DURKOPP ADLER 581 Operating Instructions Manual
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DURKOPP ADLER 581 Operating Instructions Manual

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Summary of Contents for DURKOPP ADLER 581

  • Page 1 Operating Instructions...
  • Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG. Copyright © Dürkopp Adler AG 2019...

  • Page 3: Table Of Contents

    Software description ................61 5.1.1 Structure....................63 5.1.2 Operation modes ................. 63 Operator level..................65 5.2.1 Basic operation..................65 5.2.2 Single buttonhole mode............... 65 5.2.3 Sequential mode ................. 66 5.2.4 Adjusting the cutting length ..............68 Operating Instructions 581 - 02.0 - 05/2019...
  • Page 4 E-group....................94 5.9.6 Threading position ................96 5.9.7 Operation mode................... 98 5.9.8 Tension data..................99 5.9.9 Multiflex (581-321 and 581-341 only) ..........101 5.9.10 ZZ offset .................... 103 5.9.11 Cut control ..................104 5.9.12 Spec.funct..................104 5.10 Menu item Operat. config ............105 5.10.1...
  • Page 5 10.2.2 Error Messages ................. 174 10.3 Errors in sewing process ..............183 Technical data ................. 187 11.1 Data and characteristic values ............187 11.2 Requirements for trouble-free operation ........... 187 Glossary ................... 189 Operating Instructions 581 - 02.0 - 05/2019...
  • Page 6 Table of Contents Appendix ..................193 13.1 Tabletop drawing ................193 13.2 Wiring diagram .................. 194 Operating Instructions 581 - 02.0 - 05/2019...

  • Page 7: About These Instructions

    Specifically, the chapter Setup ( p. 147) is important for specialists. Service Instructions are supplied separately. With regard to minimum qualification and other requirements to be met by personnel, please also follow the chapter Safety ( p. 9). Operating Instructions 581 - 02.0 - 05/2019...

  • Page 8: Representation Conventions - Symbols And Characters

    Lists are marked by bullet points. Result of performing an operation  Change to the machine or on the display/control panel. Important Special attention must be paid to this point when performing a step. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 9: Other Documents

    Each manufacturer has performed a hazard assessment for these purchased parts and confirmed their design compliance with applicable European and national regulations. The proper use of the built-in components is described in the corresponding manufacturer's instructions. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 10: Liability

    Leave machines, equipment and packaging material in the condition in which they were found when the damage was discovered. This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 11: Safety

    The power plug may only be assembled to the connection cable by qualified specialists. Obligations Follow the country-specific safety and accident prevention of the operator regulations and the legal regulations concerning industrial safety and the protection of the environment. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 12 Safety equipment should not be disassembled or deactivated. equipment If it is essential to disassemble or deactivate safety equipment for a repair operation, it must be assembled and put back into oper- ation immediately afterward. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 13: Signal Words And Symbols Used In Warnings

    If ignored, environmental damage can result NOTICE (without hazard symbol) If ignored, property damage can result Symbols The following symbols indicate the type of danger to personnel: Symbol Type of danger General Electric shock Operating Instructions 581 - 02.0 - 05/2019...
  • Page 14 Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in serious or even fatal injury if ignored. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 15 CAUTION Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in environmental damage if ignored. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 16 Safety Operating Instructions 581 - 02.0 - 05/2019...

  • Page 17: Machine Description

    Machine description Machine description Components of the machine Fig. 1: Components of the machine ① ③ ② (1) - Button for threading mode (3) - Control panel (2) - Buttons Operating Instructions 581 - 02.0 - 05/2019...

  • Page 18: Control Panel

    The OP5000 control panel is located on the side of the machine and is connected to the control. Using the control panel, you can adjust the functions for the relevant buttonhole. The control panel comprises: • Display • Buttons Operating Instructions 581 - 02.0 - 05/2019...
  • Page 19 • Moves one level down • Changes to previous buttonhole shape ④ • Moves to the menu item one field lower • Reduces values ⑤ • Calls up values • Saves changed values Operating Instructions 581 - 02.0 - 05/2019...
  • Page 20 • Changes to the next buttonhole shape ⑦ • Moves to the menu item one field higher • Increases values ⑧ • Calls up service mode ⑨ • Calls up the setting mode for button- hole sequences Operating Instructions 581 - 02.0 - 05/2019...

