sealed all round the circumference (e.g.
Page 309 Line Modules Booksize 4.10 Smart Line Modules with external air cooling ① Insert plate ② Mounting plate ③ Cover ④ Rear panel ⑤ Air discharge ⑥ Air inlet - filter with filter fan ⑦ ⑥ To comply with degree of protection IP54, the surfaces between the mounting plate and the cabinet strip must be sealed all round the circumference (e.g.
Page 310: Technical Data
The filters with filter fan must be regularly checked for dirt and cleaned if necessary. Help with the mechanical control cabinet design is available from: Siemens AG Digital Factory, DF MC MF - WKC AS TCCCC (Technical Competence Center Cabinets Chemnitz)
Page 311 Line Modules Booksize 4.10 Smart Line Modules with external air cooling Internal air cooling 6SL3131– 6AE15–0AA. 6AE21–0AA. 6TE21-6AA. 6TE23-6AA. 6TE25-5AA. Rated power Current carrying capacity DC link busbars Reinforced DC link busbars 24 V DC busbars Electronics current drawn at 24 V DC 0.95 Total power loss 79.2...
Page 312: Characteristics
Line Modules Booksize 4.10 Smart Line Modules with external air cooling 4.10.9.1 Characteristics Rated duty cycles of Smart Line Modules Figure 4-88 Rated duty cycles of Smart Line Modules Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 313: Smart Line Modules With Cold Plate
Line Modules Booksize 4.11 Smart Line Modules with cold plate 4.11 Smart Line Modules with cold plate 4.11.1 Description The Smart Line Module is a non-regulated infeed/regenerative feedback unit. The Smart Line Module supplies the Motor Module with a non-regulated DC voltage at the DC output. In the infeed mode the Smart Line Module exhibits the typical current and voltage waveforms of a 6-pulse diode rectifier bridge.
Page 314: Switch-On/Switch-Off Sequence For 5 Kw And 10 Kw Smart Line Modules
Line Modules Booksize 4.11 Smart Line Modules with cold plate 4.11.3 Switch-on/switch-off sequence for 5 kW and 10 kW Smart Line Modules It is essential that the subsequently described switch-on and switch-of sequence is complied with in order to control the 5 kW and 10 kW Smart Line Modules; if this sequence is not observed, the Smart Line Module could be destroyed.
Page 315: Interface Description
Line Modules Booksize 4.11 Smart Line Modules with cold plate 4.11.4 Interface description 4.11.4.1 Overview Figure 4-89 Interface overview, Smart Line Module with cold plate (example: 5 kW) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 316: X1 Line Connection
Line Modules Booksize 4.11 Smart Line Modules with cold plate 4.11.4.2 X1 line connection Table 4- 86 X1 line connection Terminal Technical data Supply voltage: 3 AC 380 … 480 V, 50 / 60 Hz Type: Screw terminal 5 (Page 730) PE connection Threaded hole M5 / 3 Nm For ring cable lugs without insulation (Page 732)
Page 317 Line Modules Booksize 4.11 Smart Line Modules with cold plate Terminals X21.1 and X21.2 Note Wiring to a digital input of the Control Unit Output terminal X21.1 must be wired to a digital input on the CU. The drives supplied with power from the Smart Line Module have to use this signal as a ready signal.
Page 318: X22 Digital Inputs
Line Modules Booksize 4.11 Smart Line Modules with cold plate 4.11.4.4 X22 digital inputs Table 4- 88 X22 digital inputs for Smart Line Modules 5 kW and 10 kW Terminal Designation Technical data 24 V power supply Electronics power supply for controlling digital inputs X22.2 and 3 DI: Disable Regeneration Deactivate regenerative feedback (high active)
Page 319: Connection Example
Line Modules Booksize 4.11 Smart Line Modules with cold plate 4.11.5 Connection example Figure 4-90 Connection example for 5 kW and 10 kW Smart Line Modules Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 320: Meaning Of Leds
Line Modules Booksize 4.11 Smart Line Modules with cold plate 4.11.6 Meaning of LEDs Table 4- 90 Meaning of the LEDs on 5 kW and 10 kW Smart Line Modules Color Status Description, cause Remedy – The electronics power supply is missing or outside the –...
Page 321: Dimension Drawings
Line Modules Booksize 4.11 Smart Line Modules with cold plate 4.11.7 Dimension drawings Figure 4-91 Dimension drawing of Smart Line Module with cold plate (5 kW and 10 kW), all dimensions in mm and (inches) Note The shield connecting plate is integrated in the power supply connector of the 50 mm Smart Line Modules.
Page 322: Mounting
Note the mounting position of the heat-conducting foil (see figures below). Note Use heat conducting foil • Also replace the heat-conducting foil when replacing a component. • Only use heat-conducting foil released or supplied by Siemens. Article No. Heat-conducting foil, 50 mm 6SL3162-6FB00-0AA0 Note To mount the components, M6 threaded bolts and hexagon nuts/grub screws ISO 7436- M6x40-14 H, property class 8.8 are recommended.
Page 323 Line Modules Booksize 4.11 Smart Line Modules with cold plate ① External heat sink (air or liquid) ② Threaded bolts M6 ③ Heat-conducting foil ④ Cold plate ⑤ M6 nut ⑥ Spring washer ⑦ Washer Figure 4-92 Mounting a Smart Line Module with cold plate on an external heat sink, using a 5 kW Smart Line Module as an example Tightening torques: 1.
Page 324: Technical Data
TCCCC (Technical Competence Center Cabinets Chemnitz) Postfach 1124 09070 Chemnitz e mail: cc.cabinetcooling.aud@siemens.com Properties of the heat sink We recommend using AlMgSi 0.5 as the heat sink material. The roughness of the external heat sink surface should be at least Rz 16 and the contact surface between the heat sink and cold plate should have an evenness of 0.2 mm.
Page 325 Line Modules Booksize 4.11 Smart Line Modules with cold plate 6SL3136- 6AE15-0AA. 6AE21-0AA. Input currents Rated input current at AC 400 V 16.2 Input current at AC 380 V / AC 480 V 8.6 / 6.7 17 / 12.8 at AC 400 V; S6 duty (40 %) 10.6 21.1 at AC 400 V;...
Page 326: Characteristics
Line Modules Booksize 4.11 Smart Line Modules with cold plate 4.11.9.1 Characteristics Rated duty cycles of Smart Line Modules Figure 4-93 Rated duty cycles of Smart Line Modules Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 327: Measuring The Heat Sink Temperature
Line Modules Booksize 4.11 Smart Line Modules with cold plate 4.11.9.2 Measuring the heat sink temperature The maximum permissible heat sink temperature is calculated at the cold plate in the measuring range shown below. Figure 4-94 Measuring range for max. permissible heat-sink temperature for a Smart Line Module with cold plate Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 328 Line Modules Booksize 4.11 Smart Line Modules with cold plate Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 329: Line Modules Booksize Compact
Line Modules Booksize Compact Frequency with which the DC link is precharged The frequency with which the DC link capacitance is precharged via the Line Module is determined using the following formula: The DC link capacitances of the individual components can be taken from the relevant technical data.
Page 330: Safety Instructions For Smart Line Modules Booksize Compact
Line Modules Booksize Compact 5.2 Smart Line Modules Booksize Compact 5.2.2 Safety instructions for Smart Line Modules Booksize Compact WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed If the fundamental safety instructions and remaining risks in Chapter 1 (Page 27) are not observed, accidents involving severe injuries or death may occur.
Page 331 This can result in serious injury or death. • Only use adapters (DC link adapters and DC link rectifier adapters) released by Siemens for the connection to the DC link. WARNING Danger to life through electric shock due to missing DC link side covers There is a danger of an electric shock through contact when the side covers of the DC link are missing.
Page 332 • For line supplies without regenerative feedback capability (e.g. diesel generator), deactivate the regenerative feedback capability of the Line Modules using the appropriate parameter (see SINAMICS S120/S150 List Manual). • The braking energy must then be dissipated via an additional Braking Module with braking resistor in the drive line-up.
Page 333 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.
Page 334: Interface Description
Line Modules Booksize Compact 5.2 Smart Line Modules Booksize Compact 5.2.3 Interface description 5.2.3.1 Overview Figure 5-1 Interface overview, Smart Line Module in Booksize Compact format (16 kW) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 335: X1 Line Connection
Current consumption, typical: 4 mA at 24 V EP M (Enable Pulses) Isolated input Type: Screw terminal 1 (Page 730) The temperatures are detected but not evaluated in the Smart Line Module. For further information see SINAMICS S120, Commissioning Manual Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 336 Line Modules Booksize Compact 5.2 Smart Line Modules Booksize Compact Terminals X21.1 and X21.2 - temperature sensor connection WARNING Danger to life due to electric shock in the event of voltage flashovers on the temperature sensor cable Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors.
Page 337: X24 24 V Terminal Adapter
Line Modules Booksize Compact 5.2 Smart Line Modules Booksize Compact 5.2.3.4 X24 24 V terminal adapter Table 5- 3 X24: 24 V terminal adapter Terminal Designation Technical data 24 V power supply 24 V DC supply voltage Ground Electronics ground Type: Screw terminal 5 (Page 730) The 24 V terminal adapter is included in the scope of supply.
Page 338: Connection Example
Line Modules Booksize Compact 5.2 Smart Line Modules Booksize Compact 5.2.4 Connection example Figure 5-2 Connection example, Smart Line Module Booksize Compact 16 kW Note If you are using a VSM10 Voltage Sensing Module, the leading opening contact can be omitted.
Page 339: Meaning Of The Leds
Both options depend on the LED status when compo- nent recognition is activated. Irrespective of the status of the LED "DC LINK" For information about activating the parameter "Recognition via LED", see SINAMICS S120/S150 List Manual Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 340: Dimension Drawing
Line Modules Booksize Compact 5.2 Smart Line Modules Booksize Compact 5.2.6 Dimension drawing Figure 5-3 Dimension drawing Smart Line Module Booksize Compact format (16 kW), all dimensions in mm and (inches) Note The shield connecting plate is part of the scope of delivery of the Smart Line Modules Booksize Compact.
Page 341: Mounting
Line Modules Booksize Compact 5.2 Smart Line Modules Booksize Compact 5.2.7 Mounting Mounting a Smart Line Module Booksize Compact with internal air cooling ① Mounting panel ② Threaded bolts M6 ③ M6 nut ④ Spring washer ⑤ Washer Figure 5-4 Mounting a Smart Line Module Booksize Compact with internal cooling Tightening torques: 1.
Page 342 Line Modules Booksize Compact 5.2 Smart Line Modules Booksize Compact Mounting a Smart Line Module Booksize Compact on a cold plate ① Cold plate ② Threaded bolts M6 ③ Heat-conducting foil ④ M6 nut ⑤ Spring washer ⑥ Washer Figure 5-5 Mounting a Smart Line Module Booksize Compact on a cold plate Tightening torques: 1.
Page 343: Technical Data
Note Use heat conducting foil • Also replace the heat-conducting foil when replacing a component. • Only use heat-conducting foil released or supplied by Siemens. Table 5- 6 Heat-conducting foil Article No. Heat-conducting foil, 100 mm 6SL3162-6FD01-0AA0 5.2.8...
Page 344 Line Modules Booksize Compact 5.2 Smart Line Modules Booksize Compact Smart Line Module Booksize Compact 6SL3430– 6TE21-6AA. Rated power DC link currents Rated DC link current at 600 V DC link current at 540 V at DC 600 V; S6 duty (40 %) at DC 600 V;...
Page 345: Characteristics
Line Modules Booksize Compact 5.2 Smart Line Modules Booksize Compact 5.2.8.1 Characteristics Rated duty cycles of Smart Line Modules Figure 5-6 Rated duty cycles of Smart Line Modules Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 346 Line Modules Booksize Compact 5.2 Smart Line Modules Booksize Compact Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 347: Motor Modules Booksize
Motor Modules Booksize Safety instructions for Motor Modules Booksize WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed If the fundamental safety instructions and remaining risks in Chapter 1 (Page 27) are not observed, accidents involving severe injuries or death may occur.
Page 348 There is also a risk of an electric shock. This can result in serious injury or death. • Only use adapters (DC link adapters and DC link rectifier adapters) released by Siemens for the connection to the DC link. WARNING Danger to life through electric shock due to incorrectly installed DC link bridges Incorrectly installed DC link bridges at the left-hand end of the drive line-up can cause an electric shock.
Page 349 Motor Modules Booksize 6.1 Safety instructions for Motor Modules Booksize WARNING Danger to life through electric shock due to incorrectly laid brake cables If brake cables are laid without safe electrical separation, the insulation can fail and cause an electric shock. Install the brake in one of the following ways: •...
Page 350 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.
Page 351: Motor Modules With Internal Air Cooling
Motor Modules Booksize 6.2 Motor Modules with internal air cooling Motor Modules with internal air cooling 6.2.1 Description A Motor Module is a power unit (inverter) that provides the power for the connected motors. Power is supplied by the DC link of the drive unit. A Motor Module must be connected to a Control Unit via DRIVE-CLiQ.
Page 352: Interface Description
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.2 Interface description 6.2.2.1 Overview Figure 6-1 Interface overview, Single Motor Module Booksize with internal air cooling (example: 5 A) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 353 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-2 Interface overview, Double Motor Module Booksize with internal air cooling (example: 2 x 5 A) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 354: Motor And Brake Connection
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.2.2 Motor and brake connection Table 6- 1 X1/X2 motor and brake connections for Single Motor Modules 3 A to 30 A and Double Motor Modules 2 x 3 A to 2 x 18 A Terminal Technical data...
Page 355 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Table 6- 2 X1 motor connection and X11 brake connection for Single Motor Modules 45 A to 200 A Terminal Technical data 45 ... 60 A: Threaded bolts M6 / 6 Nm 85 A: Threaded bolts M8 / 13 Nm 132 …...
Page 356 Motor Modules Booksize 6.2 Motor Modules with internal air cooling WARNING Danger of death due to high touch voltages for brake cables For motor cables with integrated brake cable, when the motor is operated, the motor can charge the brake cable up to hazardous voltage levels. Coming into contact with the conductors or the shield of the brake cable can result in death or serious injury.
Page 357: X12 Fan Connection
Parameters are used to set the filter times to debounce terminals X21.3 and X21.4, as well as X22.3 and X22.4 (see the SINAMICS S120/S150 List Manual). Additional parameter settings are also required in order to prevent discrepancy errors when performing bit pattern tests (light/dark tests).
Page 358: X200-X203 Drive-Cliq Interface
Motor Modules Booksize 6.2 Motor Modules with internal air cooling Temperature sensor connection NOTICE Damage to motor in the event of incorrectly connected KTY temperature sensor A KTY temperature sensor connected with incorrect polarity cannot detect if the motor overheats. Overheating can cause damage to the motor. •...
Page 359: Connection Examples
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.3 Connection examples Figure 6-3 Connection example of Motor Modules 3 A to 30 A and Double Motor Modules 2 x 3 A to 2 x 18 A Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 360 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-4 Example connection of Single Motor Modules 45 A to 200 A Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 361: Meaning Of Leds
Both options depend on the LED status when compo- nent recognition is activated. Irrespective of the status of the LED "DC LINK" For information about activating the parameter "Recognition via LED", see SINAMICS S120/S150 List Manual Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 362: Dimension Drawings
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.5 Dimension drawings Figure 6-5 Dimension drawing of Motor Modules Booksize with internal air cooling 3 A to 18 A and 2 x 3 A to 2 x 9 A, all dimensions in mm and (inches); example: Double Motor Module 2 x 5 A Table 6- 7 Dimensions of Motor Modules Booksize with internal air cooling 3 A to 18 A and 2 x 3 A...
Page 363 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-6 Dimension drawing of Motor Modules Booksize with internal air cooling 30 A and 2 x 18 A, all dimensions in mm and (inches); example: Double Motor Module 2 x 18 A Table 6- 8 Dimensions of Motor Modules Booksize with internal air cooling 30 A and 2 x 18 A Motor Module...
Page 364 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-7 Dimension drawing of Motor Modules Booksize with internal air cooling 45 A to 85 A, all dimensions in mm and (inches); example 45 A Table 6- 9 Dimensions of Motor Modules Booksize with internal air cooling 45 A to 85 A Motor Module Article No.
Page 365 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-8 Dimension drawing of Motor Modules Booksize with internal air cooling 132 A and 200 A, all dimensions in mm and (inches) Table 6- 10 Dimensions of Motor Modules Booksize with internal air cooling 132 A and 200 A Motor Module Article No.
Page 366 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-9 Dimension drawing of fans for Motor Modules 132 A and 200 A with internal air cooling, all dimensions in mm and (inches) Note The fan for the Motor Modules 132 A and 200 A is included in the scope of supply. Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 367: Installation
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.6 Installation Motor Modules are designed for installation in the control cabinet. They are fixed to the control cabinet panel or a mounting panel using M6 screws. ① Control cabinet panel/mounting panel ②...
Page 368 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Mounting the sub-chassis fan Figure 6-11 Mounting the fan for Motor Modules 132 A and 200 A 1. Fix the fan with M6 screws Tightening torque: 6 Nm 2. Connect the fan power supply. Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 369: Technical Data
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.7 Technical data 6.2.7.1 Single Motor Modules Table 6- 11 Technical data Single Motor Modules Booksize (3 to 30 A) Internal air cooling 6SL3120– 1TE13- 1TE15- 1TE21– 1TE21– 1TE23- 0AA. 0AA.
Page 370 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Table 6- 12 Technical data Single Motor Modules Booksize (45 to 200 A) Internal air cooling 6SL3120– 1TE24-5AA. 1TE26-0AA. 1TE28-5AA. 1TE31-3AA. 1TE32-0AA. Output current Rated current (l Base-load current (I Intermittent duty current (I ) 40% Peak current (l...
Page 371: Double Motor Modules
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.7.2 Double Motor Modules Table 6- 13 Double Motor Modules Booksize (3 to 18 A) technical data Internal air cooling 6SL3120- 2TE13- 2TE15- 2TE21- 2TE21- 0AA. 0AA. 0AA. 8AA. Output current Rated current (l 2 x 3 2 x 5...
Page 372: Characteristics
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.7.3 Characteristics Rated duty cycles Motor Modules Booksize Figure 6-12 Duty cycle with initial load (for servo drives) Figure 6-13 Duty cycle without initial load (for servo drives) Figure 6-14 S6 duty cycle with initial load with a duty cycle duration of 600 s (for servo drives) Figure 6-15 S6 duty cycle with initial load with a duty cycle duration of 60 s (for servo drives)
Page 373 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-16 Duty cycle with 30 s overload for a duty cycle duration of 300 s Figure 6-17 Duty cycle with 60 s overload for a duty cycle duration of 300 s Derating characteristics for Motor Modules Booksize Figure 6-18 Output current as a function of the pulse frequency...
Page 374 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-19 Output current as a function of the pulse frequency for 200 A Motor Modules (applies from Article number 6SL312.-1TE32-0AA4) Figure 6-20 Output current at low frequencies Dimensioning notes: ●...
Page 375: Technical Data For Motor Modules Booksize With 300% Overload
Motor Modules Booksize 6.2 Motor Modules with internal air cooling 6.2.8 Technical data for Motor Modules Booksize with 300% overload 6.2.8.1 Single Motor Modules (300% overload) Table 6- 14 Technical data Single Motor Modules Booksize (3 to 18 A) with 300% overload Internal air cooling 6SL3120–...
Page 376: Double Motor Modules (300% Overload)
Motor Modules Booksize 6.2 Motor Modules with internal air cooling Note Disturbance of the 18 A Single Motor Module with 300% overload during operation on a 16 kW Line Module The maximum output of a 16 kW Line Module is not sufficient for the operation of an 18 A Single Motor Module with 300% overload.
Page 377: Characteristics For Motor Modules Booksize With 300% Overload
Motor Modules Booksize 6.2 Motor Modules with internal air cooling Internal air cooling 6SL3120- 2TE13-0AA4 2TE15-0AA4 2TE21-0AA4 Sound pressure level dB(A) < 60 Cooling method Internal fan Cooling air requirement 29.6 Max. permissible heat sink temperature ° C Ventilation clearances above/below ≥...
Page 378 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-22 Duty cycle with initial load Figure 6-23 Duty cycle without initial load Figure 6-24 S6 duty cycle with initial load for a duty cycle duration of 600 s Figure 6-25 S6 duty cycle with initial load for a duty cycle duration of 60 s Booksize Power Units...
Page 379 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-26 Duty cycle with 60 s overload for a duty cycle duration of 300 s Figure 6-27 Duty cycle with 30 s overload for a duty cycle duration of 300 s Derating characteristics for Motor Modules Booksize with 300% overload Figure 6-28 Output current as a function of the pulse frequency...
Page 380 Motor Modules Booksize 6.2 Motor Modules with internal air cooling Figure 6-29 Output current at low frequencies Dimensioning notes: ● A current derating is only applicable for output frequencies < 10 Hz. ● Current derating should be taken into account if the percentage time of operation at frequencies <...
Page 381: Motor Module With External Air Cooling
Motor Modules Booksize 6.3 Motor Module with external air cooling Motor Module with external air cooling 6.3.1 Description A Motor Module with external cooling is a power unit (inverter) that provides the power for the connected motors. Power is supplied by the DC link of the drive unit. A Motor Module must be connected to a Control Unit via DRIVE-CLiQ.
Page 382: Interface Description
Motor Modules Booksize 6.3 Motor Module with external air cooling 6.3.2 Interface description 6.3.2.1 Overview Figure 6-30 Interface overview, Single Motor Module Booksize with external air cooling (example: 5 A) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 383 Motor Modules Booksize 6.3 Motor Module with external air cooling Figure 6-31 Interface overview, Double Motor Module Booksize with external air cooling (example: 2 x 5 A) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 384: Motor And Brake Connection
Motor Modules Booksize 6.3 Motor Module with external air cooling 6.3.2.2 Motor and brake connection Table 6- 16 X1/X2 motor and brake connections for Single Motor Modules 3 A to 30 A and Double Motor Modules 2 x 3 A to 2 x 18 A Terminal Technical data...
Page 385 Motor Modules Booksize 6.3 Motor Module with external air cooling Table 6- 17 X1 motor connection and X11 brake connection for Single Motor Modules 45 A to 200 A Terminal Technical data 45 ... 60 A: Threaded bolts M6 / 6 Nm 85 A: Threaded bolts M8 / 13 Nm 132 …...
Page 386 Motor Modules Booksize 6.3 Motor Module with external air cooling WARNING Danger of death due to high touch voltages for brake cables For motor cables with integrated brake cable, when the motor is operated, the motor can charge the brake cable up to hazardous voltage levels. Coming into contact with the conductors or the shield of the brake cable can result in death or serious injury.
Page 387: X12 Fan Connection
Parameters are used to set the filter times to debounce terminals X21.3 and X21.4, as well as X22.3 and X22.4 (see the SINAMICS S120/S150 List Manual). Additional parameter settings are also required in order to prevent discrepancy errors when performing bit pattern tests (light/dark tests).
Page 388: X200-X203 Drive-Cliq Interface
Motor Modules Booksize 6.3 Motor Module with external air cooling Temperature sensor connection NOTICE Damage to motor in the event of incorrectly connected KTY temperature sensor A KTY temperature sensor connected with incorrect polarity cannot detect if the motor overheats. Overheating can cause damage to the motor. •...
Page 389: Connection Examples
Motor Modules Booksize 6.3 Motor Module with external air cooling 6.3.3 Connection examples Figure 6-32 Connection example of Motor Modules 3 A to 30 A and Double Motor Modules 2 x 3 A to 2 x 18 A Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 390 Motor Modules Booksize 6.3 Motor Module with external air cooling Figure 6-33 Example connection of Single Motor Modules 45 A to 200 A Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 391: Meaning Of Leds
Both options depend on the LED status when compo- nent recognition is activated. Irrespective of the status of the LED "DC LINK" For information about activating the parameter "Recognition via LED", see SINAMICS S120/S150 List Manual Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 392: Dimension Drawings
Motor Modules Booksize 6.3 Motor Module with external air cooling 6.3.5 Dimension drawings Figure 6-34 Dimension drawing of 3 A to 18 A and 2 x 3 A to 2 x 9 A Motor Modules Booksize with external air cooling, all dimensions in mm and (inches); example: 2 x 5 A Double Motor Module Table 6- 22 Dimensions of 3 A to 18 A and 2 x 3 A to 2 x 9 A Motor Modules Booksize with external...
Page 393 Motor Modules Booksize 6.3 Motor Module with external air cooling Figure 6-35 Dimension drawing of 30 A and 2 x 18 A Motor Modules Booksize with external air cooling, all dimensions in mm and (inches); example: 2 x 18 A Double Motor Module Table 6- 23 Dimensions of 30 A and 2 x 18 A Motor Modules Booksize with external air cooling Motor Module...
Page 394 Motor Modules Booksize 6.3 Motor Module with external air cooling Figure 6-36 Dimension drawing of 45 A, 60 A and 85 A Motor Modules Booksize with external air cooling, all dimensions in mm and (inches); example 45 A Table 6- 24 Dimensions of 45 A, 60 A and 85 A Motor Modules Booksize with external air cooling Motor Module Article No.
Page 395 Motor Modules Booksize 6.3 Motor Module with external air cooling Figure 6-37 Dimension drawing of 132 A and 200 A Motor Modules Booksize, all dimensions in mm and (inches); example: 200 A Single Motor Module Table 6- 25 Dimensions of 132 A and 200 A Motor Modules Booksize with external air cooling Motor Module Article No.
Page 396 Motor Modules Booksize 6.3 Motor Module with external air cooling Figure 6-38 Dimension drawing of fan for 132 A and 200 A Motor Modules Booksize with external air cooling, all dimensions in mm and (inches) Note The fans for the 132 kW and 200 kW Motor Modules are included in the scope of delivery. Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 397: Mounting
Motor Modules Booksize 6.3 Motor Module with external air cooling 6.3.6 Mounting ① Mounting plate with openings for mounting ② Threaded bolts M6 ③ M6 nut ④ Spring washer ⑤ Washer ⑥ Fan assembly Figure 6-39 Mounting a Motor Module with external air cooling Tightening torques: 1.
Page 398 Motor Modules Booksize 6.3 Motor Module with external air cooling Help with the mechanical control cabinet design is available from: Siemens AG Digital Factory, DF MC MF - WKC AS TCCCC (Technical Competence Center Cabinets Chemnitz) Postfach 1124 09070 Chemnitz e-mail: cc.cabinetcooling.aud@siemens.com...
Page 399 Motor Modules Booksize 6.3 Motor Module with external air cooling ① Insert plate or mounting plate ② Cross-piece ③ Reinforcing bracket Figure 6-41 Openings to mount a Motor Module 300 mm with external air cooling, all data in mm and (inches) Table 6- 26 Dimensions of openings to mount Motor Modules with external air cooling Component width...
Page 400 Motor Modules Booksize 6.3 Motor Module with external air cooling ① Insert plate or mounting plate ② Threaded bolts M6 x 30 Figure 6-42 Example of a mounting plate for a drive line-up with external air cooling When mounting it must be ensured that the component's seal is tight throughout. The cross- pieces must have the appropriate stability.
Page 401 Motor Modules Booksize 6.3 Motor Module with external air cooling ① Mounting plate ② Cover ③ Rear panel ④ Air discharge ⑤ Air inlet - filter with filter fan ⑥ ⑥ To comply with degree of protection IP54, the surfaces between the mounting plate and the cabinet strip must be sealed all round the circumference (e.g.
Page 402 Motor Modules Booksize 6.3 Motor Module with external air cooling ① Insert plate ② Mounting plate ③ Cover ④ Rear panel ⑤ Air discharge ⑥ Air inlet - filter with filter fan ⑦ ⑥ To comply with degree of protection IP54, the surfaces Setween the mount ing plate and the cabinet strip must be sealed all round the circumference (e.g.
Page 403: Technical Data
Motor Modules Booksize 6.3 Motor Module with external air cooling Note If the cooling air requirement is not covered by the filtered fan, the components cannot output their specified power. The filters with filter fan must be regularly checked for dirt and cleaned if necessary. 6.3.7 Technical data 6.3.7.1...
Page 404 Motor Modules Booksize 6.3 Motor Module with external air cooling External air cooling 6SL3121– 1TE13- 1TE15- 1TE21– 1TE21– 1TE23- 0AA. 0AA. 0AA. 8AA. 0AA. Max. permissible heat sink tempera- ° C ture Weight Applies only to Article numbers with "." = 0 ... 3 Default for 400 V line systems;...
Page 405: Double Motor Modules
Motor Modules Booksize 6.3 Motor Module with external air cooling External air cooling 6SL3121– 1TE24-5AA. 1TE26-0AA. 1TE28-5AA. 1TE31-3AA. 1TE32-0AA. Ventilation clearances above/below ≥ 80 Weight 13.2 13.3 17.2 27.1 Default for 400 V line systems; undervoltage trip threshold can be reduced by up to 80 V (exception: 132 A and 200 A Motor Modules) and is adjusted to the parameterized rated voltage.
Page 406: Characteristics
Motor Modules Booksize 6.3 Motor Module with external air cooling External air cooling 6SL3121- 2TE13-0AA. 2TE15-0AA. 2TE21-0AA. 2TE21-8AA. Ventilation clearances above/below ≥ 80 Weight Applies only to Article numbers with "." = 0 ... 3 Default for 400 V line systems; undervoltage trip threshold can be reduced by up to 80 V and is adjusted to the parame- terized rated voltage Rated power of a typical standard induction motor at 400 V 3 AC.
Page 407 Motor Modules Booksize 6.3 Motor Module with external air cooling Figure 6-48 S6 duty cycle with initial load with a duty cycle duration of 60 s (for servo drives) Figure 6-49 Duty cycle with 30 s overload for a duty cycle duration of 300 s Figure 6-50 Duty cycle with 60 s overload for a duty cycle duration of 300 s Booksize Power Units...
Page 408 Motor Modules Booksize 6.3 Motor Module with external air cooling Derating characteristics for Motor Modules Booksize Figure 6-51 Output current as a function of the pulse frequency Figure 6-52 Output current as a function of the pulse frequency for 200 A Motor Modules (applies from Article number 6SL312.-1TE32-0AA4) Figure 6-53 Output current at low frequencies...
Page 409: Technical Data For Motor Modules Booksize With 300% Overload
Motor Modules Booksize 6.3 Motor Module with external air cooling Dimensioning notes: ● A current derating is only applicable for output frequencies < 10 Hz. ● Current derating should be taken into account if the percentage time of operation at frequencies <...
Page 410: Double Motor Modules (300% Overload)
Motor Modules Booksize 6.3 Motor Module with external air cooling External air cooling 6SL3121– 1TE13-0AA4 1TE15-0AA4 1TE21–0AA4 1TE21–8AA4 Max. pulse frequency without derating with derating Output frequency 0 … 550 Sound pressure level dB(A) < 60 Cooling air requirement 29.6 Max.
Page 411 Motor Modules Booksize 6.3 Motor Module with external air cooling External air cooling 6SL3121- 2TE13-0AA4 2TE15-0AA4 2TE21-0AA4 Electronics current drawn at 24 VDC 1.15 Current carrying capacity DC-link busbars Reinforced DC-link busbars 24 VDC busbars Unit rating Based on I (600 VDC;...
Page 412: Characteristics For Motor Modules Booksize With 300% Overload
Motor Modules Booksize 6.3 Motor Module with external air cooling 6.3.8.3 Characteristics for Motor Modules Booksize with 300% overload Rated duty cycles Motor Modules Booksize with 300% overload Figure 6-54 Peak current duty cycle with initial load (300% overload) Figure 6-55 Duty cycle with initial load Figure 6-56 Duty cycle without initial load...
Page 413 Motor Modules Booksize 6.3 Motor Module with external air cooling Figure 6-58 S6 duty cycle with initial load for a duty cycle duration of 60 s Figure 6-59 Duty cycle with 60 s overload for a duty cycle duration of 300 s Figure 6-60 Duty cycle with 30 s overload for a duty cycle duration of 300 s Booksize Power Units...
Page 414 Motor Modules Booksize 6.3 Motor Module with external air cooling Derating characteristics for Motor Modules Booksize with 300% overload Figure 6-61 Output current as a function of the pulse frequency Figure 6-62 Output current at low frequencies Dimensioning notes: ● A current derating is only applicable for output frequencies < 10 Hz. ●...
Page 415: Motor Modules With Cold Plate
Motor Modules Booksize 6.4 Motor Modules with cold plate Motor Modules with cold plate 6.4.1 Description A Motor Module is a power unit (inverter) that provides the power for the connected motors. Power is supplied by the DC link of the drive unit. A Motor Module must be connected to a Control Unit via DRIVE-CLiQ.
Page 416: Interface Description
Motor Modules Booksize 6.4 Motor Modules with cold plate 6.4.2 Interface description 6.4.2.1 Overview Figure 6-63 Interface overview, Single Motor Module Booksize with cold plate (example: 5 A) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 417 Motor Modules Booksize 6.4 Motor Modules with cold plate Figure 6-64 Interface overview, Double Motor Module Booksize with cold plate (example: 2 x 5 A) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 418: Motor And Brake Connection
Motor Modules Booksize 6.4 Motor Modules with cold plate 6.4.2.2 Motor and brake connection Table 6- 32 X1/X2 motor and brake connections for Single Motor Modules 3 A to 30 A and Double Motor Modules 2 x 3 A to 2 x 18 A Terminal Technical data U (U2)
Page 419 Motor Modules Booksize 6.4 Motor Modules with cold plate Table 6- 33 X1 motor connection and X11 brake connection for Single Motor Modules 45 A to 200 A Terminal Technical data 45 ... 60 A: Threaded bolts M6 / 6 Nm 85 A: Threaded bolts M8 / 13 Nm 132 …...
Page 420 Motor Modules Booksize 6.4 Motor Modules with cold plate WARNING Danger of death due to high touch voltages for brake cables For motor cables with integrated brake cable, when the motor is operated, the motor can charge the brake cable up to hazardous voltage levels. Coming into contact with the conductors or the shield of the brake cable can result in death or serious injury.
Page 421: X21/X22 Ep Terminals/Temperature Sensor
Parameters are used to set the filter times to debounce terminals X21.3 and X21.4, as well as X22.3 and X22.4 (see the SINAMICS S120/S150 List Manual). Additional parameter settings are also required in order to prevent discrepancy errors when performing bit pattern tests (light/dark tests).
Page 422: X200-X203 Drive-Cliq Interface
Motor Modules Booksize 6.4 Motor Modules with cold plate Temperature sensor connection NOTICE Damage to motor in the event of incorrectly connected KTY temperature sensor A KTY temperature sensor connected with incorrect polarity cannot detect if the motor overheats. Overheating can cause damage to the motor. •...
Page 423: Connection Examples
Motor Modules Booksize 6.4 Motor Modules with cold plate 6.4.3 Connection examples Figure 6-65 Connection example of Motor Modules 3 A to 30 A and Double Motor Modules 2 x 3 A to 2 x 18 A Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 424 Motor Modules Booksize 6.4 Motor Modules with cold plate Figure 6-66 Example connection of Single Motor Modules 45 A to 200 A Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 425: Meaning Of Leds
Both options depend on the LED status when compo- nent recognition is activated. Irrespective of the status of the LED "DC LINK" For information about activating the parameter "Recognition via LED", see SINAMICS S120/S150 List Manual Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 426: Dimension Drawings
Motor Modules Booksize 6.4 Motor Modules with cold plate 6.4.5 Dimension drawings Figure 6-67 Dimension drawing of 3 A to 18 A and 2 x 3 A to 2 x 9 A Motor Modules Booksize with cold plate, all dimensions in mm and (inches); example: 2 x 5 A Double Motor Module Table 6- 37 Dimensions of 3 A to 18 A and 2 x 3 A to 2 x 9 A Motor Modules Booksize with cold plate Motor Module...
Page 427 Motor Modules Booksize 6.4 Motor Modules with cold plate Figure 6-68 Dimension drawing of 30 A and 2 x 18 A Motor Modules Booksize with cold plate, all dimensions in mm and (inches) Table 6- 38 Dimensions of 30 A and 2 x 18 A Motor Modules Booksize with cold plate Motor Module Article No.
Page 428 Motor Modules Booksize 6.4 Motor Modules with cold plate Figure 6-69 Dimension drawing of Motor Modules Booksize 45 A, 60 A, and 85 A with cold plate, all dimensions in mm and (inches); example for Motor Module 45 A Table 6- 39 Dimensions of 45 A, 60 A, and 85 A Motor Modules Booksize with cold plate Motor Modules Article No.
Page 429 Motor Modules Booksize 6.4 Motor Modules with cold plate Figure 6-70 Dimension drawing of Motor Modules Booksize 132 A and 200 A with cold plate, all dimensions in mm and (inches); example for Motor Module 200 A Table 6- 40 Dimensions of 132 A and 200 A Motor Modules Booksize with cold plate Motor Module Article No.
Page 430: Mounting
Note the mounting position of the heat-conducting foil (see diagram below). Note • Also replace the heat-conducting foil when replacing a component. • Only use heat-conducting foil released or supplied by Siemens. Table 6- 41 Overview of heat-conducting foils Article No.
Page 431 Motor Modules Booksize 6.4 Motor Modules with cold plate Mounting ① External heat sink (air or liquid) ② Threaded bolts M6 ③ Heat-conducting foil ④ Cold plate ⑤ Washer ⑥ Spring washer ⑦ M6 nut Figure 6-71 Mounting a Motor Module with cold plate on an external heat sink (example: 3 A Motor Module) Tightening torques: 1.
Page 432 • Where components have four fixing points, the nuts must be tightened evenly by alternating diagonally between them. Support with the mechanical control cabinet design is available from: Siemens AG Digital Factory, DF MC MF - WKC AS TCCCC (Technical Competence Center Cabinets Chemnitz)
Page 433: Technical Data
Motor Modules Booksize 6.4 Motor Modules with cold plate 6.4.7 Technical data 6.4.7.1 Single Motor Modules Table 6- 42 Technical data Single Motor Modules Booksize (3 to 30 A) Cold plate 6SL3126- 1TE13- 1TE15- 1TE21- 1TE21- 1TE23- 0AA. 0AA. 0AA. 8AA.
Page 434 Motor Modules Booksize 6.4 Motor Modules with cold plate Table 6- 43 Technical data Single Motor Modules (45A to 200A) Cold plate 6SL3126- 1TE24-5AA. 1TE26-0AA. 1TE28-5AA. 1TE31-3AA. 1TE32-0AA. Output current Rated current (I 132 (105) 200 (140) Base-load current (I 105 (84) 141 (99) Intermittent duty current (I...
Page 435: Double Motor Modules
Motor Modules Booksize 6.4 Motor Modules with cold plate Note New systems with 132 A and 200 A Motor Modules should ideally be designed with 200 A liquid-cooled Motor Modules in order to avoid current derating. 6.4.7.2 Double Motor Modules Table 6- 44 Technical data Double Motor Modules (2 x 3 to 2 x 18 A) Cold plate...