  • Page 21: Operation

    Complete the following steps in preparation of sewing before starting to work: • Inserting/changing the needle • Threading the needle thread • Threading and winding on the hook thread • Adjusting the thread tension Operating Instructions 581 - 02.0 - 05/2019...

  • Page 22: Switching On And Off The Machine

    YYYY-MM-DD stands for the current date: Fig. 4: Switching on the power supply  The machine moves to the loading position and is ready to sew when the main menu ( p. 61) appears. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 23 Turn the main switch (1) into position 0.  All drives and the control are disconnected from the mains grid. The following appears on the display: Fig. 5: Switching off the power supply Operating Instructions 581 - 02.0 - 05/2019...

  • Page 24: Activating And Deactivating Threading Mode

    The sewing drive is separated from the power supply. The slitting blade is switched off.  You can now: • insert the needle • thread the hook thread • thread the needle thread • thread the gimp thread Operating Instructions 581 - 02.0 - 05/2019...

  • Page 25: Inserting/Changing The Needle

    To insert or change the needle: Loosen the screw (1). Pull the needle (2) from the needle bar. Insert the new needle into the hole in the needle bar until it reaches the end stop. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 26 Align the needle (2) such that the groove is facing forward and the flat part (only in needle system 579) on the needle piston (3) is facing to the left in the direction of the screw (1). Tighten the screw (1). Operating Instructions 581 - 02.0 - 05/2019...

  • Page 27: Threading The Needle Thread

    To thread the needle thread: Press the Threading mode button. Switch off the machine. Fit the thread reel (2) on the thread reel holder. Insert the needle thread through the hole (1) in the unwinding bracket. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 28 (3) - Guide If using threads that are very smooth, you can also assemble the guide (3) on the unwinding bracket and thread the needle thread through the guide (3) as shown above. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 29 Insert the needle thread from the rear to the front through guide (5). Feed the needle thread from the left to the right through guide (4). Feed the needle thread from the right to the left through guide (7). Operating Instructions 581 - 02.0 - 05/2019...
  • Page 30 Fig. 12: Threading the needle thread (4) ⑫ (12) - Tensioner 10. Feed the needle thread through the tensioner (12) from the side. 11. Insert the needle thread from the back to the front through the needle eye. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 31: Threading The Hook Thread

    If you do not wish to re-thread the hook thread completely, you can use a weaver's knot to tie a new thread to the old thread. You can then proceed by pulling through the new thread carefully. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 32 Switch off the machine.  The hook rotates into the threading position. Fit the thread reel (2) on the thread reel holder (3). Insert the hook thread through the hole (1) in the unwinding bracket. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 33 (8) - Hole (6) - Guide Pivot the cover (5). Swivel up the machine. Slide the threading wire (7) through the hole (8).  The threading wire (7) will exit the guide (6). Operating Instructions 581 - 02.0 - 05/2019...
  • Page 34 (7) - Threading wire 10. Slide the threading wire (7) through the guide (9). 11. Feed the hook thread through the hole (8) and insert it into the loop of the threading wire (7). Operating Instructions 581 - 02.0 - 05/2019...
  • Page 35 14. Guide the hook thread clockwise around the tensioner (13). 15. Guide the hook thread over pin (12). 16. Feed the hook thread through the spring (11) from the bottom. 17. Feed the hook thread through guide (10) from the bottom. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 36 18. Feed the hook thread through hole (17). 19. Push the spreader (16) to the side. 20. Feed the hook thread through hole (18) from the bottom. 21. Feed the hook thread through the throat plate (15) from the bottom. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 37: Threading The Gimp Thread

    If you do not wish to re-thread the gimp thread completely, you can use a weaver's knot to tie a new thread to the old thread. You can then proceed by pulling through the new thread carefully. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 38: Threading The Gimp Thread (Subclass 121 And 321)

     The hook rotates into the threading position. Remove the clamping plates. Fit the thread reel (2) on the thread reel holder (3). Insert the gimp thread through the hole (1) in the unwinding bracket. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 39 (7) - Guide (5) - Guide (8) - Hole (6) - Cover Pivot the cover (6). Slide the threading wire (4) through guide (5).  The threading wire (4) will exit guide (7). Operating Instructions 581 - 02.0 - 05/2019...
  • Page 40 12. Feed the gimp thread behind the plate (9) from bottom to top. 13. Feed the gimp thread through guide (12) from the front. 14. Feed the gimp thread through the hole (13). Operating Instructions 581 - 02.0 - 05/2019...
  • Page 41 Operation Fig. 23: Threading the gimp thread (4) 15. Place the clamping plates. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 42: Threading The Gimp Thread (Subclass 141 And 341)