Page 436: Characteristics
Motor Modules Booksize 6.4 Motor Modules with cold plate 6.4.7.3 Characteristics Rated duty cycles Motor Modules Booksize Figure 6-72 Duty cycle with initial load (for servo drives) Figure 6-73 Duty cycle without initial load (for servo drives) Figure 6-74 S6 duty cycle with initial load with a duty cycle duration of 600 s (for servo drives) Figure 6-75 S6 duty cycle with initial load with a duty cycle duration of 60 s (for servo drives) Booksize Power Units...
Page 437 Motor Modules Booksize 6.4 Motor Modules with cold plate Figure 6-76 Duty cycle with 30 s overload for a duty cycle duration of 300 s Figure 6-77 Duty cycle with 60 s overload for a duty cycle duration of 300 s Derating characteristics for Motor Modules Booksize Figure 6-78 Output current as a function of the pulse frequency...
Page 438 Motor Modules Booksize 6.4 Motor Modules with cold plate Figure 6-79 Output current as a function of the pulse frequency for 200 A Motor Modules (applies from Article number 6SL312.-1TE32-0AA4) Figure 6-80 Output current at low frequencies Dimensioning notes: ● A current derating is only applicable for output frequencies < 10 Hz. ●...
Page 439: Technical Data For Motor Modules Booksize With 300% Overload
Motor Modules Booksize 6.4 Motor Modules with cold plate 6.4.8 Technical data for Motor Modules Booksize with 300% overload 6.4.8.1 Single Motor Modules (300% overload) Table 6- 45 Technical data Single Motor Modules (3 to 18 A) with 300% overload Cold plate 6SL3126- 1TE13-0AA4...
Page 440: Double Motor Modules (300% Overload)
Motor Modules Booksize 6.4 Motor Modules with cold plate Note Disturbance of the 18 A Single Motor Module with 300% overload during operation on a 16 kW Line Module The maximum output of a 16 kW Line Module is not sufficient for the operation of an 18 A Single Motor Module with 300% overload.
Page 441: Characteristics For Motor Modules Booksize With 300% Overload
Motor Modules Booksize 6.4 Motor Modules with cold plate Cold plate 6SL3126- 2TE13-0AA4 2TE15-0AA4 2TE21-0AA4 Ventilation clearances above/below ≥ 80 Weight Default for 400 V line systems; undervoltage trip threshold can be reduced by up to 80 V and is adjusted to the parame- terized rated voltage Rated power of a typical standard induction motor at 400 V 3 AC Note...
Page 442 Motor Modules Booksize 6.4 Motor Modules with cold plate Figure 6-83 Duty cycle without initial load Figure 6-84 S6 duty cycle with initial load for a duty cycle duration of 600 s Figure 6-85 S6 duty cycle with initial load for a duty cycle duration of 60 s Figure 6-86 Duty cycle with 60 s overload for a duty cycle duration of 300 s Booksize Power Units...
Page 443 Motor Modules Booksize 6.4 Motor Modules with cold plate Figure 6-87 Duty cycle with 30 s overload for a duty cycle duration of 300 s Derating characteristics for Motor Modules Booksize with 300% overload Figure 6-88 Output current as a function of the pulse frequency Figure 6-89 Output current at low frequencies Booksize Power Units...
Page 444: Motor Modules Liquid Cooled
Motor Modules Booksize 6.5 Motor Modules Liquid Cooled Dimensioning notes: ● A current derating is only applicable for output frequencies < 10 Hz. ● Current derating should be taken into account if the percentage time of operation at frequencies < 10 Hz is more than 2 % of the daily total operating time. ●...
Page 445: Interface Description
Motor Modules Booksize 6.5 Motor Modules Liquid Cooled 6.5.2 Interface description 6.5.2.1 Overview Figure 6-90 Interface overview, Motor Module Liquid Cooled (200 A) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 446: Motor And Brake Connection
Motor Modules Booksize 6.5 Motor Modules Liquid Cooled 6.5.2.2 Motor and brake connection Table 6- 47 X1 Motor connection Terminal Technical data Threaded bolts M8 / 13 Nm - (BR-) PE connection Threaded hole M8 / 13 Nm For ring cable lugs without insulation (Page 732) Table 6- 48 X11 brake connector Terminal...
Page 447 Motor Modules Booksize 6.5 Motor Modules Liquid Cooled Motor holding brake connection To ensure reliable opening of the motor holding brake, it requires a 24 V ± 10% voltage supply at the motor connection. It must be taken into account that voltage dips can occur along the supply cable.
Page 448: X21 Ep Terminal/Temperature Sensor
EP terminals The filter times to debounce terminals X21.3 and X21.4 can be parameterized (see SINAMICS S120/S150 List Manual). Additional parameter settings are also required in order to prevent discrepancy errors when performing bit pattern tests (light/dark tests). For comprehensive information, see the SINAMICS S120 Safety Integrated Function Manual, Section "Controlling the safety functions".
Page 449: X200-X202 Drive-Cliq Interface
Motor Modules Booksize 6.5 Motor Modules Liquid Cooled WARNING Danger to life due to electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. •...
Page 450: Connection Example
Motor Modules Booksize 6.5 Motor Modules Liquid Cooled 6.5.3 Connection example Figure 6-91 Connection example for Motor Module Liquid Cooled (200 A) 6.5.4 Meaning of LEDs Table 6- 51 Meaning of LEDs Status Description, cause Remedy DC LINK The electronics power supply is missing or outside the –...
Page 451: Dimension Drawing
Note: Red/orange Both options depend on the LED status when activated. Irrespective of the status of the LED "DC LINK" For information about activating the parameter "Recognition via LED", see SINAMICS S120/S150 List Manual 6.5.5 Dimension drawing ① Pipe thread ISO 228 G ½ B.
Page 452: Installation
Motor Modules Booksize 6.5 Motor Modules Liquid Cooled 6.5.6 Installation ① Mounting surface ② Threaded bolts M6 ③ Heat sink ④ Washer ⑤ Spring washer ⑥ M6 nut Figure 6-93 Installing a Motor Module Liquid Cooled Tightening torques: 1. Firstly, tighten the nuts by hand. Tightening torque: 0.5 Nm 2.
Page 453: Technical Data
Motor Modules Booksize 6.5 Motor Modules Liquid Cooled For installation, M6 threaded bolts and hexagon nuts/grub screws to ISO 7436-M6x40-14 H, property class 8.8 are recommended. The coolant connections are located on the lower side of the components. All connection elements can be accessed using an appropriate tool.
Page 454: Characteristics
Motor Modules Booksize 6.5 Motor Modules Liquid Cooled Liquid Cooled 6SL3125-1TE32-0AA. Ventilation clearances above/below ≥ 80 in front of the component ≥ 50 Weight Default for 400 V line systems; undervoltage trip threshold is adjusted to the parameterized rated voltage Rated power of a typical standard induction motor at 400 V 3 AC 6.5.7.1 Characteristics...
Page 455 Motor Modules Booksize 6.5 Motor Modules Liquid Cooled Figure 6-97 S6 duty cycle with initial load with a duty cycle duration of 60 s (for servo drives) Figure 6-98 Duty cycle with 30 s overload for a duty cycle duration of 300 s Figure 6-99 Duty cycle with 60 s overload for a duty cycle duration of 300 s Booksize Power Units...
Page 456 Motor Modules Booksize 6.5 Motor Modules Liquid Cooled Derating characteristics for Motor Modules Booksize Liquid Cooled Figure 6-100 Output current as a function of the coolant temperature Figure 6-101 Output current as a function of the pulse frequency Figure 6-102 Output current as a function of the pulse frequency (applies from Article number 6SL312.-1TE32-0AA4 and higher) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 457 Motor Modules Booksize 6.5 Motor Modules Liquid Cooled Figure 6-103 Output current at low frequencies Dimensioning notes ● A current derating is only applicable for output frequencies < 10 Hz. ● Current derating should be taken into account if the percentage time of operation at frequencies <...
Page 458 Motor Modules Booksize 6.5 Motor Modules Liquid Cooled Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 459: Motor Modules Booksize Compact
Motor Modules Booksize Compact Safety instructions for Motor Modules Booksize Compact WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed If the fundamental safety instructions and remaining risks in Chapter 1 (Page 27) are not observed, accidents involving severe injuries or death may occur.
Page 460 There is also a risk of an electric shock. This can result in serious injury or death. • Only use adapters (DC link adapters and DC link rectifier adapters) released by Siemens for the connection to the DC link. WARNING Danger to life through electric shock due to incorrectly installed DC link bridges Incorrectly installed DC link bridges at the left-hand end of the drive line-up can cause an electric shock.
Page 461 Motor Modules Booksize Compact 7.1 Safety instructions for Motor Modules Booksize Compact WARNING Danger to life through electric shock due to incorrectly laid brake cables If brake cables are laid without safe electrical separation, the insulation can fail and cause an electric shock.
Page 462: Description
Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.
Page 463: Interface Description
Motor Modules Booksize Compact 7.3 Interface description Interface description 7.3.1 Overview Figure 7-1 Interface overview, Single Motor Module Booksize Compact (example: 5 A) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 464 Motor Modules Booksize Compact 7.3 Interface description Figure 7-2 Interface overview, Double Motor Module Booksize Compact (example: 2 x 5 A) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 465: X1/X2 Motor Connection
Motor Modules Booksize Compact 7.3 Interface description 7.3.2 X1/X2 motor connection Table 7- 1 X1/X2 motor connection Terminal Technical data Type: Screw terminal 5 (Page 730) PE connection Single Motor Modules 3 … 18 A Threaded hole M5 / 3 Nm Double Motor Modules 1.7 …...
Page 466 Motor Modules Booksize Compact 7.3 Interface description Motor holding brake connection To ensure reliable opening of the motor holding brake, it requires a 24 V ± 10% voltage supply at the motor connection. It must be taken into account that voltage dips can occur along the supply cable.
Page 467: X21/X22 Ep Terminals/Temperature Sensor
Parameters are used to set the filter times to debounce terminals X21.3 and X21.4, as well as X22.3 and X22.4 (see the SINAMICS S120/S150 List Manual). Additional parameter settings are also required in order to prevent discrepancy errors when performing bit pattern tests (light/dark tests).
Page 468 Motor Modules Booksize Compact 7.3 Interface description Temperature sensor connection NOTICE Damage to motor in the event of incorrectly connected KTY temperature sensor A KTY temperature sensor connected with incorrect polarity cannot detect if the motor overheats. Overheating can cause damage to the motor. •...
Page 469: X200-X203 Drive-Cliq Interface
Motor Modules Booksize Compact 7.3 Interface description 7.3.5 X200-X203 DRIVE-CLiQ interface Table 7- 4 X200-X202: DRIVE-CLiQ interfaces for Single Motor Modules X200-X203: DRIVE-CLiQ interfaces for Double Motor Modules Name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data -...
Page 470: Connection Example
Motor Modules Booksize Compact 7.4 Connection example Connection example Figure 7-3 Connection example, Single Motor Modules Booksize Compact 3 A to 18 A and Double Motor Modules Booksize Compact 2 x 1.7 A to 2 x 5 A Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 471: Meaning Of Leds
Both options depend on the LED status when component red/orange recognition is activated using the parameter. Irrespective of the status of the LED "DC LINK" For information about activating the parameter "Recognition via LED", see SINAMICS S120/S150 List Manual Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 472: Dimension Drawings
Motor Modules Booksize Compact 7.6 Dimension drawings Dimension drawings Figure 7-4 Dimension drawing of 3 A, 5 A, and 9 A Motor Modules Booksize Compact, all dimensions in mm and (inches); example: 5 A Single Motor Module Table 7- 6 Motor Modules Booksize Compact 3 A, 5 A, and 9 A Motor Module Article No.
Page 473 Motor Modules Booksize Compact 7.6 Dimension drawings Figure 7-5 Dimension drawing of 18 A Motor Module Booksize Compact, all dimensions in mm and (inches) Table 7- 7 Motor Module Booksize Compact 18 A Motor Module Article No. Single Motor Module 18 A 6SL3420-1TE21-8AA.
Page 474 Motor Modules Booksize Compact 7.6 Dimension drawings Figure 7-6 Dimension drawing of 2 x 1.7 A, 2 x 3 A, and 2 x 5 A Double Motor Modules Compact, all dimensions in mm and (inches); example: 2 x 5 A Double Motor Module Table 7- 8 2 x 1.7 A, 2 x 3 A, and 2 x 5 A Double Motor Modules Booksize Compact Double Motor Module...
Page 475: Mounting
Motor Modules Booksize Compact 7.7 Mounting Mounting Mounting a Motor Module Booksize Compact with internal air cooling ① Mounting wall ② Threaded bolts M6 ③ M6 nut ④ Spring washer ⑤ Washer Figure 7-7 Mounting a Motor Module Booksize Compact with internal air cooling Tightening torques: 1.
Page 476 Motor Modules Booksize Compact 7.7 Mounting Mounting a Motor Module Booksize Compact on a cold plate ① Cold plate (air or liquid cooling) ② Threaded bolts M6 ③ Heat-conducting foil ④ M6 nut ⑤ Spring washer ⑥ Washer Figure 7-8 Mounting a Motor Module Booksize Compact on a cold plate Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 477: Technical Data
Compact is supplied with heat-conducting foil cut to the right size. Note the mounting position of the heat-conducting foil. Note • Also replace the heat-conducting foil when replacing a component. • Only use heat-conducting foil released or supplied by Siemens. Article No. Heat-conducting foil, 50 mm 6SL3162-6FB01-0AA0...
Page 478: Double Motor Modules
Motor Modules Booksize Compact 7.8 Technical data Motor Modules Booksize Compact 6SL3420– 1TE13-0AA. 1TE15-0AA. 1TE21–0AA. 1TE21–8AA. Electronics current consumption at 24 VDC For internal air cooling 0.85 0.85 0.85 0.85 For cold plate cooling 0.65 0.65 0.65 0.65 Current carrying capacity DC-link busbars Reinforced DC-link busbars 24 VDC busbars...
Page 479 Motor Modules Booksize Compact 7.8 Technical data Double Motor Modules Booksize Compact 6SL3420- 2TE11-7AA. 2TE13-0AA. 2TE15-0AA. DC link current I d rated DC-link voltage 510 … 720 (up to 2000 m above sea level) DC-link capacitance μF Overvoltage trip 820 ± 2 % Undervoltage trip 380 ±...
Page 480: Characteristics
Motor Modules Booksize Compact 7.8 Technical data 7.8.3 Characteristics Rated duty cycles Motor Modules Booksize Compact Figure 7-9 Duty cycle with initial load Figure 7-10 Duty cycle without initial load Figure 7-11 S6 duty cycle with initial load for a duty cycle duration of 600 s Figure 7-12 S6 duty cycle with initial load for a duty cycle duration of 60 s Booksize Power Units...
Page 481 Motor Modules Booksize Compact 7.8 Technical data Figure 7-13 Peak current duty cycle with initial load Figure 7-14 Duty cycle with 60 s overload for a duty cycle duration of 300 s Figure 7-15 Duty cycle with 30 s overload for a duty cycle duration of 300 s Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 482 Motor Modules Booksize Compact 7.8 Technical data Derating characteristics for Motor Modules Booksize Compact Figure 7-16 Output current as a function of the pulse frequency for the Motor Module ≤ 5 A Figure 7-17 Output current as a function of the pulse frequency for the Motor Module ≥ 9 A Figure 7-18 Output current at low frequencies Booksize Power Units...
Page 483 Motor Modules Booksize Compact 7.8 Technical data Dimensioning notes ● A current derating is only applicable for output frequencies < 10 Hz. ● Current derating should be taken into account if the percentage time of operation at frequencies < 10 Hz is more than 2 % of the daily total operating time. ●...
Page 484 Motor Modules Booksize Compact 7.8 Technical data Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 485: Dc Link Components
This can result in serious injury or death. • Only use adapters (DC link adapters and DC link rectifier adapters) released by Siemens for the connection to the DC link. Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 486 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.
Page 487: Braking Module Booksize
DC link components 8.2 Braking Module Booksize Note Malfunctions due to polluted DRIVE-CLiQ interfaces Malfunctions can occur in the system through the use of polluted DRIVE-CLiQ interfaces. • Cover unused DRIVE-CLiQ interfaces with the supplied blanking covers. Braking Module Booksize 8.2.1 Description The Braking Module Booksize is always used together with an external braking resistor.
Page 488 DC link components 8.2 Braking Module Booksize Rapid discharge Furthermore, the Braking Module Booksize can used with a braking resistor to quickly discharge the DC link capacitors The DC link is discharged in a controlled manner via the braking resistor once the infeed unit has been switched off and the line-up has been disconnected from the line supply (e.g.
Page 489: Safety Instructions For Braking Modules Booksize
Danger to life through the use of non-approved braking resistors Braking resistors can be damaged when using braking resistors other than those specified in this Manual. • Only use braking resistors approved by Siemens. Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 490: Interface Description
DC link components 8.2 Braking Module Booksize 8.2.3 Interface description 8.2.3.1 Overview Figure 8-1 Interface overview, Braking Module Booksize Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 491: X1 Braking Resistor Connection
DC link components 8.2 Braking Module Booksize 8.2.3.2 X1 braking resistor connection Table 8- 1 X1 braking resistor connection Terminal Designation Technical data Braking resistor connection R1 Continuously short-circuit proof Braking resistor connection R2 Type: Screw terminal 4 (Page 730) Table 8- 2 Braking resistors without a thermostatic switch for Braking Modules Braking resistor...
Page 492: X21 Digital Inputs/Outputs
● 80 % of the maximum switch on duration of the braking resistor has been reached (I monitoring). ● 80 % of the maximum braking energy of the braking resistor has been reached. ● An incorrect braking resistor is connected (only braking resistors approved by Siemens for this component are automatically identified). Terminal X21.4 - fault The fault can have the following causes: ●...
Page 493: Connection Example
DC link components 8.2 Braking Module Booksize ● Overcurrent trip ● I t monitoring has responded. ● Ground fault/short circuit In the event of an overtemperature, the fault can only be acknowledged with X21.1 = high after a cooling-down time. WARNING Danger to life as a result of a hazardous voltage at terminals X21 Hazardous voltages can be present at terminals X21 in the case of a fault.
Page 494: Meaning Of Leds
In the event of an overtemperature, the error cannot be acknowledged until after a cooling down time has elapsed. DC LINK Only braking resistors approved by Siemens for this com- – ponent are identified automatically. The component is not active.
Page 495: Dimension Drawing
DC link components 8.2 Braking Module Booksize 8.2.6 Dimension drawing Figure 8-3 Dimension drawing of Braking Module, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 496: Installation
DC link components 8.2 Braking Module Booksize 8.2.7 Installation ① Delivery condition with spacer - mounting depth for drive line-up in booksize format with internal air cooling ② Spacer removed - mounting depth for drive line-up in booksize format with external air cooling Figure 8-4 Methods of installing Braking Modules with/without spacer elements 8.2.8...
Page 497: Characteristic Curves
DC link components 8.2 Braking Module Booksize 6SL3100-1AE31-0AB. ON threshold Electronics power supply 24 (20.4 … 28.8) Electronics current consumption (at 24 V DC) Current carrying capacity DC link busbars 24 V busbars Braking power Maximum continuous braking power Power loss (see power loss tables (Page 756)) Cooling method Natural convection Weight...
Page 498: Configuration Instructions
DC link components 8.3 Braking Module Booksize Compact 8.2.9 Configuration instructions DC link capacitance To operate Braking Modules, a minimum capacitance of 440 µF is required in the DC link for each Braking Module. The capacitance of the Braking Module of 110 µF is included in the total capacitance value. Note Only the components that are connected to each other via the DC link busbar can be included in the total capacitance.
Page 499: Braking Module Booksize Compact
DC link components 8.3 Braking Module Booksize Compact Braking Module Booksize Compact 8.3.1 Description The Braking Module Booksize Compact is always used together with a braking resistor. It has the following tasks: ● Controlled stop of the drives in the event of a power failure (e.g.