     The hook rotates into the threading position. Remove the clamping plates. Fit the thread reel (2) on the thread reel holder (3). Insert the gimp thread through the hole (1) in the unwinding bracket. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 43 Thread the gimp thread through the hole (8) and insert it into the loop of the threading wire (7). Pull the threading wire (7) with the gimp thread through guide (5). Use compressed air to blow the gimp thread through guide (7). Operating Instructions 581 - 02.0 - 05/2019...
  • Page 44 10. Feed the gimp thread through guide (11) from the front. 11. Feed the gimp thread behind the plate (10) from bottom to top. 12. Feed the gimp thread from bottom to top through guide (12). Operating Instructions 581 - 02.0 - 05/2019...
  • Page 45 13. Feed the gimp thread behind the plate (15) from bottom to top. 14. Feed the gimp thread through guide (14) from the front to the rear. 15. Feed the gimp thread through the hole (13). Operating Instructions 581 - 02.0 - 05/2019...
  • Page 46 Operation Fig. 28: Threading the gimp thread (5) 16. Place the clamping plates. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 47: Threading The Gimp Thread (Subclass 151)

     The hook rotates into the threading position. Remove the clamping plates. Fit the thread reel (2) on the thread reel holder (3). Insert the gimp thread through the hole (1) in the unwinding bracket. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 48 Thread the gimp thread through the hole (8) and insert it into the loop of the threading wire (7). Pull the threading wire (7) with the gimp thread through guide (5). Use compressed air to blow the gimp thread through guide (7). Operating Instructions 581 - 02.0 - 05/2019...
  • Page 49 10. Feed the gimp thread through guide (10) from the front. 11. Feed the gimp thread through hole (11) from the bottom. 12. Feed the gimp thread through hole (12) from the front. 13. Feed the gimp thread through the hole (13). Operating Instructions 581 - 02.0 - 05/2019...
  • Page 50 Operation Fig. 32: Threading the gimp thread (4) ⑭ (14) - Knife 14. Place the clamping plates. 15. Cut the gimp thread off at the knife (14). Operating Instructions 581 - 02.0 - 05/2019...

  • Page 51: Thread Tension

    To adjust the needle thread tension: Set the main tension for the sewing process using the control panel ( p. 69). Set the residual tension (cutting tension) using the control panel. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 52: Adjusting The Hook Thread Tension

    • Increase the hook thread tension: turn clockwise • Reduce the hook thread tension: turn counterclockwise Swivel down the machine head. The length of the starting thread can be adjusted by changing the thread tension at the start. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 53: Removing And Fitting Clamping Plates

    Remove the clamping plate (2) sideways to the right. Slightly raise the left clamping plate (1) at the back and pull it backwards. Remove the clamping plate (1) sideways to the left. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 54 Fig. 35: Fitting clamping plates ③ (3) - Pin To fit the clamping plates: Push the clamping plate forward into the mounting. Allow the clamping plate to engage at the back into the pin (3). Operating Instructions 581 - 02.0 - 05/2019...

  • Page 55: Swiveling The Sewing Machine Up And Down

    Hold the machine firmly when swiveling it down. NOTICE Property damage may occur! Operating the machine when it is swiveled up can result in material damage. Always swivel the machine down before starting to sew. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 56 Once you have completed the activities you have planned, swivel the machine back down again. Swiveling the sewing machine down To swivel the machine down: Hold the machine firmly. Pull out the locking bolt (1). Swivel the machine down slowly. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 57: Changing The Knife

    Insert the new knife (4) to the base of the slot and bend in the direction of the arrow. Re-tighten the screws (1). Tighten the downholder using the screw (1). Important The knife must not project outside the downholder! Operating Instructions 581 - 02.0 - 05/2019...