Page 500 DC link components 8.3 Braking Module Booksize Compact Rapid discharge Furthermore, the Braking Module Booksize Compact can be used with a braking resistor to quickly discharge the DC link. The DC link is discharged in a controlled manner via the braking resistor once the infeed unit has been switched off and the line-up has been disconnected from the line supply (e.g.
Page 501: Safety Instructions For Braking Modules Booksize Compact
In this case, the braking energy is divided between the modules. Formulas for calculating the parallel connection are given in Chapter Notes on configuration (Page 516). A parallel connection of the Braking Module Booksize Compact to SINAMICS S120 Basic Line Modules 20 kW and 40 kW is also possible. 8.3.2...
Page 502 Danger to life through the use of non-approved braking resistors Braking resistors can be damaged when using braking resistors other than those specified in this Manual. • Only use braking resistors approved by Siemens. Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 503: Interface Description
DC link components 8.3 Braking Module Booksize Compact 8.3.3 Interface description 8.3.3.1 Overview Figure 8-6 Interface overview, Braking Module Booksize Compact Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 504: X1 Braking Resistor Connection
DC link components 8.3 Braking Module Booksize Compact 8.3.3.2 X1 braking resistor connection Table 8- 7 X1 braking resistor connection Terminal Designation Technical data Braking resistor connection R1 Continuously short-circuit proof Not assigned Braking resistor connection R2 Type: Screw terminal 5 (Page 730) Braking resistors without a thermostatic switch The Braking Module Booksize Compact is only designed for operation with the braking resistors listed below.
Page 505: X21 Digital Inputs/Outputs
DC link components 8.3 Braking Module Booksize Compact 8.3.3.3 X21 digital inputs/outputs Table 8- 10 X21 digital inputs/outputs Terminal Designation Technical data DI low: Enable Braking Module Voltage: -3 … +30 V DI high: inhibit/acknowledge Typical current drain: 10 mA at 24 V DC Edge change, high →...
Page 506: X22 Digital Output/Temperature Switch
DC link components 8.3 Braking Module Booksize Compact Terminal X21.4 - fault In the event of an overtemperature fault, l t monitoring, or braking power monitoring, the fault will be acknowledged automatically after a cooling phase. Manual acknowledgment is not necessary! WARNING Danger to life as a result of a hazardous voltage at terminals X21...
Page 507: Dip Switch
DC link components 8.3 Braking Module Booksize Compact 8.3.3.5 DIP switch The 4-pin DIP switch is located at the top of the Braking Module and sets the braking resistor being used, the cooling method, and the line voltage. Make the required settings before the Braking Module is mounted in the control cabinet; once the module is mounted, the DIP switch can no longer be accessed from the front.
Page 508: Connection Examples
DC link components 8.3 Braking Module Booksize Compact 8.3.4 Connection examples Braking resistor without thermostatic switch connected to a Braking Module Booksize Compact Figure 8-7 Connection example for Braking Module Booksize Compact and braking resistor without a thermostatic switch Note The digital inputs DI are isolated and are referenced to M_DI (X21.5 and X21.6).
Page 509 DC link components 8.3 Braking Module Booksize Compact Braking resistor with thermostatic switch connected to a Braking Module Booksize Compact Figure 8-8 Connection example for Braking Module Booksize Compact and braking resistor with a thermostatic switch Note The digital inputs (DI) are isolated and are referenced to M_DI (X21.5 and X21.6). The reference point of the digital outputs (DO) is the ground GND of the 24 V supply.
Page 510: Meaning Of Leds
DC link components 8.3 Braking Module Booksize Compact 8.3.5 Meaning of LEDs Table 8- 13 Meaning of LEDs on the Braking Module Booksize Compact Color Status Description Remedy READY The electronics power supply is missing or outside the Check the electronics power permissible tolerance range.
Page 511: Dimension Drawing
DC link components 8.3 Braking Module Booksize Compact 8.3.6 Dimension drawing Figure 8-9 Dimension drawing of Braking Module Booksize Compact, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 512: Mounting
DC link components 8.3 Braking Module Booksize Compact 8.3.7 Mounting Mounting a Braking Module Booksize Compact with internal air cooling ① Mounting wall ② M6 x 16 screw Hex combination screw or hex screw with spring washer and plain washer Figure 8-10 Mounting a Braking Module Booksize Compact with internal air cooling Tightening torques:...
Page 513 DC link components 8.3 Braking Module Booksize Compact Mounting a Braking Module Booksize Compact with cold plate ① Threaded bolts M6 ② Cold plate (air or liquid cooling) ③ Heat-conducting foil ④ Washer ⑤ Spring washer ⑥ M6 nut Figure 8-11 Mounting a Braking Module Booksize Compact with cold plate Tightening torques: 1.
Page 514: Technical Specifications
Compact is supplied with heat-conducting foil cut to the right size. Note the mounting position of the heat-conducting foil. Note • Also replace the heat-conducting foil when replacing a component. • Only use heat-conducting foil released or supplied by Siemens. Article No. Heat-conducting foil, 50 mm 6SL3162-6FB01-0AA0 8.3.8...
Page 515: Characteristic Curves
DC link components 8.3 Braking Module Booksize Compact 8.3.8.1 Characteristic curves Duty cycle for braking resistors without a thermostatic switch Figure 8-12 Duty cycle for braking resistors without a thermostatic switch T [s] time period of braking duty cycle A [s] load duration [kW] rated power (continuous power) of the braking resistor [kW] peak power of braking resistor (6 x P Table 8- 15...
Page 516: Configuration Instructions
DC link components 8.3 Braking Module Booksize Compact Table 8- 16 Duty cycles 6SE7018-0ES87-2DC0 6SE7021-6ES87-2DC0 6SE7023-2ES87-2DC0 Duty cycle P Duty cycle 4 x P Duty cycle P Duty cycle 4 x P Duty cycle P Duty cycle 4 x P A [s] T [s] 8.3.9...
Page 517: Braking Units For 100 Kw Basic Line Modules
DC link components 8.4 Braking units for 100 kW Basic Line Modules Braking units for 100 kW Basic Line Modules 8.4.1 Description Since Basic Line Modules 100 kW cannot feed power back into the supply system, an external braking unit together with a braking resistor is required for the following tasks: ●...
Page 518: Interface Description
NOTICE Danger to life through the use of non-approved braking resistors Braking resistors can be damaged when using braking resistors other than those specified in this Manual. • Only use braking resistors approved by Siemens. 8.4.3 Interface description 8.4.3.1 X3 DC link connection...
Page 519: X6 Braking Resistor Connection
DC link components 8.4 Braking units for 100 kW Basic Line Modules Note After the DC link voltage is applied, fault output -X38/5 is "low" for approx. 2 seconds (self- test), i.e. in the "fault" state. The Control Unit must suppress this state when the system is switched on.
Page 520: Switch S1
Switch S1 should be set to "high" (factory setting) in order to operate the braking unit on a SINAMICS S120 drive line-up in booksize format. This means that the switch-on threshold is at 757 V DC.
Page 521: Dimension Drawing
DC link components 8.4 Braking units for 100 kW Basic Line Modules 8.4.5 Dimension drawing Figure 8-15 Dimension drawing of 100 kW and 170 kW MASTERDRIVES braking unit, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 522: Connection To The Basic Line Module 100 Kw
Connecting the braking unit to the DC link The following adapters can be used to connect the MASTERDRIVES braking unit to a SINAMICS S120 line-up in booksize format: ● DC link rectifier adapter, Article number 6SL3162-2BM00-0AA0 ● DC link adapter, Article number 6SL3162-2BM01-0AA0 The connecting cables used to connect the braking unit to the DC link rectifier adapter or DC link adapter must be kept as short as possible.
Page 523 DC link adapter. 3. Connect the protective conductor between the S120 drive line-up and the braking unit. According to diagram "Grounding concept SINAMICS S120 Booksize" (Page 736) the cross-section of the protective conductor connection must be 6 mm...
Page 524: Capacitor Module
DC link components 8.5 Capacitor Module Capacitor Module 8.5.1 Description Capacitor modules are used to increase the DC link capacitance to bridge momentary power losses. Capacitor modules are connected to the DC link voltage via the integrated DC link busbars. Capacitor modules function autonomously.
Page 525: Interface Description
DC link components 8.5 Capacitor Module 8.5.3 Interface description 8.5.3.1 Overview Figure 8-17 Interface overview, Capacitor Module Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 526: Dimension Drawing
DC link components 8.5 Capacitor Module 8.5.4 Dimension drawing Figure 8-18 Dimension drawing of Capacitor Module, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 527: Mounting
DC link components 8.5 Capacitor Module 8.5.5 Mounting ① Delivered with spacer - mounting depth for drive line-up in booksize format with internal air cooling ② Spacer removed - mounting depth for drive line-up in booksize format with external air cooling Figure 8-19 Mounting methods for Capacitor Module with and without spacer elements The Capacitor Module can be attached to the cabinet panel with or without spacer elements.
Page 528: Technical Specifications
DC link components 8.5 Capacitor Module 8.5.6 Technical Specifications Table 8- 21 Technical data 6SL3100-1CE14-0AA0 DC link voltage 510 … 720 Electronics power supply 24 (20.4 … 28.8) Capacitance μF 4000 Current carrying capacity DC link busbar 24 V busbar Power loss (see power loss tables (Page 756)) W Weight Booksize Power Units...
Page 529: Control Supply Module Csm
DC link components 8.6 Control Supply Module CSM Control Supply Module CSM 8.6.1 Description The Control Supply Module provides an output voltage of 24 V - 28.8 V DC. The output voltage can be adjusted using an integrated potentiometer. In normal operation, the Control Supply Module is supplied from the line voltage. When the power fails, the module automatically changes over to supply from the DC link.
Page 530: Safety Instructions For Control Supply Modules
DC link components 8.6 Control Supply Module CSM 8.6.2 Safety instructions for Control Supply Modules WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed If the fundamental safety instructions and remaining risks in Chapter 1 (Page 27) are not observed, accidents involving severe injuries or death may occur.
Page 531 DC link components 8.6 Control Supply Module CSM WARNING Fire hazard due to overheating because of inadequate ventilation clearances Inadequate ventilation clearances can cause overheating with a risk for personnel due to smoke and fire. This can also result in increased failure rates and a shorter service life of the component.
Page 532: Interface Description
DC link components 8.6 Control Supply Module CSM 8.6.3 Interface description 8.6.3.1 Overview Figure 8-20 Interface overview, Control Supply Module Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 533: X1 Line Connection
DC link components 8.6 Control Supply Module CSM 8.6.3.2 X1 line connection Table 8- 22 X1 line connection Terminal Technical data Supply voltage: 3 AC 380 V … 480 V, 50 / 60 Hz Type: Screw terminal 4 (Page 730) PE connection M5 screw / 3 Nm at the housing 8.6.3.3...
Page 534: X24 24 V Terminal Adapter
DC link components 8.6 Control Supply Module CSM Table 8- 24 Installing the signaling contact Signaling contact without terminal connector in Signaling contact, complete with terminal con- the delivery condition nector 8.6.3.4 X24 24 V terminal adapter Table 8- 25 X24 24 V terminal adapter Terminal Designation...
Page 535: S1 Dip Switch
DC link components 8.6 Control Supply Module CSM 8.6.3.5 S1 DIP switch Table 8- 26 DIP switch S1 Terminal Designation Technical data Changeover switch, single Left: Single operation operation / parallel operation Right: Parallel operation Changing over the output characteristic Dummy contact (not used) It is only permissible to changeover when in the no-voltage state.
Page 536: Connection Examples
DC link components 8.6 Control Supply Module CSM 8.6.4 Connection examples The Control Supply Module is connected to the line supply (3-ph. 380 V AC -10 % to 480 V AC +10 %) via interface X1 (screw terminals 0.2 to 4 mm ).
Page 537: Single Operation
DC link components 8.6 Control Supply Module CSM 8.6.4.1 Single operation Within the drive line-up, the Control Supply Module must be connected to the drive line-up via the DC link busbars as well as the 24 V busbars. The 24 V connector from the accessories pack must always be inserted.
Page 538: Parallel Operation
DC link components 8.6 Control Supply Module CSM 8.6.4.2 Parallel operation A maximum of 10 Control Supply Modules can be connected in parallel. The DIP switch of the Control supply Module must be set to "parallel mode". The same output voltage must be set for all modules at the potentiometer. In the parallel mode, each Control Supply Module should supply the 24 V DC voltage via the 24 V terminal adapter.
Page 539 DC link components 8.6 Control Supply Module CSM Figure 8-23 Connection example for parallel connection of 2 to 10 Control Supply Modules via a SITOP PSE202U redundancy module Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 540 DC link components 8.6 Control Supply Module CSM Figure 8-24 Connection example for a redundancy circuit with 2 Control Supply Modules via a SITOP PSE202U redundancy module Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 541 DC link components 8.6 Control Supply Module CSM Figure 8-25 Connection example for parallel connection of Control Supply Modules via a SITOP PSE202U redundancy module and a SITOP select diagnostic module (6EP1961-2BA00) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 542 DC link components 8.6 Control Supply Module CSM Figure 8-26 Connection example for operation of 2 units with Control Supply Modules via a SITOP PSE202U redundancy module Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 543: Meaning Of Leds
DC link components 8.6 Control Supply Module CSM 8.6.5 Meaning of LEDs Table 8- 27 Meaning of the LEDs on the Control Supply Module Color Status Description READY The electronics power supply is outside the permissible tolerance range or the temperature prewarning is active. Green Continuous light Ready...
Page 544: Dimension Drawing
DC link components 8.6 Control Supply Module CSM 8.6.6 Dimension drawing Figure 8-27 Dimension Control Supply Module, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 545: Installation
DC link components 8.6 Control Supply Module CSM 8.6.7 Installation ① Delivered with spacer - mounting depth for drive line-up in booksize format with internal air cooling ② Spacer removed - mounting depth for drive line-up in booksize format with external air cooling Figure 8-28 Methods of installing the Control Supply Module with and without spacer The Control Supply Module can be attached to the control cabinet panel with or without...
Page 546: Technical Data
DC link components 8.6 Control Supply Module CSM 8.6.8 Technical data Table 8- 28 Technical data 6SL3100-1DE22-0AA1 Unit Value Input data, AC input Line voltage 3 AC 380 … 480 ± 15 % Line frequency 45 … 66 Rated input current Rated value (at V ≤...
Page 547: Characteristics
DC link components 8.6 Control Supply Module CSM 6SL3100-1DE22-0AA1 Unit Value Cooling method Internal air cooling Weight Above 40° C, a linear derating of the output current above a 26 V output voltage and higher must be observed When using circuit breakers for protection, UL approval is only possible in TN/TT line systems with grounded neutral point.
Page 548 DC link components 8.6 Control Supply Module CSM Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 549: Braking Resistors
Braking resistors Description A braking resistor is used to dissipate the excess DC link energy in generator operation. The braking resistors can be connected to a Braking Module or directly to a 20 kW or 40 kW Basic Line Module. Resistors with and without a thermostatic switch are available with various rated powers.
Page 550 Braking resistors 9.1 Description Installation The braking resistors can be installed standing on the floor of the control cabinet or suspended. You must ensure that the braking resistors do not obstruct the flow of cooling air to the drive line-up. Positioning the braking resistor outside the control cabinet or switchgear room enables the resulting thermal losses to be routed away.
Page 551: Safety Instructions For Braking Resistors
Braking resistors 9.2 Safety instructions for braking resistors Safety instructions for braking resistors WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed If the fundamental safety instructions and remaining risks in Chapter 1 (Page 27) are not observed, accidents involving severe injuries or death may occur.
Page 552: Dimension Drawings
Braking resistors 9.3 Dimension drawings Dimension drawings Braking resistors without a thermostatic switch Figure 9-1 Dimension drawing of braking resistor 6SN1113-1AA00-0DA0 where = 0.3 kW/25 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 553 Braking resistors 9.3 Dimension drawings Figure 9-2 Dimension drawing of braking resistor 6SL3100-1BE31-0AA0 where P = 1.5 kW/100 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 554 Braking resistors 9.3 Dimension drawings Braking resistors with a thermostatic switch Figure 9-3 Dimension and installation drawing (roof and wall mounting) of braking resistor 6SE7018-0ES87-2DC0 where = 1.25 kW/7.5 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 555 Braking resistors 9.3 Dimension drawings Figure 9-4 Dimension and installation drawing (roof and wall mounting) of braking resistor 6SE7021-6ES87-2DC0 where = 2.5 kW/15 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 556 Braking resistors 9.3 Dimension drawings ① Connection for thermostatic switch T1/T2 with conductor cross-section 2.5 mm ② Connection for power cable, 2 x M6 bolts Figure 9-5 Dimension and installation drawing (floor and wall mounting) of braking resistor 6SE7023-2ES87-2DC0 where = 5 kW/30 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 557 Braking resistors 9.3 Dimension drawings ① Connection for thermostatic switch T1/T2 with conductor cross-section 2.5 mm ② Connection for power cable, 2 x M6 bolts Figure 9-6 Dimension and installation drawing (floor mounting) of braking resistor 6SE7028-0ES87-2DC0 where = 12.5 kW/75 kW, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 558: Technical Data
Braking resistors 9.4 Technical data Figure 9-7 Installation drawing (wall mounting) of braking resistor 6SE7028-0ES87-2DC0 where = 12.5 kW/75 kW, all dimensions in mm and (inches) Technical data Table 9- 2 Technical data for braking resistors without a thermostatic switch Unit 6SN1113–1AA00–0DA0 6SL3100–1BE31–0AA.
Page 559: Characteristic Curves
Braking resistors 9.4 Technical data Unit 6SE7018-0ES87- 6SE7021-6ES87- 6SE7023-2ES87- 6SE7028-0ES87- 2DC0 2DC0 2DC0 2DC0 Max. energy consumption 22.5 at P 1000 at 4xP Thermostatic switch connec- Screw terminal Screw terminal Screw terminal Screw terminal tion 4 mm 4 mm 2.5 mm 1.5 mm Power cable connection Screw terminal...
Page 560 Braking resistors 9.4 Technical data Table 9- 4 Duty cycles for Braking Module Booksize 6SN1113–1AA00–0DA0 6SL3100–1BE31–0AA. Short duty cycle Long duty cycle Short duty cycle Long duty cycle A [s] T [s] 11.5 Table 9- 5 Duty cycles for Braking Module Booksize Compact 6SN1113–1AA00–0DA0 6SL3100–1BE31–0AA.
Page 561 Braking resistors 9.4 Technical data Table 9- 6 Duty cycles 6SE7018-0ES87-2DC0 6SE7021-6ES87-2DC0 6SE7023-2ES87-2DC0 6SE7028-0ES87-2DC0 Duty cycle Duty cycle 4 Duty cycle Duty cycle 4 Duty cycle Duty cycle 4 Duty cycle Duty cycle 4 A [s] T [s] The following applies when connecting Braking Modules in parallel: = 0.9 x total P of single devices N total...
Page 562 Braking resistors 9.4 Technical data Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 563: Motor-Side Power Components
Motor-side power components 10.1 Motor reactors 10.1.1 Description Motor reactors reduce discharge currents which means that longer motor cables may be used. At the same time, the stress on the motor windings caused by rates of voltage rise (dv/dt) is also diminished.
Page 564: Safety Instructions For Motor Reactors
NOTICE Damage caused by using incorrect motor reactors When using motor reactors that have not been approved by Siemens for SINAMICS, the motor reactors can be damaged. • Only use motor reactors that SIEMENS has approved for operation with SINAMICS.