  • Page 58: Sewing

    • Button 1: Clamps are opened or closed, respectively. • Button 2: If the clamps are not lowered, they are lowered now. The sewing process starts. The buttons facilitate quick-stop during sewing. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 59 • Canceling the sewing process • Continuing the sewing process Canceling the sewing process To cancel the sewing process: Press button 1. Continuing the sewing process To continue the sewing process: Press button 2. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 60: Sewing With The Pedal

     The sewing procedure is canceled. Continuing the sewing process To continue the sewing process: Press the button on the control panel Information You can also use the buttons on the machine for quick-stop ( p. 56). Operating Instructions 581 - 02.0 - 05/2019...
  • Page 61 To remove the finished sewing material: Feed the hook thread and the gimp under the thread clamp (2). Pull both threads from right to left along the knife (1).  The threads are cut. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 62 Operation Operating Instructions 581 - 02.0 - 05/2019...

  • Page 63: Programming

    ② ⑥ ⑤ ③ ④ (1) - Sequential number (4) - Piece counter (2) - Buttonhole sequence (5) - Cutting mode (3) - Buttonhole shape (6) - Cutting length (7) - Thread tension Operating Instructions 581 - 02.0 - 05/2019...
  • Page 64 2 knife positions are possible. Active monoflex mode is indicated by display of a bar next to the buttonhole shape: Fig. 42: Monoflex mode ⑨ ⑩ (9) - Knife position 1 (10) - Knife position 2 Operating Instructions 581 - 02.0 - 05/2019...

  • Page 65: Structure

    Fig. 43: Display for automatic operation After sewing a buttonhole, the control changes automatically to the next buttonhole shape. After sewing the last buttonhole, the control changes back to the first buttonhole shape within the sequence. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 66 Precisely 2 programs must be entered in the sequence. Light barrier mode can be recognized by the symbol (1). Fig. 45: Light barrier mode ① (1) - Symbol Operating Instructions 581 - 02.0 - 05/2019...

  • Page 67: Operator Level

    Fig. 46: Single buttonhole mode ① ③ ② (1) - Buttonhole shape (2) - Values (3) - Buttonhole number To select a pre-programmed buttonhole: Using the button, navigate to the field Buttonhole number (3). Operating Instructions 581 - 02.0 - 05/2019...

  • Page 68: Sequential Mode

    There are 2 steps for selecting a buttonhole in sequential mode: Order Select a sequential number. Select a buttonhole. Fig. 47: Sequential mode ① ④ ③ ② (1) - Buttonhole shape (3) - Sequence (2) - Values (4) - Sequential number Operating Instructions 581 - 02.0 - 05/2019...
  • Page 69 Sequence (3). Press the button. Use the button to change operating mode.  The arrows between the buttonhole shapes appear or disappear as appropriate. Confirm the selection with the button. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 70: Adjusting The Cutting Length

    To adjust the cutting length: Use the button to navigate to the field Cutting length (1). Press the button.  The cursor flashes. Use the buttons to set the desired value. Confirm with the button. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 71: Adjusting The Thread Tension

    To adjust the thread tension: Use the button to navigate to the field Thread tension (1). Press the button.  The cursor flashes. Use the buttons to set the desired value. Confirm with the button. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 72: Adjusting The Cutting Mode

    To adjust the cutting mode: Use the button to navigate to the field Cutting mode (1). Press the button.  The cursor flashes. Use the buttons to set the desired value. Confirm with the button. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 73: Initializing The Piece Counter

     The menu bar changes. Hold the button for approx. 2 seconds.  The piece counter is set to 0 and the display changes back to the main menu ( p. 65). Operating Instructions 581 - 02.0 - 05/2019...

  • Page 74: Buttonhole Programming

    ( p. 65). Press the button. Select the desired buttonhole number using the buttons Press the button. Using the buttons select the bartack form Press the button. Select the desired bartack using the buttons Operating Instructions 581 - 02.0 - 05/2019...
  • Page 75 Overlap in the eyelet (only for eyelet machines): Overlap of seam beginning and seam end. Thread cutting length: For subclass 581-112 or 581-312, you can adjust the length of needle thread and hook thread on the underside of the buttonhole. Stitch condensing increases the seam safety at the seam beginning and at the seam end.
  • Page 76 Eye angle: The buttonhole eye can be inclined slightly to the left or right. Zigzag stitch adjustment: The mechanically set zigzag stitch width can be reduced by up to 1.0 mm or increased by up to 0.5 mm. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 77 - from 31 mm buttonhole length 4 stages In this menu item, you can increase or reduce the pre- set cutting force, depending on the buttonhole length. Flexible cutting: Monoflex mode 581-312 or 581-321 or 581-341 Operating Instructions 581 - 02.0 - 05/2019...
  • Page 78 Round tack settings S.p.m. in the round tack: Min. 6 to max. 12 stitches can be set in the round tack or 4 to 10 stitches in the lower semi-circle. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 79 Overlap in the round tack: Overlap of seam beginning and seam end in the round tack. Gimp monitoring (only for additional equipment 581-141 and 581-341): Monitoring on/off, as to whether the gimp thread is inserted. Following buttonhole: Number of the buttonhole that is sewn directly after this buttonhole without opening the clamps.

  • Page 80: Sequence Programming

    (1) - Position within the sequence (3) - Number of buttonholes (2) - Buttonhole number Select the desired sequential number using the buttons Press the button.  The following appears on the display: Operating Instructions 581 - 02.0 - 05/2019...
  • Page 81 10. Use the buttons to set the desired number of buttonholes (3 column of the display). 11. Confirm with the button. You can add further buttonhole programs. Start again with step 1. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 82: Deleting A Buttonhole At The End Of A Sequence

    Press the button. Select the desired buttonhole program using the buttons Press the button. When you want to quit setting mode, press the button. This will take you back to the operator level. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 83: Inserting A Buttonhole Within A Sequence

    0. Press the button.  The sequential mode is switched off. Press the button.  The setting mode is ended. This will take you back to the operator level. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 84: Service Menu

     The input mask for the code appears on the display. Using the arrow buttons enter the code 2548. Press the button.  The service menu appears on the display: Operating Instructions 581 - 02.0 - 05/2019...
  • Page 85 You can select the individual menus using the arrow buttons. The selected menu is activated by pressing the button. To exit the service menu: Press the button.  The control switches back to the main menu. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 86: Buttonhole Cycle

    • 2: Sewing time (measured from the start to the end of sewing)  Changes to the parameters will apply to the cycle time and the sewing time. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 87: Menu Structure

     p. 93 E-group  p. 94 1.5.1 Subcl. 1.5.2 E-group Threading mode  p. 96 1.6.1 Standard 1.6.2 Parallel Operation mode  p. 98 1.7.1 Standard 1.7.2 Sample 1.7.3 Tandem 1.7.4 Indexer Operating Instructions 581 - 02.0 - 05/2019...
  • Page 88  p. 105 change Language  p. 105 language, and technical 2.1.1 Deutsch settings 2.1.2 English 2.1.3 Numbers Start mode  p. 107 Sewing light  p. 109 Button beeps  p. 110 Operating Instructions 581 - 02.0 - 05/2019...
  • Page 89 3.3.1 Import 3.3.2 Export Events  p. 125 3.4.1 All events 3.4.2 Latest events Data transfer Load/save files Import  p. 128 Export  p. 129 Reset data Reset data  p. 130 Operating Instructions 581 - 02.0 - 05/2019...

  • Page 90: Menu Item Machine Config

    Loading 0-68 position: Distance from the cutting point To adjust the loading position: Select Machine config in the service menu ( p. 82). Press the button.  The following appears on the display: Operating Instructions 581 - 02.0 - 05/2019...
  • Page 91 Programming Fig. 56: Load.pos Press the button.  68 appears on the display. The preset value is identical to the seam start position. Enter the desired value using the arrow buttons. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 92: Zigzag Stitch Width

    To check the zigzag stitch width: Select ( p. 82) Machine config in the service menu . Press the button. Press the button as often as required until Zig-zag is highlighted on the display. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 93 Programming Fig. 57: Zig-zag Under Zig-zag the set value (here: 2) is displayed. You can only adjust the zigzag stitch width using the corresponding sewing equipment ( p. 94). Operating Instructions 581 - 02.0 - 05/2019...

  • Page 94: Thread Mon

    Thread mon. is highlighted on the display. Fig. 58: Thread mon. Press the button.  7 appears on the display. Enter the desired value using the arrow buttons. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 95: Cut. Time

    Press the button. Press the button as often as required until Cut. time is highlighted on the display. Fig. 59: Cut. time Press the button. Enter the desired value using the arrow buttons. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 96: E-Group

    Select Machine config in the service menu ( p. 82). Press the button. Press the button as often as required until E-group is highlighted on the display. Fig. 60: E-group (1) Press the button.  The following appears on the display: Operating Instructions 581 - 02.0 - 05/2019...
  • Page 97 E1121 E1151 E1171 E1190 E1195 E1201 E1221 E1202 E1222 E1204 E1224 E1401 E1421 E1403 E1423 E1501 E1521 E1502 E1522 E1504 E1524 E1551 E1571 E1553 E1573 E1590 E1595 E3101 E3121 E3201 E3221 E3401 E3421 Operating Instructions 581 - 02.0 - 05/2019...