Page 565: Dimension Drawings
Motor-side power components 10.1 Motor reactors Note Maximum cable length of the connection cables The connection cables to the Motor Module must be kept as short as possible (max. 5 m). 10.1.3 Dimension drawings Figure 10-1 Dimension drawings of motor reactors Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 566 Motor-side power components 10.1 Motor reactors Figure 10-2 Mounting hole Table 10- 1 Dimensions of motor reactors, all dimensions in mm and (inches) 6SE7021-0ES87-1FE0 6SE7022-6ES87-1FE0 6SE7024-7ES87-1FE0 6SE7027-2ES87-1FE0 Fig. III Fig. III Fig. II Fig. I 178 (7.00) 219 (8.62) 197 (7.75) 267 (10.51) 153 (6.02) 180 (7.08)
Page 567 Motor-side power components 10.1 Motor reactors Figure 10-3 Dimension drawing and mounting hole of motor reactor 9 A (6SL3000-2BE21-0AA0) Table 10- 3 Dimensions of motor reactor 9 A, all dimensions in mm and (inches) 6SL3000-2BE21-0AA0 150 (5.90) 178 (7.00) 88 (3.46) 111 (4.37) 67 (2.63) 159 (6.25)
Page 568 Motor-side power components 10.1 Motor reactors 6SL3000-2BE21-0AA0 113 (4.44) 68 (2.67) 166 (6.53) 5.8 (0.22) 11 (0.43) Lengths n and n correspond to the distances between holes Figure 10-4 Dimension drawing and mounting hole of motor reactor 60 A (6SL3000-2BE26-0AA0) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 569 Motor-side power components 10.1 Motor reactors Table 10- 4 Dimensions of motor reactor 60 A, all dimensions in mm and (inches) 6SL3000-2BE26-0AA0 Max. 228 (8.97) 267 (10.51) 107 (4.21) 125.5 (4.94) 72 (2.83) 220 (8.66) 56 (2.20) 100 (3.93) 70 (2.75) 176 (6.92) 77 (3.03) 249 (9.80)
Page 570: Technical Data
Motor-side power components 10.1 Motor reactors 10.1.4 Technical data Table 10- 5 Technical data, motor reactors, part 1 Article No. 6SE7021- 6SL3000- 6SE7022- 6SE7024- 6SE7027- 0ES87-1FE0 2BE21-0AA0 6ES87-1FE0 7ES87-1FE0 2ES87-1FE0 Matching the 6SL312x- 6SL312x- 6SL312x- 6SL312x- 6SL312x- Motor Module 1TE13-0AA. 1TE21-0AA.
Page 571 Motor-side power components 10.1 Motor reactors Table 10- 7 Cable lengths, Part 1 Article No. 6SE7021- 6SL3000-2BE21- 6SE7022- 6SE7024- 6SE7027- 0ES87-1FE0 0AA0 6ES87-1FE0 7ES87-1FE0 2ES87-1FE0 Rated current [A] Shielded cables Maximum motor cable length, 1 reactor Maximum motor cable length, 2 reactors Maximum motor cable length, 3 reactors Unshielded cables...
Page 572: Voltage Protection Module Vpm
Motor-side power components 10.2 Voltage Protection Module VPM 10.2 Voltage Protection Module VPM 10.2.1 Description The Voltage Protection Module (VPM) is a component for limiting voltage. It is used for both 1FE1 and 2SP1 motors and those with an electromagnetic force (EMF) of between 800 V and 2000 V to limit DC-link voltage if a fault occurs.
Page 573: Safety Instructions For Voltage Protection Modules
Motor-side power components 10.2 Voltage Protection Module VPM 10.2.2 Safety instructions for Voltage Protection Modules WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed If the fundamental safety instructions and remaining risks in Chapter 1 (Page 27) are not observed, accidents involving severe injuries or death may occur.
Page 574 • Please observe the following when using third-party motors: – Carry out a risk analysis. – Ensure that the third-party motors correspond to the electrical properties of the specified Siemens components. – Check the correct functioning of the VPM. WARNING Danger to life through automatic start of the drive An uncontrolled automatic start of the drive can result in fatal accidents.
Page 575: Interface Description
Motor-side power components 10.2 Voltage Protection Module VPM 10.2.3 Interface description 10.2.3.1 Overview The drawings below show the basic positions of interfaces and the housing openings of the Voltage Protection Modules VPM120, VPM200 and VPM200 Dynamic. Figure 10-5 Interface overview, Voltage Protection Modules VPM120 (without cover) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 576 Motor-side power components 10.2 Voltage Protection Module VPM Figure 10-6 Interface overview, Voltage Protection Modules VPM200 (without cover) Figure 10-7 Interface overview, Voltage Protection Modules VPM200 Dynamic (without cover) The housing is closed during operation to ensure the electrical terminals are covered. Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 577: Signaling Interface X3
Motor-side power components 10.2 Voltage Protection Module VPM 10.2.3.2 Signaling interface X3 The signaling interface has the following assignments: Table 10- 11 Signaling interface X3 Terminal Designation Technical data Operating message for Control Unit The cable shield is connected to the •...
Page 578: Connection Bars U, V, W, Pe
Motor-side power components 10.2 Voltage Protection Module VPM 10.2.3.3 Connection bars U, V, W, PE The cables to the Motor Module and motor are routed through the cable entry of the Voltage Protection Module and attached to the connection bars inside the unit. Table 10- 12 Connections U, V, W, and PE VPM120 VPM200...
Page 579: Connection Examples
Motor-side power components 10.2 Voltage Protection Module VPM 10.2.4 Connection examples Figure 10-9 Connection example for Voltage Protection Module VPM120 Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 580 X3 terminal is wired to the respective Control Unit. If an armature short-circuit occurs, the pulses of the axis involved must remain inhibited. To do this, the connected digital input is interconnected to control bit OFF2 (pulse inhibit) (see SINAMICS S120/S150 List Manual). The signaling interface is operated with +24 V.
Page 581: Dimension Drawings
Motor-side power components 10.2 Voltage Protection Module VPM 10.2.5 Dimension drawings Figure 10-11 Dimension drawing of the Voltage Protection Module VPM120, all data in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 582 Motor-side power components 10.2 Voltage Protection Module VPM Figure 10-12 Dimension drawing of the Voltage Protection Module VPM200 and VPM200 Dynamic, all data in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 583: Installation
Motor-side power components 10.2 Voltage Protection Module VPM 10.2.6 Installation The Voltage Protection Module is installed in the control cabinet close to the drive. Note Connecting motor reactors Motor reactors may only be connected between the Voltage Protection Module and motor. Figure 10-13 Mounting dimension for a Voltage Protection Module VPM120 Booksize Power Units...
Page 584 Motor-side power components 10.2 Voltage Protection Module VPM Figure 10-14 Mounting dimensions for a Voltage Protection Module VPM200 Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 585: Electrical Connection
Motor-side power components 10.2 Voltage Protection Module VPM 10.2.7 Electrical connection Note Only the enclosure cover may be opened when electrically connecting the Voltage Protection Module. Introduction Various types of cabling work must be carried out in order to integrate a Voltage Protection Module into a motor feeder circuit.
Page 586: Connecting Signaling Contact X3
Motor-side power components 10.2 Voltage Protection Module VPM 10.2.7.1 Connecting signaling contact X3 The signaling contact X3 must be wired before connecting the power cables. ① Cable tie ② Signaling contact X3 Figure 10-15 Connection of the signaling contact using the VPM200 as an example The X3 signaling contact is routed via a bistable relay.
Page 587: Connecting Power Cables (Using The Vpm 200 Dynamik As An Example)
Motor-side power components 10.2 Voltage Protection Module VPM 10.2.7.2 Connecting power cables (using the VPM 200 Dynamik as an example) Figure 10-16 Connection points of the Voltage Protection Module VPM200 Dynamic Table 10- 13 Short designations Short designation Explanation VS1, VS2 Cable screwed joint 1 or 2 in the housing entry of the VPM, towards Motor Module VS3, VS4...
Page 588 Motor-side power components 10.2 Voltage Protection Module VPM Figure 10-17 Wired Voltage Protection Module VPM200 Dynamic with short designations Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 589 Motor-side power components 10.2 Voltage Protection Module VPM Table 10- 14 Installation steps Cable glands Cable Conduc- Installation step tor/Phase , PE Introduce the cable with all the conductors and shield, tighten the gland and lay conductors L (black) and PE (green/yellow) on top of the other conductors. , PE Introduce the cable with all the conductors and shield, tighten the gland and lay conductors L...
Page 590: Technical Data
Motor-side power components 10.2 Voltage Protection Module VPM 10.2.8 Technical data Table 10- 15 Technical data VPM 120 VPM 200 VPM 200 Dynamic Article No. 6SN1113-1AA00-1JA. 6SN1113-1AA00-1KA. 6SN1113-1AA00-1KC. Type of voltage 3-phase pulsed AC voltage, motor EMF Ramp-up time for VPM 1 s (from pulse enable) Normal range of the DC link voltage:...
Page 591: Accessories
Accessories 11.1 Shield connecting plates for power supply and motor cables 11.1.1 Description Shield connection plates are available to connect the shields of line and motor power cables as well as brake cables for all Line Modules, Motor Modules, and Active Interface Modules. A shield connection terminal and/or clamp is used to connect the cable shield to the shield connection plate.
Page 592 Accessories 11.1 Shield connecting plates for power supply and motor cables Component Power Total width of Shield connection plate Recommended shield connec- component tion Active Interface 16 kW 100 mm Integrated in the motor con- Module nector 36 kW 150 mm 6SL3163-1AF00-0AA0 KLBÜ...
Page 593 Accessories 11.1 Shield connecting plates for power supply and motor cables Component Power Total width of Shield connection plate Recommended shield connec- component tion 30 A and 2 x 18 A 100 mm Included in the scope of deliv- KLBÜ CO4 45 A and 60 A 150 mm 6SL3162-1AF00-0BA1...
Page 594: Overview Examples
Accessories 11.1 Shield connecting plates for power supply and motor cables 11.1.3 Overview examples Figure 11-1 Shield connecting plate for a 200 mm module with internal air cooling Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 595 Accessories 11.1 Shield connecting plates for power supply and motor cables Figure 11-2 Shield connecting plate for a 200 mm module with external air cooling Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 596 Accessories 11.1 Shield connecting plates for power supply and motor cables Figure 11-3 Shield connecting plate for a 200 mm module with a cold plate Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 597 Accessories 11.1 Shield connecting plates for power supply and motor cables Figure 11-4 Shield connecting plate on a 300 mm module Liquid Cooled Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 598: Dimension Drawings
Accessories 11.1 Shield connecting plates for power supply and motor cables 11.1.4 Dimension drawings 11.1.4.1 Line Modules and Motor Modules with internal air cooling Figure 11-5 Dimension drawing of shield connecting plate on a 100 mm component with internal air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 599 Accessories 11.1 Shield connecting plates for power supply and motor cables Figure 11-6 Dimension drawing of shield connecting plate on a 150 mm component with internal air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 600 Accessories 11.1 Shield connecting plates for power supply and motor cables Figure 11-7 Dimension drawing of shield connecting plate on a 200 mm component with internal air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 601 Accessories 11.1 Shield connecting plates for power supply and motor cables Figure 11-8 Dimension drawing of shield connecting plate on a 300 mm component with internal air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 602: Line Modules And Motor Modules With External Air Cooling
Accessories 11.1 Shield connecting plates for power supply and motor cables 11.1.4.2 Line Modules and Motor Modules with external air cooling Figure 11-9 Dimension drawing of shield connecting plate on a 100 mm component with external air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 603 Accessories 11.1 Shield connecting plates for power supply and motor cables Figure 11-10 Dimension drawing of shield connecting plate on a 150 mm component with external air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 604 Accessories 11.1 Shield connecting plates for power supply and motor cables Figure 11-11 Dimension drawing of shield connecting plate on a 200 mm component with external air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 605 Accessories 11.1 Shield connecting plates for power supply and motor cables Figure 11-12 Dimension drawing of shield connecting plate on a 300 mm component with external air cooling, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 606: Line Modules And Motor Modules With Cold Plate
Accessories 11.1 Shield connecting plates for power supply and motor cables 11.1.4.3 Line Modules and Motor Modules with cold plate Figure 11-13 Dimension drawing of shield connecting plate on a 100 mm component with cold plate, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 607 Accessories 11.1 Shield connecting plates for power supply and motor cables Figure 11-14 Dimension drawing of shield connecting plate on a 150 mm component with cold plate, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 608 Accessories 11.1 Shield connecting plates for power supply and motor cables Figure 11-15 Dimension drawing of shield connecting plate on a 200 mm component with cold plate, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 609 Accessories 11.1 Shield connecting plates for power supply and motor cables Figure 11-16 Dimension drawing of shield connecting plate on a 300 mm component with cold plate, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 610: Line Modules And Motor Modules, Liquid Cooled
Accessories 11.1 Shield connecting plates for power supply and motor cables 11.1.4.4 Line Modules and Motor Modules, Liquid Cooled Figure 11-17 Dimension drawing of shield connecting plate on a 300 mm Liquid Cooled component, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 611: Active Interface Modules
Accessories 11.1 Shield connecting plates for power supply and motor cables 11.1.4.5 Active Interface Modules Figure 11-18 Dimension drawing of shield connecting plate on the 36 kW Active Interface Module, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 612 Accessories 11.1 Shield connecting plates for power supply and motor cables Figure 11-19 Dimension drawing of shield connecting plate on the 55 kW Active Interface Module, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 613 Accessories 11.1 Shield connecting plates for power supply and motor cables Figure 11-20 Dimension drawing of shield connecting plate on the 80 and 120 kW Active Interface Module, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 614: Installation
Accessories 11.1 Shield connecting plates for power supply and motor cables 11.1.5 Installation Example 1: 100 mm wide components with internal air cooling Tools required: ● Torx screwdriver T25 for shield connecting plate Table 11- 5 Installing the shield connecting plate to a 100 mm wide component using as an example, internal air cooling 1.
Page 615 Accessories 11.1 Shield connecting plates for power supply and motor cables Example 2: 200 mm wide component with internal air cooling Tools required: ● Screwdriver for fixing screws used Table 11- 6 Installing the shield connecting plate to a 200 mm wide component using as an example internal air cooling 1.
Page 616 Accessories 11.1 Shield connecting plates for power supply and motor cables Example 3: 300 mm wide component with internal air cooling Tools required: ● Torx screwdriver T25 for shield connecting plate Table 11- 7 Installing the shield connecting plate to a 300 mm wide component using as an example internal air cooling 1.
Page 617: Connecting The Power Cables
Accessories 11.1 Shield connecting plates for power supply and motor cables 11.1.6 Connecting the power cables Example 1: 100 mm wide components with internal air cooling Required tools: ● Torx screwdriver T25 for protective conductor connection (Torx slot) ● Flat-bladed screwdriver size 4 for power cables ●...
Page 618 Accessories 11.1 Shield connecting plates for power supply and motor cables Example 2: 200 mm wide component with internal air cooling Required tools: ● Torx screwdriver T25 for protective conductor connection (Torx slot) ● (Torque) wrench M8 for power cables ●...
Page 619: Releasing The Dc Link Protective Cover
7. Close the cover of the terminal strip. 11.2 Releasing the DC link protective cover The protective covers for the DC link on the SINAMICS S120 components have an interlocking mechanism, which must be opened using a flat bladed screwdriver (1 x 5.5). Table 11- 10 Opening the protective cover for the DC link using a screwdriver 1.
Page 620: Reinforced Dc Link Busbars
Accessories 11.3 Reinforced DC link busbars 11.3 Reinforced DC link busbars 11.3.1 Description Reinforced DC-link busbars are available for 50 mm and 100 mm wide components of the Booksize and Booksize Compact series. They are used to increase the current carrying capacity of the components used to conduct the DC-link current from 100 A to 150 A.
Page 621: Safety Instructions For Reinforced Dc Link Busbars
Accessories 11.3 Reinforced DC link busbars 11.3.2 Safety instructions for reinforced DC link busbars WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed If the fundamental safety instructions and remaining risks in Chapter 1 (Page 27) are not observed, accidents involving severe injuries or death may occur.
Page 622: Dimension Drawings
Accessories 11.3 Reinforced DC link busbars 11.3.3 Dimension drawings Figure 11-21 Dimension drawing of reinforced DC link busbar 50 mm, all dimensions in mm and (inches) Figure 11-22 Dimension drawing of reinforced DC link busbar 100 mm, all dimensions in mm and (inches) 11.3.4 Removing the DC link busbars Required tools:...
Page 623 Accessories 11.3 Reinforced DC link busbars Table 11- 12 Removing the DC link busbars 1. Remove the installed DC link bridges and busbars, start- 2. Loosen the screws and remove the installed DC link ing at the second component. bridge of the component. Do not remove the DC link bridge and the busbars of the first component.
Page 624: Installing The Reinforced Dc Link Busbars
Accessories 11.3 Reinforced DC link busbars 11.3.5 Installing the reinforced DC link busbars Required tools: ● Torx screwdriver T20 for DC link screws (Torx slot) Table 11- 13 Installing the reinforced DC link busbars 1. Install the reinforced DC link busbars, starting at the left. 2.
Page 625 Accessories 11.3 Reinforced DC link busbars 4. For 100 mm wide components, additionally attach the DC Result: View of the mounted reinforced DC link busbars with link busbars using the original M4x16 screws at the left-hand 24 V connectors and 24 V terminal adapter side of the component.
Page 626: Dc Link Rectifier Adapter For Booksize Format
Accessories 11.4 DC link rectifier adapter for Booksize format 11.4 DC link rectifier adapter for Booksize format 11.4.1 Description The DC link rectifier adapter supplies the DC link voltage directly. It is best used for supplying an individual component. With a direct supply, each component is connected to the DC link separately.
Page 627: Safety Instructions For Dc Link Rectifier Adapters
Accessories 11.4 DC link rectifier adapter for Booksize format 11.4.2 Safety instructions for DC link rectifier adapters WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed If the fundamental safety instructions and remaining risks in Chapter 1 (Page 27) are not observed, accidents involving severe injuries or death may occur.
Page 628 Accessories 11.4 DC link rectifier adapter for Booksize format WARNING Fire hazard and device damage through ground fault / short-circuit The DC link connection cables must be laid so that a ground fault or short-circuit is impossible. A ground fault can cause a fire with smoke development. •...
Page 629: Interface Description
Accessories 11.4 DC link rectifier adapter for Booksize format 11.4.3 Interface description 11.4.3.1 Overview ① DC link rectifier adapter (35 to 95 mm ) on a 150 mm component ② DC link rectifier adapter (0.5 to 10 mm ) on a 100 mm component Figure 11-23 Installed DC link rectifier adapter, using the example of components with a width of 100 mm and 150 mm Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 630: Dc Link Connection
Accessories 11.4 DC link rectifier adapter for Booksize format 11.4.3.2 DC link connection Table 11- 15 DC link rectifier adapter – description of the terminals Terminal Function Technical data DC link positive Supply voltage: 720 V-VDE/600 V-UL DC link negative 11.4.4 Dimension drawings Figure 11-24 Dimension drawing of 100 mm wide component with DC link rectifier adapter for 0.5 to...
Page 631 Accessories 11.4 DC link rectifier adapter for Booksize format Figure 11-25 Dimension drawing of 150 mm wide component with DC link rectifier adapter for 35 to 95 mm², all dimensions in mm and (inch) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 632: Mounting
Accessories 11.4 DC link rectifier adapter for Booksize format 11.4.5 Mounting WARNING Danger to life through electric shock if the cutout in the protective cover has been broken Live components are open and accessible if the 24 V terminal adapter or the DC link infeed adapter are removed.
Page 633 Accessories 11.4 DC link rectifier adapter for Booksize format To install the DC link rectifier adapter, it is essential to leave the DC link bus- ① ② bars in the components (hold firmly to prevent them falling out). 4. Remove the upper and lower right- hand DC link screw.
Page 634: Installation On Components That Are 150 Mm, 200 Mm And 300 Mm Wide
Accessories 11.4 DC link rectifier adapter for Booksize format 4. Breakout the cutouts in the protec- 5. Close the protective cover until you 6. Component with installed DC link tive cover. hear it snap into place. rectifier adapter and 24 V terminal adapter 11.4.5.2 Installation on components that are 150 mm, 200 mm and 300 mm wide...
Page 635 Accessories 11.4 DC link rectifier adapter for Booksize format 4. Fix the adapter bars with the DC link 5. Fix the adapter with the associated 6. Insert and screw on the 24 V termi- screws previously removed. screw (accessories pack). nal adapter using the associated screw (provided in the accessories pack).
Page 636: Electrical Connection
Accessories 11.4 DC link rectifier adapter for Booksize format 11.4.6 Electrical connection Required tools: ● Flat-bladed screwdriver (0.8 x 4.0) for 50 mm and 100 mm components ● Size 6 Allen key for 150 mm, 200 mm and 300 mm components Table 11- 19 Electrically connecting the DC link rectifier adapter for 50 mm and 100 mm components Install the cables at the DC link rectifier adapter Connected DC link rectifier adapter...
Page 637: Technical Specifications
Accessories 11.4 DC link rectifier adapter for Booksize format Table 11- 20 Electrically connecting the DC link rectifier adapter for 150 mm, 200 mm and 300 mm components Install the cables at the DC link rectifier adapter Connected DC link rectifier adapter (hexagon socket-head screw) 11.4.7 Technical specifications...
Page 638: Dc Link Adapter
Accessories 11.5 DC link adapter 11.5 DC link adapter 11.5.1 Description DC-link adapters are required if the drive line-up is to be subdivided between two or more rows. The 6SL3162-2BM01-0AA0 DC-link adapter can be mounted on all Line Modules and Motor Modules in the Booksize format without reinforced DC-link busbars.
Page 639: Safety Instructions For Dc Link Adapters
Accessories 11.5 DC link adapter 11.5.2 Safety instructions for DC link adapters WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed If the fundamental safety instructions and remaining risks in Chapter 1 (Page 27) are not observed, accidents involving severe injuries or death may occur.
Page 640 This can result in serious injury or death. • When connecting to the DC link, only use the adapter that has been approved by Siemens (DC link adapter). WARNING Risk of fire and damage to equipment due to short-circuit /ground fault The DC link connection cables must be laid so that a ground fault or short-circuit is impossible.
Page 641: Interface Description
Accessories 11.5 DC link adapter 11.5.3 Interface description 11.5.3.1 Overview Figure 11-26 150 mm wide components with DC link adapter for multi-tier configurations Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 642: Dc Link Connection
Accessories 11.5 DC link adapter 11.5.3.2 DC link connection Table 11- 22 DC link connection Terminal Function DC link positive DC link negative WARNING Danger to life due to electric shock and risk of fire when the necessary clearances and creepage distances are not complied with When using non-insulated end sleeves, the required clearances and creepage distances are not complied with! This can result in flashover between the cables and the undesirable...
Page 643: Dimension Drawing
Accessories 11.5 DC link adapter 11.5.4 Dimension drawing Figure 11-27 Dimension drawing of a 150 mm wide component with DC link adapter, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 644: Installation
Accessories 11.5 DC link adapter 11.5.5 Installation Note By moving the adapter housing, the DC link adapter can be fitted on either the left-hand or right-hand side of the component. This configuration is possible for all Active Line Modules. Required tools: ●...
Page 645 Accessories 11.5 DC link adapter 3. Fix the DC link adapter (1.8 Nm) with the pre- 4. Remove the DC link side cover, install the 24 V viously removed DC link screws terminal adapter (if required) and close the pro- tective cover until it audibly clicks into place.
Page 646 Accessories 11.5 DC link adapter WARNING Danger to life through electric shock due to incorrectly installed DC link bridges Incorrectly installed DC link bridges at the left-hand end of the drive line-up can cause an electric shock. • For all 50 mm wide modules (exception: Smart Line Modules), remove the DC link bridge, including the screws.
Page 647 Accessories 11.5 DC link adapter Using washers when mounting the DC link adapter WARNING Danger to life as a result of overheating and risk of fire when mounting the DC link adapter without washers When mounting the DC link adapter with combination screws M4x20 without using the washers provided, can result in the DC link busbar overheating and causing a fire.
Page 648: Electrical Connection
Accessories 11.5 DC link adapter 11.5.6 Electrical connection 11.5.6.1 Preparing the cables 1. Prepare the DC link connecting cables as shown below. 2. Only use shielded cables with insulated end sleeves. ① Protective braided shield folded back and fixed using shrink-on sleeve ②...
Page 649: Fixing The Cables To The Rear Cabinet Panel
Accessories 11.5 DC link adapter 11.5.6.2 Fixing the cables to the rear cabinet panel 1. Fix the DC link connecting cables directly next to the last component at the rear control cabinet panel. Use the C-profile rails and the appropriate cable clamps from the Rittal company.
Page 650: Cable Connection And Shield Support
Accessories 11.5 DC link adapter 11.5.6.3 Cable connection and shield support In order to simplify installing the DC link connecting cables at the DC link adapter, first fix the cables to the control cabinet panel (see above). Required tools: ● Size 6 Allen key to attach the cables ●...
Page 651 Accessories 11.5 DC link adapter 5. Tighten the screw of the hose clamp using a 6. Fix the second conductor of the DC link con- suitable screwdriver. necting cable to the profile rail using a cable clamp. Connect the cable for the DCP connection as described under Points 2 to 5.
Page 652: Technical Specifications
Accessories 11.6 DRIVE-CLiQ cabinet bushings 11.5.7 Technical specifications Table 11- 25 Technical data DC link adapter 6SL3162- Unit 2BM01-0AA0 2BM10-0AA0 Current-carrying capacity – attached using 2 screws – attached using 4 screws Connection cross-section mm² 35 … 95 35 … 95 Stripped length Tightening torque –...
Page 653: Interface Description
Accessories 11.6 DRIVE-CLiQ cabinet bushings 11.6.2 Interface description 11.6.2.1 Overview DRIVE-CLiQ cabinet bushing for DRIVE-CLiQ cables with DRIVE-CLiQ connectors ① Protective cap, Yamaichi, Article No.: Y-ConAS-24-S ② DRIVE-CLiQ interface on the outside (to connect DRIVE-CLiQ signal cables MOTION- CONNECT with IP67 degree of protection) ③...
Page 654: Dimension Drawings
Accessories 11.6 DRIVE-CLiQ cabinet bushings 11.6.3 Dimension drawings Figure 11-33 Dimension drawing of the DRIVE-CLiQ cabinet gland, all dimensions in mm and (inches) ① Cabinet panel ② Flange, SW18 Figure 11-34 Dimension drawing of the DRIVE-CLiQ cabinet bushing M12, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 655: Mounting
Accessories 11.6 DRIVE-CLiQ cabinet bushings 11.6.4 Mounting 11.6.4.1 DRIVE-CLiQ cabinet bushing for cables with RJ45 connectors In order to install the DRIVE-CLiQ cabinet gland, you must make a cutout in the control cabinet panel as shown in the diagram below. Figure 11-35 Cutout in the control cabinet, all dimensions in mm and (inches) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 656 Accessories 11.6 DRIVE-CLiQ cabinet bushings Installation 1. Insert the DRIVE CLiQ cabinet bushing from the outside of the control cabinet through the cutout in the control cabinet. 2. Attach the DRIVE-CLiQ cabinet bushing to the outer control cabinet panel using 2 M3 screws and 2 nuts.
Page 657: Drive-Cliq Cabinet Bushing For Cables With M12 Plug/Socket
Accessories 11.6 DRIVE-CLiQ cabinet bushings 11.6.4.2 DRIVE-CLiQ cabinet bushing for cables with M12 plug/socket Prepare the cabinet panel for mounting the DRIVE-CLiQ cabinet bushing M12 as shown below. The removable O ring can be screwed from the inside or the outside. Mounting from the inside using an O ring that can be screwed ①...
Page 658: Technical Data
Accessories 11.6 DRIVE-CLiQ cabinet bushings Mounting 1. Insert the DRIVE-CLiQ cabinet bushing through the opening in the cabinet. 2. Fasten the DRIVE-CLiQ cabinet bushing using the associated O ring with a tightening torque of 3-4 Nm ① Flange, SW18 ② Seal ③...
Page 659: Drive-Cliq Coupling
Accessories 11.7 DRIVE-CLiQ coupling 11.7 DRIVE-CLiQ coupling 11.7.1 Description The DRIVE-CLiQ coupling is used to connect 2 DRIVE-CLiQ cables in accordance with degree of protection IP67 acc. to IEC 60529. In addition to the data lines, the power supply contacts of DRIVE-CLiQ are also routed via the coupling.
Page 660: Dimension Drawing
Accessories 11.7 DRIVE-CLiQ coupling 11.7.3 Dimension drawing Figure 11-41 Dimension drawing of the DRIVE-CLiQ coupling, all dimensions in mm and (inches) 11.7.4 Mounting ① Contact surface Figure 11-42 Hole drilling pattern for installation Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 661: Technical Data
Accessories 11.7 DRIVE-CLiQ coupling Installation 1. Attach the DRIVE-CLiQ coupling to the mounting surface as shown in the drilling pattern. 2. Remove the protective caps of the DRIVE-CLiQ coupling. 3. Latch the DRIVE-CLiQ connectors at both sides of the DRIVE-CLiQ coupling. 11.7.5 Technical data Table 11- 27 Technical data...
Page 662: Spacing Bolt For Booksize Compact Components
Accessories 11.8 Spacing bolt for Booksize Compact components 11.8 Spacing bolt for Booksize Compact components To increase the mounting depth of modules in Booksize Compact format, use spacer bolts (article number: 6SL3462-1CC00-0AA0). In this way, it is possible to combine modules in Booksize Compact format directly with booksize modules with internal air cooling.
Page 663 Accessories 11.8 Spacing bolt for Booksize Compact components Mounting spacing bolts with nuts ● Drill Ø 6.5 mm holes for spacing bolts ● Distance 25 mm ± 0.15 mm for module width 75 mm ● Distance 50 mm ± 0.15 mm for module width 100 mm ①...
Page 664 Accessories 11.8 Spacing bolt for Booksize Compact components Mounting a component in booksize compact format with spacing bolts ① M6 x 20 screw, Torx T27 ② Spacing bolts, SW 17 (6SL3462-1CC00-0AA0) ③ Mounting wall Figure 11-45 Mounting a component in booksize compact format with spacing bolts (example: Motor Module Booksize Compact, 18 A) Tightening torque: 6 Nm Booksize Power Units...
Page 665: Cabinet Design And Emc Booksize
Cabinet design and EMC Booksize 12.1 General information SINAMICS S components are available as chassis units with degree of protection IP20 or IPXXB according to IEC 60529 and as open-type devices to UL 50. This ensures protection against electric shocks. To ensure also protection against mechanical stress and climatic conditions, the components must always be operated in housings, cabinets or enclosed electrical operating areas/rooms that fulfill at least degree of protection IP54 according to European enclosure specifications,...
Page 666: Safety Instructions When Mounting And Installing The Control Cabinet
Cabinet design and EMC Booksize 12.2 Safety instructions when mounting and installing the control cabinet 12.2 Safety instructions when mounting and installing the control cabinet WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed If the fundamental safety instructions and remaining risks in Chapter 1 (Page 27) are not observed, accidents involving severe injuries or death may occur.
Page 667: Classification Of Emc Behavior
● Observance of information about cable shielding and equipotential bonding ● Use of the recommended power and signal cables from Siemens. ● Only use cables from Siemens for the DRIVE-CLiQ connections (see Chapter DRIVE- CLiQ signal cables (Page 704)) 12.3.2...
Page 668: Drive System Applications
12.3.3 Drive system applications SINAMICS S120 units are designed for use in the second environment. The drive system must be installed by appropriately qualified personnel (professional person) in compliance with EMC regulations - and the installation notes provided in the manual.
Page 669: Emitted Interference/Interference Immunity
● In conjunction with Smart Line Modules, to reduce symmetrical interference emission, special filters can be used (without capacitors to ground). Interference immunity With reference to interference immunity, SINAMICS S120 units can also be used in the first environment. Note...
Page 670 • Have qualified personnel carry out the installation and commissioning with suitable interference suppression measures. Note Malfunctions when not using original Siemens accessories Malfunctions can occur if accessories are used that are not original. • For DRIVE-CLiQ connections, only use the DRIVE-CLiQ couplings and the DRIVE-CLiQ cabinet glands described in Chapter Accessories (Page 591).
Page 671: Arrangement Of Components And Equipment
Cabinet design and EMC Booksize 12.4 Arrangement of components and equipment 12.4 Arrangement of components and equipment 12.4.1 General information The arrangement of the components and equipment depends on the following conditions: ● Space requirements ● Cable routing ● Bending radii of the connecting cables MOTION-CONNECT cables, refer to catalog PM21 or NC61 ●...
Page 672 Cabinet design and EMC Booksize 12.4 Arrangement of components and equipment To calculate the load of the DC link busbar, add the DC link currents I of the connected Motor Modules. If the current carrying capacity of the DC link busbars is exceeded for the planned configuration, two solutions are possible: ●...
Page 673 Cabinet design and EMC Booksize 12.4 Arrangement of components and equipment Example 2: Connection of several Motor Modules with different current carrying capacity of the DC link busbar to a Line Module with center infeed ① DC link busbar current carrying capacity ②...
Page 674: Single-Tier Drive Line-Up
Cabinet design and EMC Booksize 12.4 Arrangement of components and equipment 12.4.3 Single-tier drive line-up Due to the current carrying capacity of the DC-link busbars and their function in particular, the components should be arranged according to the following rule. From left to right: ●...
Page 675 Cabinet design and EMC Booksize 12.4 Arrangement of components and equipment Figure 12-5 Example of a single drive line-up with cold plate Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 676: Multi-Tier Drive Line-Up
• Arrangement of the Motor Modules depending on their power, starting with the highest power • DC link components, such as Braking Modules, at the end of the tier Note Wiring rules for DRIVE-CLiQ See SINAMICS S120 Commissioning Manual, Chapter "Rules for wiring with DRIVE-CLiQ". Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 677: Selecting The Dc Link Rectifier Adapter And Dc Link Adapter
Cabinet design and EMC Booksize 12.4 Arrangement of components and equipment 12.4.4.2 Selecting the DC link rectifier adapter and DC link adapter Table 12- 2 Overview of the DC link rectifier adapter and DC link adapter Suitable for module width Max.
Page 678 Cabinet design and EMC Booksize 12.4 Arrangement of components and equipment Table 12- 3 Comparison of the connection versions Var. Module width Installa- Current- DC-link DC-link Fastening of the Screws Washers [mm] tion carrying adapter busbar DC-link adapter capacity of 6SL3162-...
Page 679 Cabinet design and EMC Booksize 12.4 Arrangement of components and equipment Variant 2: Module width 50-100 mm, connected to the drive line-up from the right, reinforced DC-link busbar ① DC-link adapter 6SL3162-2BM10-0AA0 (2 hole) ② Reinforced DC-link busbar (8 mm) ③...
Page 680 Cabinet design and EMC Booksize 12.4 Arrangement of components and equipment Variant 4: Module width 150 mm, connected to the drive line-up from the right, standard DC-link busbar ① DC-link adapter 6SL3162-2BM01-0AA0 (4 hole) ② Standard DC-link busbar (6 mm) ③...
Page 681 Cabinet design and EMC Booksize 12.4 Arrangement of components and equipment Variant 5b: Module width 200-300 mm, connected to the drive line-up from the left, standard DC-link busbar ① DC-link adapter 6SL3162-2BM01-0AA0 (4 hole) ② Standard DC-link busbar (6 mm) ③...
Page 682: Examples Of A Multi-Tier Configuration
Cabinet design and EMC Booksize 12.4 Arrangement of components and equipment 12.4.4.4 Examples of a multi-tier configuration ① DC link adapter ② Power cable shielded Figure 12-13 Example of a two-tier configuration for a drive line-up with internal air cooling Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 683 Cabinet design and EMC Booksize 12.4 Arrangement of components and equipment ① DC link adapter Figure 12-14 Example of a three-tier configuration for a drive line-up with internal air cooling Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 684: Connection Example
Cabinet design and EMC Booksize 12.4 Arrangement of components and equipment 12.4.4.5 Connection example Figure 12-15 Connection example for a two-tier drive line-up Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 685: Electrical Connection
Cabinet design and EMC Booksize 12.5 Electrical connection 12.5 Electrical connection 12.5.1 Connecting DC link busbars The DC link busbars and 24 V busbars of the components must be connected in a drive line- up before commissioning. Note the information about the arrangement of the components as well as the current carrying capacity of the DC link busbars in the previous sections.
Page 686 Cabinet design and EMC Booksize 12.5 Electrical connection Figure 12-16 DC link busbar screw connections dependent on the module width The connection of a Line Module to a Motor Module is shown in the following. Figure 12-17 Line Module and Motor Module as delivered Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 687 Cabinet design and EMC Booksize 12.5 Electrical connection Connecting DC link busbars Always connect the lower DC link busbars first and then the upper DC link busbars. Tool: Screwdriver Torx T20 Working steps: 1. Loosen the DC link busbar screws. 2.
Page 688 Cabinet design and EMC Booksize 12.5 Electrical connection DC link connections as cross-sectional drawings (view from below) ① Standard DC link busbar (6 mm) ② Standard DC link busbar (4 mm) ③ Connecting the DC link busbar to the module using a M4x20 screw ④...
Page 689: Connection Of The 24 V Busbars
Cabinet design and EMC Booksize 12.5 Electrical connection 12.5.2 Connection of the 24 V busbars Connection of the 24 V busbars The 24 V busbars of the components are connected using the 24 V connectors provided in the accessories pack. A 24 V connector must be plugged onto the 24 V busbars between the Line Module, Motor Module and DC link component.
Page 690: Installation Of The 24 V Terminal Adapter
Cabinet design and EMC Booksize 12.5 Electrical connection 12.5.3 Installation of the 24 V terminal adapter The 24 V terminal adapter can be installed in every Line Module, Motor Module and Control Supply Module. The 24 V terminal adapter is suitable for connecting cable cross-sections of 0.5 up to 6 mm The 24 V terminal adapter is included in the scope of delivery of Line Modules and Control Supply Modules.
Page 691 Cabinet design and EMC Booksize 12.5 Electrical connection Table 12- 4 Installing the 24 V terminal adapter using an Active Line Module (36 kW) as example Release the protective cover. Open the protective cover. Clip the 24 V terminal adapter on to the 24 V busbars.
Page 692: Shield Connection For Terminals X21/X22 On The Motor Module
Cabinet design and EMC Booksize 12.5 Electrical connection WARNING Danger to life through electric shock if the cutout in the protective cover has been broken Live components are open and accessible if the 24 V terminal adapter or the DC link infeed adapter are removed.
Page 693: 24 V Dc Supply Voltage
Cabinet design and EMC Booksize 12.6 24 V DC supply voltage 12.6 24 V DC supply voltage 12.6.1 General information The 24 V DC voltage is required for: ● To supply the electronics of the SINAMICS components via the integrated 24 V busbar ●...
Page 694: Options For The 24 V Supply Of The Components
Cabinet design and EMC Booksize 12.6 24 V DC supply voltage Note Malfunction because 24 V supply voltage is too low If the 24 V supply voltage falls below the specified minimum value on a device in the assembly, a malfunction can occur. •...
Page 695 Cabinet design and EMC Booksize 12.6 24 V DC supply voltage Figure 12-21 Example of a 24 V supply via a Control Supply Module Using an external 24 V power supply When using an external 24 V power supply, e.g. SITOP, the 24 V terminal adapter must be used.