  • Page 98: Threading Position

    To adjust the threading position: Select Machine config in the service menu ( p. 82). Press the button. Press the button as often as required until Threading position is highlighted on the display. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 99 Programming Fig. 62: Threading position Press the button.  Standard appears on the display. Press the button.  Parallel b/h appears on the display. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 100: Operation Mode

    To set the operating mode: Select Machine config in the service menu ( p. 82). Press the button. Press the button as often as required until Operation mode is highlighted on the display. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 101: Tension Data

    The corresponding values will be enclosed with the magnet in a new order. To adjust the tension data: Select Machine config in the service menu ( p. 82). Press the button.  The following appears on the display: Operating Instructions 581 - 02.0 - 05/2019...
  • Page 102 If you want to change the highlighted characteristic value, press the button. If you want to change a different characteristic value, press the button as often as required until that value is highlighted. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 103: Multiflex (581-321 And 581-341 Only)

    • Knife number for right knife To adjust the cutting system: Select Machine config in the service menu ( p. 82). Press the button. Press the button as often as required until Multiflex is highlighted on the display. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 104 Programming Fig. 65: Multiflex Press the button.  Mono appears on the display. Press the button.  Multi appears on the display. Press the button. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 105: Zz Offset

    The sub-item ZZ offset is used to set the compensation for the zigzag stitch offset. Parameters in the ZZ offset sub-item Possible Icon Entry Meaning Preset value value range ZZ offset Zigzag stitch 0.8-1.6 offset Operating Instructions 581 - 02.0 - 05/2019...

  • Page 106: Cut Control

    • Only open clamps in the loading position (1) • Subsequent sewing pattern (2) • Extended min or max limits (4) • Open clamps together (8) • Extra-long buttonholes (16) Up to 31 combinations are possible here. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 107: Menu Item Operat. Config

    • English the user • Numerical interface To select the language: Select Operat. config in the service menu ( p. 82). Press the button.  The following appears on the display: Operating Instructions 581 - 02.0 - 05/2019...
  • Page 108 Fig. 66: Language (1) Press the button.  The following appears on the display: Fig. 67: Language (2) Press the button as often as required until the desired language is highlighted. Press the button. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 109: Push Buttons

    To convert the way in which the buttons function: Select Operat. config in the service menu ( p. 82). Press the button.  The following appears on the display: Operating Instructions 581 - 02.0 - 05/2019...
  • Page 110 Press the button so that Push buttons is highlighted on the display. Press the button.  2 appears on the display. Press the button.  1 appears on the display. Press the button. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 111: Sewing Light

    Sewing light is highlighted on the display. Press the button.  100 appears on the display. Press the button as often as required until the desired brightness is achieved. Press the button. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 112: Button Beeps

    Press the button as often as required until Button beeps is highlighted on the display. Press the button.  0 appears on the display. Set the desired beep duration using the arrow buttons. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 113: Menu Item Test Functions

    Additional measuring equipment is not required. To select the sub-item Multi test: Select Test functions in the service menu ( p. 82). Press the button.  The following appears on the display: Operating Instructions 581 - 02.0 - 05/2019...
  • Page 114 Fig. 70: Multi test Press the button.  The following options are available: • Output test • Input test • Auto input test • Sewing motor test • Step.motor test • Flash test • RAM test Operating Instructions 581 - 02.0 - 05/2019...
  • Page 115 Press the button.  The output is switched over. Functions of the operating elements Output Function Needle thread trimmer; on the 581-112 and 581-312, additional hook thread trimmer Hook thread tension Fabric clamp Spreader Operating Instructions 581 - 02.0 - 05/2019...
  • Page 116 Needle thread catcher to the sewing material Open the needle thread catcher Needle thread catcher to the needle Hook thread trimmer; only on the 581-121, 581-141 and 581-321, 521-341 Multiflex knife Multiflex cutting block Slitter You can quit the output test using the button.
  • Page 117 To perform the automatic input test: Select Auto input test. Press the button.  When the status of an input is changed, this input is auto- matically displayed. You can quit the automatic input test using the button. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 118 To carry out the sewing motor test: Select Motor test. Press the button. Use the button to increase the speed. Use the button to reduce the speed. Quit the motor test using the button. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 119 X = X-direction (transverse movement of the fabric support plate) Y = Y-direction (longitudinal movement of the fabric support plate) Z = Z-direction (rotation of the sewing mechanism) Quit the stepper motor test using the button. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 120 When the RAM test is ended, one of two events is displayed: • OK = Working memory is working properly • Error = Error in the working memory Quit the RAM test using the button. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 121: Sewing Process