Page 696: Overcurrent Protection
Miniature circuit breakers or SITOP select (article number 6EP1961-2BA00) are recommended as overcurrent protection devices on the secondary side. The MCBs can be selected according to Siemens catalog "BETA Modular Installation Devices - ET B1". When selecting the miniature circuit breaker, local installation regulations must be carefully complied with.
Page 697: Overvoltage Protection
Cabinet design and EMC Booksize 12.6 24 V DC supply voltage 12.6.4 Overvoltage protection Surge arresters are required for cable lengths > 30 m. The following Weidmüller surge arresters are recommended for protecting the 24 V power supply of the components and the 24 V signal cables against overvoltage: Table 12- 6 Recommendations for overvoltage protection 24 V power supply...
Page 698 Cabinet design and EMC Booksize 12.6 24 V DC supply voltage Figure 12-23 Connection example: Surge voltage protection components from Weidmüller connected to SINAMICS components Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 699: Typical 24 V Current Consumption Of The Components
Typical 24 V current consumption of the components A separate 24 V power supply must be used for the SINAMICS S120 drive line-up. The following table can be used to calculate the 24 V DC power supply for the components.
Page 700 Cabinet design and EMC Booksize 12.6 24 V DC supply voltage Component Typical current consumption [A Terminal Modules TM15 (without digital outputs, without DRIVE-CLiQ) 0.15 Per digital output / DRIVE-CLiQ TM31 (without digital outputs, without DRIVE-CLiQ) Sum of all digital outputs 0.1/1 (with switchover to current limita- tion) Per DRIVE-CLiQ...
Page 701 Cabinet design and EMC Booksize 12.6 24 V DC supply voltage Component Typical current consumption [A Active Line Module (cold plate) 16 kW 0.85 36 kW 1.05 55 kW 1.15 80 kW 120 kW Active Line Module (liquid-cooled) 120 kW Smart Line Modules (internal/external air cooling) 5 kW 10 kW...
Page 702 Cabinet design and EMC Booksize 12.6 24 V DC supply voltage Component Typical current consumption [A Single Motor Modules (cold plate) 3 A (+1 x DRIVE–CLiQ; +1 x brake) 0.65 5 A (+1 x DRIVE–CLiQ; +1 x brake) 0.65 9 A (+1 x DRIVE–CLiQ; +1 x brake) 0.65 18 A (+1 x DRIVE–CLiQ;...
Page 703: Selecting Power Supply Units
Cabinet design and EMC Booksize 12.6 24 V DC supply voltage Component Typical current consumption [A Braking Module Booksize 0.50 Braking Module Booksize Compact 0.40 If not specified otherwise, the listed Line Modules and Motor Modules are Booksize components. Example: Calculating the 24 V current requirement Table 12- 8 Example of 24 V current requirements Component...
Page 704: Connection Systems
Cabinet design and EMC Booksize 12.7 Connection systems Table 12- 10 Recommendation for Control Supply Module Rated output cur- Phases Input voltage range [V] Short-circuit current [A] Article No. rent [A] 3-phase 380 V AC -10 % (-15 % < 24 6SL3100-1DE22-0AA.
Page 705: Drive-Cliq Signal Cables Without 24 V Dc Cores
Cabinet design and EMC Booksize 12.7 Connection systems Table 12- 11 Overview of pre-assembled DRIVE-CLiQ signal cables Type of DRIVE-CLiQ signal 24 V cores Degree of protection Connector type cable IP20 IP67 6SL3060-4A.. RJ45 6FX2002-1DC.. 6FX5002-2DC00.. DRIVE-CLiQ to .. -2DC20.. 6FX8002-2DC00..
Page 706: Drive-Cliq Signal Cables Motion-Connect With Rj45 Connectors
DRIVE-CLiQ ASIC with 8-pin M12 connector. Measuring systems from third-party manufacturers can be directly connected to the SINAMICS S120. Basic cable The pre-assembled basic cable has eight cores, of which four are used for data transmission and two for the 24 V supply.
Page 707 The maximum permissible total cable length between the measuring system and the RJ45 socket of the SINAMICS S120 device is 30 m. For a longer total cable length data transfer errors may occur. This is the reason that no additional extension can be connected to a 30 m long basic cable.
Page 708: Comparison Of Drive-Cliq Signal Cables
Cabinet design and EMC Booksize 12.7 Connection systems 12.7.1.5 Comparison of DRIVE-CLiQ signal cables DRIVE-CLiQ signal cables are designed for various applications. The following table provides an overview of the most important properties. Table 12- 13 Properties of DRIVE-CLiQ signal cables DRIVE-CLiQ signal cable DRIVE-CLiQ DRIVE-CLiQ...
Page 709 Cabinet design and EMC Booksize 12.7 Connection systems Characteristics for MOTION-CONNECT 800PLUS The cables can be used in the area below the characteristic. The characteristics represent the tested operating points. Acceleration levels for signal and power cables (up to Acceleration levels for power cables (25 mm², 35 mm² and 16 mm²) 50 mm²) Booksize Power Units...
Page 710: Connecting A Direct Measuring System
Cabinet design and EMC Booksize 12.7 Connection systems 12.7.1.6 Connecting a direct measuring system The various options of connecting a direct measuring system with DRIVE-CLiQ ASIC and M12 plug via MOTION-CONNECT cables to a DRIVE-CLiQ component are shown in the following diagram.
Page 711: Combined Use Of Motion-Connect 500 And Motion-Connect 800Plus
Cabinet design and EMC Booksize 12.7 Connection systems 12.7.1.7 Combined use of MOTION-CONNECT 500 and MOTION-CONNECT 800PLUS In principle, MOTION-CONNECT 500 cables and MOTION-CONNECT 800PLUS cables be used together. Basic cables and extensions for MOTION-CONNECT cables with DRIVE-CLiQ connector and M12 socket can be combined without any restrictions. For the combined use of MOTION-CONNECT cables with DRIVE-CLiQ connectors, the conditions below apply.
Page 712: Power Cables For Motors
Cabinet design and EMC Booksize 12.7 Connection systems 12.7.2 Power cables for motors 12.7.2.1 Configuring the cable length Where a longer motor cable is required, a higher rating Motor Module must be selected, or the permissible continuous output current I must be reduced in relation to the rated continuous output current I...
Page 713: Comparison Of Motion-Connect Power Cables
Cabinet design and EMC Booksize 12.7 Connection systems 12.7.2.2 Comparison of MOTION-CONNECT power cables MOTION-CONNECT 500 power cables are mainly suitable for permanent routing. MOTION- CONNECT 800PLUS power cables fulfill all of the high mechanical requirements for use in tow chains. They are resistant to cutting oils. Table 12- 16 Comparison of the MOTION-CONNECT 500 and MOTION-CONNECT 800PLUS power cables Power cable MOTION-CONNECT 500...
Page 714: Current-Carrying Capacity And Derating Factors For Power Cables And Signal Cables
Cabinet design and EMC Booksize 12.7 Connection systems 12.7.3 Current-carrying capacity and derating factors for power cables and signal cables The current carrying capacity of PVC/PUR-insulated copper cables is specified for routing types B1, B2 and C under continuous operating conditions in the table below with reference to an ambient air temperature of 40°...
Page 715 Cabinet design and EMC Booksize 12.7 Connection systems Table 12- 19 Current carrying capacity according to IEC 60364-5-52 for 40° C ambient temperature Cross-section Current carrying capacity, effective; AC 50/60 Hz or DC For routing type Power cables – – –...
Page 716: Maximum Cable Lengths
Cabinet design and EMC Booksize 12.7 Connection systems 12.7.4 Maximum cable lengths The table below provides an overview of the maximum permissible cable lengths for signal and supply cables, power cables, and DC link cables. Note Total cable lengths for Line Modules For data regarding maximum total cable lengths of Line Modules and general conditions for maintaining the corresponding radio interference suppression category, see Chapter Combination options of Line Modules with line reactors and line filters (Page 135).
Page 717: Cables
Cabinet design and EMC Booksize 12.7 Connection systems 12.7.5 Connectable conductor cross-sections and tightening torques for motor and power cables Table 12- 22 Connectable conductor cross-sections Part 1: Line cable/motor cable Connection cross-section [mm Component Terminal type/tightening torque Motor Module Booksize Motor connection Crimped con- 3 …...
Page 718 Cabinet design and EMC Booksize 12.7 Connection systems Table 12- 23 Connectable conductor cross-sections Part 2: Line cable/motor cable Connection cross-section [mm Component Terminal type/tightening torque Motor Module Threaded bolts M6 45 … 60 A 6 Nm Motor Module Threaded bolts M8 85 A 13 Nm Motor Module...
Page 719 Cabinet design and EMC Booksize 12.7 Connection systems Table 12- 25 Connectable conductor cross-sections Part 4: Line supply cable Connection cross-section [mm Component Terminal type/tightening torque Basic Line Module 40 kW Screw terminal Line cable connection 6 Nm Basic Line Module 100 kW Threaded bolts M8 Line cable connection 13 Nm...
Page 720: Motor Connection Connector
Cabinet design and EMC Booksize 12.7 Connection systems 12.7.6 Motor connection connector Motor Modules 3 A to 30 A are supplied without a motor plug connector (power connector). Prefabricated MOTION-CONNECT power cables with pre-assembled motor connectors or unassembled power cables can be used to connect motors. The motor plug connector must be ordered separately for power cables that do not have preassembled connectors (screw connector with article number 6SL3162-2MA00-0AA0).
Page 721 Cabinet design and EMC Booksize 12.7 Connection systems Installation on Motor Modules without pre-assembled interlock bolt Figure 12-28 Installation example: Crimp plug 1. Screw the interlocking bolts into the thread provided in the housing. 2. Insert the connector, including the motor cable, and lock it in place using a screwdriver or size 4 hexagon socket-head screw clockwise by turning a ¼...
Page 722 Cabinet design and EMC Booksize 12.7 Connection systems Installation on Motor Modules with pre-assembled interlock bolt Figure 12-29 Installation example: Screw connector Insert the connector, including the motor cable, and lock it in place using a screwdriver or size 4 hexagon socket-head screw clockwise by turning a ¼ turn (90°). Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 723: Attaching The Motor Connector To Self-Fabricated Cables
Cabinet design and EMC Booksize 12.7 Connection systems 12.7.6.2 Attaching the motor connector to self-fabricated cables Preparing the power cable Non-assembled power cables must be appropriately prepared before the motor connector is connected. 1. Remove the cable sheath to 200 mm ± 5 mm. 2.
Page 724 Cabinet design and EMC Booksize 12.7 Connection systems Shield support with shield plate supplied A shield plate is always provided with the screw version of the motor connector. The shield of a prefabricated motor power cable should be preferably connected at this shield plate that is provided.
Page 725 Cabinet design and EMC Booksize 12.7 Connection systems Mount the shield plate with the recesses facing upwards. Otherwise the shield plate will not be able to be tightened. It is then no longer guaranteed that the shield plate is mounted so that there is a reliable electrical connection.
Page 726 Cabinet design and EMC Booksize 12.7 Connection systems Shield support on a toothed rail The toothed rail should be mounted at a distance of ≤ 150 mm below the drive line-up to ensure a good contact. Wherever possible, the brake conductors must be kept physically separate from U/V/W connections.
Page 727: Removing The Motor Connector From Prefabricated Power Cables
Cabinet design and EMC Booksize 12.7 Connection systems ① Insulated ring cable lug Figure 12-33 Attaching the motor connector screw version 12.7.6.3 Removing the motor connector from prefabricated power cables The motor connector of a pre-assembled motor cable might have to be removed if the cable needs to be routed through narrow cable glands, for example.
Page 728 Cabinet design and EMC Booksize 12.7 Connection systems Removing the motor connector 1. First loosen the clamp. 2. Simultaneously press the tabs A and B on both sides of the connector using a screwdriver. 3. Keep both tags pressed and lift the interlock mechanism e.g. using a screwdriver. 4.
Page 729: Coding
Cabinet design and EMC Booksize 12.7 Connection systems 12.7.6.4 Coding The motor connector is coded using coding plugs. The coding plugs are included in the scope of supply of the motor connector. Coding can be used to prevent motor cables being incorrectly connected, particularly in the case of Double Motor Modules.
Page 730: Spring-Loaded Terminals
Cabinet design and EMC Booksize 12.7 Connection systems 12.7.7 Spring-loaded terminals The type of spring-loaded terminal can be taken from the interface description of the particular component. Table 12- 28 Connectable conductor cross-sections for spring-loaded terminals Spring-loaded terminal type Connectable cable cross- Rigid 0.14 …...
Page 731 Cabinet design and EMC Booksize 12.7 Connection systems Screw terminal type Connectable cable cross- Rigid, flexible 0.14 … 1.5 mm sections With end sleeve, without plastic sleeve 0.25 … 1.5 mm With end sleeve, with plastic sleeve 0.25 … 0.5 mm Stripped length 7 mm Tool...
Page 732: Cable Lugs
Cabinet design and EMC Booksize 12.7 Connection systems 12.7.9 Cable lugs Figure 12-36 Dimension drawing of cable lugs Table 12- 30 Dimensions of cable lugs Screw/bolt Cable cross-section [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 1 - 2.5 2.5 - 6 6 - 10 10 - 16 10.5...
Page 733: Handling Restrictor Collars For Touch Protection
Cabinet design and EMC Booksize 12.7 Connection systems 12.7.10 Handling restrictor collars for touch protection Handling restrictor collars for touch protection and when connecting cables Restrictor collars are used to provide touch protection in accordance with IEC 60529. They must be removed and adapted if necessary before the line supply conductor and/or motor cable is connected, after which they must be reattached.
Page 734: Cable Shielding And Routing
Cabinet design and EMC Booksize 12.8 Cable shielding and routing 12.8 Cable shielding and routing In order to comply with the EMC requirements, certain cables must be routed apart from other cables and from certain components. To satisfy EMC requirements, the following cables must be used with shields: ●...
Page 735 The cable shields must be connected as close to the conductor terminal connections as possible to ensure a low-impedance connection with cabinet ground. For power cables from Siemens in which the shield is connected to the connector shell (see relevant catalog), this is a sufficiently good shield support.
Page 736: Protective Connection And Equipotential Bonding
• Carefully comply with the applicable regulations for dimensioning the protective conductor (see below). Protective connection concept, SINAMICS S120 booksize power units Booksize power units should always be connected with a protective conductor to the central PE busbar or the conductive mounting plate in the control cabinet (see the following diagram).
Page 737 Additional details are provided in the following document "Dimensioning the protective conduc- tor for SINAMICS S120 Booksize (https://support.industry.siemens.com/cs/ww/en/view/109738572)". ④ Same cross-section as the line conductor of the motor cable. Figure 12-37 Protective connection concept, SINAMICS S120 booksize Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 738 Cabinet design and EMC Booksize 12.9 Protective connection and equipotential bonding Functional equipotential bonding For EMC reasons, the shield of the motor cable should be connected through a large surface area both at the Motor Module as well as at the motor. The drive line-up must be arranged on a single, bare metal mounting plate in order to comply with the EMC limit values.
Page 739: Information On Cold Plate Cooling
12.10.1 General information Cold plate cooling is a cooling method that can be used for SINAMICS S120 power units in booksize format. The flat aluminum cold plate (cold plate), which is located on the rear of the device, acts as a thermal interface in cold plate cooling.
Page 740 Cabinet design and EMC Booksize 12.10 Information on cold plate cooling ① Cold plate components on an external air heat sink ② Cold plate components on an external liquid heat sink Figure 12-38 Overview of cooling types for drive line-ups with cold plate Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 741: Cold Plate With External Air Heat Sink
"Technical data" for more information. A temperature sensor in the power unit measures the temperature and can be read via parameter (see SINAMICS S120/S150 List Manual). ● The customer must take measures to protect the devices against condensation (see Anti- condensation measures (Page 782)).
Page 742: Setup Example, Drive Line-Up, Cold Plate With External Air Heat Sink
Cabinet design and EMC Booksize 12.10 Information on cold plate cooling 12.10.2.2 Setup example, drive line-up, cold plate with external air heat sink ① Control cabinet ② External fan ③ Internal fan Figure 12-39 Front view of a control cabinet with drive line-up, cold plate and external air heat sink Setup: ●...
Page 743 Cabinet design and EMC Booksize 12.10 Information on cold plate cooling To optimize usage of the external air heat sink, it is best to arrange the components in such a way that the heat is dissipated equally over the surface of the external heat sink. This means that, if possible, a large power section should be situated next to a smaller one.
Page 744: Cold Plate With An External Liquid Heat Sink
"Technical data" for more information. A temperature sensor in the power unit measures the temperature and can be read via parameter (see SINAMICS S120/S150 List Manual). ● The customer must take measures to protect the devices against condensation (see Anti- condensation measures (Page 782)).
Page 745: Setup Example, Drive-Line-Up, Cold Plate With External Liquid Heat Sink
Cabinet design and EMC Booksize 12.10 Information on cold plate cooling 12.10.3.2 Setup example, drive-line-up, cold plate with external liquid heat sink ① Control cabinet ② Fan inside the control cabinet ③ External liquid heat sink Figure 12-42 Example: cold plate drive line-up with external liquid cooling Setup: ●...
Page 746: Notes On Electrical Cabinet Cooling
Cabinet design and EMC Booksize 12.11 Notes on electrical cabinet cooling 12.11 Notes on electrical cabinet cooling 12.11.1 Control cabinet cooling options The following options are available for cooling the control cabinet: ● Filter fans ● Heat exchangers ● Cooling unit ●...
Page 747: General Information On Ventilation
They switch themselves off with a small hysteresis as soon as the heat sink temperature, which has been saved, is fallen below and there is no pulse enable. The fan run on time can be parameterized (see SINAMICS S120/S150 List Manual). Note For the 5 kW and 10 kW Smart Line Modules, the fan runs permanently.
Page 748 Cabinet design and EMC Booksize 12.11 Notes on electrical cabinet cooling NOTICE Damage caused by overheating resulting from covered ventilation slots Covered ventilation slots can cause the system to overheat. • Route the connected signal and power cables to the components in such a way that they do not cover the ventilation slots.
Page 749: Cooling Clearances
Cabinet design and EMC Booksize 12.11 Notes on electrical cabinet cooling NOTICE Damage to the component through condensation Condensation on the components can cause them to fail. • Select the air circuit and arrangement of the cooling equipment in such a way that no condensation can form on the components.
Page 750 Cabinet design and EMC Booksize 12.11 Notes on electrical cabinet cooling Drive line-up with internal air cooling Figure 12-44 Cooling clearances for a drive line-up with internal air cooling (components up to 200 mm width) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 751 Cabinet design and EMC Booksize 12.11 Notes on electrical cabinet cooling Figure 12-45 Cooling clearances for 300 mm wide components with internal air cooling with mounted unit fan Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 752 Cabinet design and EMC Booksize 12.11 Notes on electrical cabinet cooling Drive line-up with external air cooling Figure 12-46 Cooling clearances for a drive line-up with external air cooling (components up to 200 mm width) Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 753 Cabinet design and EMC Booksize 12.11 Notes on electrical cabinet cooling Figure 12-47 Cooling clearances for 300 mm wide components with external air cooling with mounted unit fan Figure 12-48 Spray protection for a drive line-up with external air cooling Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 754: Notes On Ventilation With Cold Plate
Cabinet design and EMC Booksize 12.11 Notes on electrical cabinet cooling Rail-mounted components Figure 12-49 Cooling clearances for rail-mounted components (e.g. VSM, SMC, TM, DMC) 12.11.4 Notes on ventilation with cold plate Notes on ventilation with cold plate With cold-plate cooling, the SINAMICS devices must always be ventilated separately by means of a fan in the cabinet.
Page 755: Dimensioning Climate Control Equipment
Cabinet design and EMC Booksize 12.11 Notes on electrical cabinet cooling Measures for remaining within temperature limits ● One or more fans should be installed. ● If necessary, the drive line-up can be operated with derating. 12.11.5 Dimensioning Climate Control Equipment Cabinet manufacturers provide calculation programs for selecting climate control equipment.
Page 756: Power Losses Of The Components
Cabinet design and EMC Booksize 12.12 Power losses of the components 12.12 Power losses of the components 12.12.1 General information The tables below provide an overview of the power loss of all components during rated operation. The characteristic values apply for the following conditions: ●...
Page 757: Power Loss For Line Filters And Line Reactors
Cabinet design and EMC Booksize 12.12 Power losses of the components Unit Power loss DC link components Braking Module Booksize Braking Module Booksize Compact < 40 Capacitor Module Control Supply Module Line DC link 12.12.3 Power loss for line filters and line reactors Table 12- 35 Overview of power loss during rated operation for line filters and line reactors Unit Power loss...
Page 758: Power Loss For Power Units With Internal Air Cooling
Cabinet design and EMC Booksize 12.12 Power losses of the components Unit Power loss Active Interface Modules 16 kW 36 kW 55 kW 80 kW 120 kW Line reactors for Active Line Modules 16 kW 36 kW 55 kW 80 kW 120 kW Line reactors for Smart Line Modules 5 kW...
Page 759 Cabinet design and EMC Booksize 12.12 Power losses of the components Unit Power loss 55 kW 665.6 Smart Line Modules Booksize Compact 16 kW 187.8 Basic Line Modules 20 kW 40 kW 283.6 100 kW Single Motor Modules Booksize 50.4 73.4 100.4 18 A...
Page 760: Power Loss For Power Units With External Air Cooling
Cabinet design and EMC Booksize 12.12 Power losses of the components 12.12.5 Power loss for power units with external air cooling Table 12- 37 Overview of power loss at rated operation for power units with external air cooling (including electronics losses) Unit Internal...
Page 761: Power Loss For Power Units With Cold Plate
Cabinet design and EMC Booksize 12.12 Power losses of the components 12.12.6 Power loss for power units with cold plate With cold-plate cooling, only part of the power loss remains in the cabinet. The table below shows the internal and external power loss of the components. Table 12- 38 Overview of power loss at rated operation for power units with cold plate (including electronics losses) Unit...
Page 762: Power Loss For Liquid-Cooled Power Units
Cabinet design and EMC Booksize 12.12 Power losses of the components Unit Internal power loss External power loss Total power loss Double Motor Modules Booksize Compact 2x1.7 A 42 (20.4 + 21.6) 2x3 A 44 (22.4 + 21.6) 2x5 A 59 (37.4 + 21.6) Power loss of the power electronics + power loss of the 24 V electronics Note...
Page 763: Electronics Losses Of Power Units
Cabinet design and EMC Booksize 12.12 Power losses of the components 12.12.8 Electronics losses of power units Table 12- 40 Electronics losses for power units with internal/external air cooling Component Internal/external air cooling Power loss [W] Single Motor Modules 20.4 20.4 20.4 18 A...
Page 764 Cabinet design and EMC Booksize 12.12 Power losses of the components Table 12- 41 Electronics losses for power units with cold plate Component Cold plate Power loss [W] Motor Modules Booksize 15.6 15.6 15.6 18 A 15.6 30 A 15.6 45 A 18.0 60 A...
Page 765: Maximum Power Losses In The Partial Load Range
Cabinet design and EMC Booksize 12.12 Power losses of the components 12.12.9 Maximum power losses in the partial load range Losses in the partial load range for Line Modules and Motor Modules Figure 12-50 Losses in the partial load range for Active Line Modules and Smart Line Modules Figure 12-51 Losses in the partial load range for Basic Line Modules Booksize Power Units...
Page 766 Cabinet design and EMC Booksize 12.12 Power losses of the components Figure 12-52 Losses in the partial load range for Motor Modules Losses in the partial load range for line reactors and Active Interface Modules Figure 12-53 Losses in the partial load range for Active Interface Modules Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 767 Cabinet design and EMC Booksize 12.12 Power losses of the components Figure 12-54 Losses in the partial load range for line reactors for Smart Line Modules Figure 12-55 Losses in the partial load range for line reactors for Basic Line Modules Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 768: Typical Power Losses For Motor Modules
Cabinet design and EMC Booksize 12.12 Power losses of the components 12.12.10 Typical power losses for Motor Modules The information on the power losses in the previous chapters are maximum values, which occur in the most unfavorable case. For typical applications, the losses are lower. The following applies as typical application: ●...
Page 769 Cabinet design and EMC Booksize 12.12 Power losses of the components Table 12- 44 Coefficients to calculate the power loss in the control cabinet for externally cooled Motor Modules for typical applications Motor Module a [W] [W/A] [W/A Single Motor Module 3 A 2,30 0,100 Single Motor Module 5 A...
Page 770 Cabinet design and EMC Booksize 12.12 Power losses of the components Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 771: Cooling Circuit And Coolant Properties
Cooling circuit and coolant properties 13.1 Cooling circuit requirements 13.1.1 Technical cooling circuits Technical cooling circuits can be divided into three systems: ● Closed cooling circuits (recommended) In closed systems, the circuit coolant is separated from the surrounding atmosphere, which prevents the ingress of oxygen. The coolant is only routed through SINAMICS devices, the components required for cooling and, if necessary, a motor.
Page 772: Cooling System Requirements
Cooling circuit and coolant properties 13.1 Cooling circuit requirements 13.1.2 Cooling system requirements Open cooling systems must never be used for liquid-cooled power units. A closed cooling circuit with a membrane expansion tank, safety valve, and heat exchanger is recommended, which connects the cooling circuit to an external cooler (refer also to Chapter Using heat exchangers (Page 783)).
Page 773: Cooling Circuit Configuration
Cooling circuit and coolant properties 13.1 Cooling circuit requirements 13.1.3 Cooling circuit configuration The liquid-cooled power units are designed to be connected in parallel to the cooling circuit. The pressure drop in the joint supply and return lines is to be kept at negligible levels by choosing a sufficiently large pipe diameter.
Page 774 Cooling circuit and coolant properties 13.1 Cooling circuit requirements The maximum permissible system pressure is 600 kPa. If a pump that is capable of exceeding this maximum permissible system pressure is used, the customer must take steps (e.g. safety valve p ≤ 600 kPa, pressure control, or similar) to ensure that the maximum pressure limit is not exceeded.
Page 775 Cooling circuit and coolant properties 13.1 Cooling circuit requirements The characteristic curves for the pressure drop across the heatsinks as a function of volumetric flow vary depending on the temperature and the Antifrogen N / water coolant mix. Figure 13-3 Pressure difference as a function of volumetric flow Operating pressure The operating pressure must be set according to the flow conditions in the supply and return...
Page 776: Installation
Cooling circuit and coolant properties 13.1 Cooling circuit requirements Dimensioning the cooling circuit Recommendation for dimensioning the cooling circuit: The differential pressure between the supply and return lines should be selected so that: ΣdPi < dP < ΣdPi + 30 kPa Syst The individual pressure drops Pi represent the pressure drops of components (heat exchanger, piping, 70 kPa for the SINAMICS devices connected in parallel, valves, dirt traps,...
Page 777: Preventing Cavitation
Cooling circuit and coolant properties 13.1 Cooling circuit requirements The following materials can be used for the cooling system piping: ● Pipes and corrugated piping made of stainless steel (V2A or V4A steel; NIROSTA austenite) ● Hoses made of EPDM / EPDM with an electrical resistance <10 ohms (e.g.
Page 778: Commissioning
Cooling circuit and coolant properties 13.2 Coolant requirements 13.1.6 Commissioning WARNING Danger to life through electric shock due leaking coolant Death or serious injury can result when coolant is touched that is at a specific voltage (i.e. is live). • Before venting, switch the plant or system into a no-voltage condition. When commissioning the cooling water circuit, the following sequence must be observed: 1.
Page 779 Cooling circuit and coolant properties 13.2 Coolant requirements Liquid Cooled System pressure (with respect to the atmosphere) Test pressure (with respect to the atmosphere) 1200 Minimum differential pressure p1 Nominal differential pressure p Maximum differential pressure p2 Flow rate l/min 5 …...
Page 780: Corrosion Inhibitor Additive (Inhibiting)
Cooling circuit and coolant properties 13.2 Coolant requirements 13.2.2 Corrosion Inhibitor Additive (Inhibiting) Nalco 00GE056 (Nalco company) is recommended as anti-corrosion agent. The concentration of anti-corrosion agent in the cooling water must be at least 2500 ppm (250 ml/100 liters cooling water). The water quality must correspond to Chapter Coolant properties (Page 778), or the water used must be de-ionized.
Page 781: Biocide Additives (Only If Required)
Cooling circuit and coolant properties 13.2 Coolant requirements 13.2.4 Biocide additives (only if required) Closed cooling circuits with soft water (°DH > 4) are susceptible to microbes. The risk of corrosion caused by microbes is virtually non-existent in chlorinated drinking water systems. If Antifrogen N antifreeze is used with a concentration of 20% or higher, it can be assumed that there is an adequate biocide effect.
Page 782: Anti-Condensation Measures
Cooling circuit and coolant properties 13.3 Anti-condensation measures 13.3 Anti-condensation measures The customer must take measures to protect the devices against condensation Condensation occurs when the inlet temperature of the cooling medium is significantly lower than room temperature (ambient temperature). The permissible temperature difference between coolant and air varies as a function of the relative humidity Φ...
Page 783: Equipotential Bonding In The Cooling System
Cooling circuit and coolant properties 13.4 Equipotential bonding in the cooling system 13.4 Equipotential bonding in the cooling system Equipotential bonding between the components in the cooling system is required (SINAMICS S120, heat exchanger, piping, pump, etc.). This must be effected using a copper bar or stranded copper with the appropriate conductor cross-sections to prevent the electrochemical processes.
Page 784: Air-To-Water Heat Exchanger
Cooling circuit and coolant properties 13.5 Using heat exchangers 13.5.2 Air-to-water heat exchanger If no process water is available, but it is nonetheless best to use water-cooled Line Modules, an air-to-water cooling system can be used. The temperature of the ambient air must not be excessively high, e.g.
Page 785: Active Cooling Unit
Cooling circuit and coolant properties 13.5 Using heat exchangers 13.5.3 Active cooling unit If no process water is available and the ambient air is > 35 °C (35 °C < τ < 40 °C), an active cooling unit can be used. This unit works in the same way as a refrigerator. The following diagram shows the configuration of the cooling circuit in respect of Line Modules.
Page 786 Cooling circuit and coolant properties 13.5 Using heat exchangers Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 787: Service And Support Booksize
Service and Support Booksize 14.1 Replacing the fan 14.1.1 Safety instructions when replacing a fan DANGER Danger to life when live parts are touched Before replacing the fan, you must switch off the power supplies (400 VAC and 24 VDC). A hazardous voltage is still present for up to five minutes after the power supply has been switched off.
Page 788: Replacing The Fan For Components With Internal And External Air Cooling
Service and Support Booksize 14.1 Replacing the fan 14.1.2 Replacing the fan for components with internal and external air cooling Replacing the fan for components, sizes 50 to 200 mm Table 14- 1 Removing the fan Size 50 mm Size 100 mm Sizes 150 mm and 200 mm 1.
Page 789 Service and Support Booksize 14.1 Replacing the fan Table 14- 2 Installing a fan Size 50 mm Size 100 mm Sizes 150 mm and 200 mm 1. Before installing the fan, please note the airflow direction. The arrow on the fan must point toward the cooling ribs. 2.
Page 790: Replacing The Fan On An Active Interface Module
Service and Support Booksize 14.1 Replacing the fan 2. Attach the fan cover. 2. Attach the fan cover (the lugs first). 3. Press on the fan cover until the catches engage. 3. Press on the fan cover until the catches engage. Replacing the fan for components, size 300 mm Installing the fan module on 300 mm wide components is described in Chapter "Installation"...
Page 791 Service and Support Booksize 14.1 Replacing the fan 3. Push out the 8 expansion rivets. 4. Remove the fan. 5. Fix the fan with 8 new expansion rivets. To install, carry out the above steps in reverse order. The torques must be carefully observed.
Page 792 Service and Support Booksize 14.1 Replacing the fan 5. Remove the fan. 6. Fix the fan with 7 new expansion rivets. 7. Use a cable tie to tie up the connecting cables. 8. Cutoff excess cable tie length. To install, carry out the above steps in reverse order. The torques must be carefully observed.
Page 793 Service and Support Booksize 14.1 Replacing the fan Replacing the fan in an Active Interface Module, 55 kW / 80 kW / 120 kW For Active Interface Modules 55 kW, 80 kW and 120 kW, the fans and fan cover are designed as one compact unit.
Page 794: Replacing The Fan On The Control Supply Module
Service and Support Booksize 14.1 Replacing the fan 14.1.4 Replacing the fan on the Control Supply Module Spare part fan (article number. 6SL3160-0AB00-0AA0) WARNING Danger of death when live parts with several supply circuits are touched Death or serious injury can result when live parts are touched. •...
Page 795 Service and Support Booksize 14.1 Replacing the fan 4. Release the 2 screws on the fan (Torx T20). 5. Remove the fan. Installing a fan 1. Check the air flow direction before installing the fan (the arrow on the fan must point towards the cooling ribs).
Page 796: Replacing The Fan On The 100 Kw Basic Line Module For Capacitor Cooling
Service and Support Booksize 14.1 Replacing the fan 14.1.5 Replacing the fan on the 100 kW Basic Line Module for capacitor cooling Table 14- 4 Removing the fan 1. Open the right housing cover by loosening the 6 marked 2. Withdraw the first fan cable by lightly pressing the con- screws.
Page 797 Service and Support Booksize 14.1 Replacing the fan 5. Completely remove the fan assembly. 6. Slightly expand the fan holding mechanism and remove the fan. Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 798 Service and Support Booksize 14.1 Replacing the fan Table 14- 5 Installing a fan 1. When using the new fan, observe the marking for the 2. Observe the cable routing. airflow direction. 4. Connect the 2 fan cables. 5. Close the housing cover and tighten the 6 screws. Tightening torque: 0.8 Nm ①...
Page 799: Replacing The Fan For Booksize Compact Components
Service and Support Booksize 14.1 Replacing the fan 14.1.6 Replacing the fan for Booksize Compact components Table 14- 6 Removing the fan Size 50 mm Size 75 mm 1. Remove the component from the drive line-up. 2. Remove the fan cover at the lower side of the component by releasing the catches. 3.
Page 800 Service and Support Booksize 14.1 Replacing the fan 4. Release the connector and remove the connecting cable. Table 14- 7 Installing a fan Size 50 mm Size 75 mm 1. Observed the air flow direction before installing the fan (the arrow on the fan must point towards the cooling ribs). 2.
Page 801: Forming The Dc Link Capacitors
Service and Support Booksize 14.2 Forming the DC link capacitors 14.2 Forming the DC link capacitors Description If the Line Modules and Motor Modules are kept in storage for more than two years, the DC- link capacitors have to be reformed. If this is not performed, the units could be damaged when they are switched on.
Page 802 Service and Support Booksize 14.2 Forming the DC link capacitors Date of manufacture The date of manufacture can be determined as follows: Table 14- 8 Production year and month Character Year of manufacture Character Month of manufacture 2010 1 ... 9 January to September 2011 October...
Page 803 Service and Support Booksize 14.2 Forming the DC link capacitors DANGER Danger to life through electric shock due to the residual charge of the DC-link capacitors Due to the DC-link capacitors, a hazardous voltage is present in the DC link for up to five minutes after the power supply has been switched off.
Page 804 Service and Support Booksize 14.2 Forming the DC link capacitors Figure 14-3 Forming circuit for Line Modules with PTC resistors Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 805 Service and Support Booksize 14.2 Forming the DC link capacitors Figure 14-4 Forming circuit for Motor Modules with incandescent lamps Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 806 Service and Support Booksize 14.2 Forming the DC link capacitors Figure 14-5 Forming circuit for Motor Modules with PTC resistors Procedure 1. Be sure to remove the DC-link bridge before forming the DC-link capacitors. 2. Make sure that the device does not receive a switch-on command (e.g. from the keyboard, BOP20 or terminal block).
Page 807: Recycling And Disposal
Service and Support Booksize 14.3 Recycling and disposal 14.3 Recycling and disposal Dispose of the product according to the applicable national regulations. The products described in this Equipment Manual are extensively recyclable on account of the low-toxic composition of the materials used. To recycle and dispose of your old device in an environmentally friendly way, please contact a company that disposes of electronic waste.
Page 808 Service and Support Booksize 14.3 Recycling and disposal Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 809: Appendix
Appendix List of abbreviations Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 810 Appendix A.1 List of abbreviations Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 811 Appendix A.1 List of abbreviations Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 812 Appendix A.1 List of abbreviations Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 813 Appendix A.1 List of abbreviations Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 814 Appendix A.1 List of abbreviations Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 815 Appendix A.1 List of abbreviations Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 816 Appendix A.1 List of abbreviations Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 817 Appendix A.1 List of abbreviations Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 818 Appendix A.1 List of abbreviations Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 819: Documentation Overview
Appendix A.2 Documentation overview Documentation overview Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 820 Appendix A.2 Documentation overview Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8...
Page 821: Index
Index Active Line Module, 154, 173, 195 Active Line Module Liquid Cooled, 211 Basic Line Filter for Basic Line Modules, 76 Basic Line Filter for Smart Line Modules, 81 Active Interface Module, 115 Basic Line Filters for Active Line Modules, 62 Active Line Module, 154, 173, 195 Basic Line Module, 223, 241 Active Line Module Liquid Cooled, 211...
Page 822 Index Materials and connections, 776 Braking Module Booksize, 495 Pressure, 774 Braking Module Booksize Compact, 511 Pressure drop, 774 Braking resistors for Braking Modules and Basic Cooling circuits, 771 Line Modules, 552 Current consumption (24 VDC), 699 Control Supply Module, 544 Damping resistor, 100 DC link rectifier adapter, 630 DRIVE-CLiQ cabinet bushing, 654...
Page 823 Index Braking Module Booksize Compact, 515 Basic Line Filters for Active Line Modules, 63 Braking resistors, 559 Basic Line Module with cold plate, 242 Basic Line Module with internal air cooling, 224 Braking Module Booksize, 490 Braking Module Booksize Compact, 503 Braking unit for 100 kW Basic Line Modules, 518 Electrical connection, 650 Control Supply Module, 532...
Page 824 Index Line reactors for Active Line Modules, 89 Active Line Modules Liquid Cooled, 222 Line reactors for Basic Line Modules, 104 Active Line Modules with Active Interface Line reactors for Smart Line Modules, 109 Modules, 172, 194, 210 Basic Line Modules, 239, 260 Motor Modules Booksize, 372, 406, 436 Motor Modules Booksize Compact, 480 Motor Modules Booksize Liquid Cooled, 454...
Page 825 Index Active Line Modules, cold plate, 207 Active Line Modules, external air cooling, 190 Active Line Modules, internal air cooling, 168 Basic Line Filter for Basic Line Modules, 80 Basic Line Filter for Smart Line Modules, 85 Basic Line Filters for Active Line Modules, 67 Basic Line Modules, 238 Basic Line Modules with cold plate, 258 Braking Module Booksize, 496...

Siemens SINAMICS S120 Manual

1 Fundamental Safety Instructions

2 System Overview

3 Line Connection and Line-Side Power Components

4 Line Modules Booksize

5 Line Modules Booksize Compact

6 Motor Modules Booksize

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Summary of Contents for Siemens SINAMICS S120