    Select Test functions in the service menu ( p. 82). Press the button.  The following appears on the display: Fig. 71: Sewing process Press the button so that Sewing proc. is highlighted on the display. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 122 • 2 = After switching the valves for the relevant thread cutting system, the sewing process is stopped. • 3 = After switching each valve, the sewing process is stopped. You can quit the test program, by pressing and then Operating Instructions 581 - 02.0 - 05/2019...
  • Page 123 In the sub-item St.cont.operat a continuous run can be started. Before the start of sewing, a security prompt is first displayed, which must be confirmed with Yes. To start a continuous run: Select St.cont.operat. Press the button. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 124 To check the sewing tools: Select Looper adjust. Press the button.  The machine performs a reference run. The following appears on the display: Fig. 72: Looper adjust (1) ① (1) - Locking peg Operating Instructions 581 - 02.0 - 05/2019...
  • Page 125 Remove the locking peg (1) again. Press the button.  The sewing motor moves into the test position 2 (looping stroke left). The following appears on the display: Fig. 74: Looper adjust (3) Operating Instructions 581 - 02.0 - 05/2019...
  • Page 126  The sewing motor moves into the test position 3 (looping stroke right). The following appears on the display: Fig. 75: Looper adjust (4) You can check the hook position and adjust it if necessary as described above. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 127: Events

    To select the sub-item Events: Select Test functions in the service menu ( p. 82). Press the button. Select Events. Press the button.  The following options are available: • All events • Latest events Operating Instructions 581 - 02.0 - 05/2019...
  • Page 128 To call up all events: Select All events. Press the button.  All events are displayed. You can also display other events by pressing the button. You can quit the sub-item using the button. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 129 Troubleshooting ( p. 171). Example: Fig. 77: Latest events To call up the latest events: Select Latest events. Press the button.  The latest events are displayed. You can quit the sub-item using the button. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 130: Menu Item Data Transfer

    Fig. 78: Import (1) Press the button.  The data is imported. If the buttonhole programs originated from a machine with a different subclass or from other equipment, the following information is shown on the display: Operating Instructions 581 - 02.0 - 05/2019...

  • Page 131: Export

    USB key. To select the sub-item Export: Select Data transfer in the service menu ( p. 82). Press the button. The following appears on the display: Fig. 80: Export (1) Operating Instructions 581 - 02.0 - 05/2019...

  • Page 132: Menu Item Reset Data

    To do this, re-entering the code is requested (for reasons of security). Only the calibration values and the set subclass are retained. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 133: Maintenance

    Remove thread residues  Remove any sewing dust in the area below  the throat plate Check the oil level  Check and clean the toothed belt  Lubricate the cutting punch  Operating Instructions 581 - 02.0 - 05/2019...
  • Page 134 Lubricate the felt at the cam plate  Pneumatic system Check the water level in the pressure  regulator Clean the filter element in the compressed air  maintenance unit Check the tightness of the system  Operating Instructions 581 - 02.0 - 05/2019...

  • Page 135: Cleaning

    If a vacuum is available, it is recommended to vacuum the sewing waste. If required, empty the cutting waste from the suction container. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 136: Lubricating

    For topping off the oil reservoir, use only lubricating oil DA 10 or oil of equivalent quality with the following specifications: • Viscosity at 40 °C:10 mm • Flash point: 150 °C Operating Instructions 581 - 02.0 - 05/2019...
  • Page 137 Container Part no. 250 ml 9047 000011 9047 000012 9047 000013 9047 000014 Fig. 82: Lubricating (1) ① (1) - Cutting punch Lubricate the machine as follows: Lubricate the cutting punch (1). Operating Instructions 581 - 02.0 - 05/2019...
  • Page 138 (2) - Cam disk Lubricate the felt at the cam disk (2). Fig. 84: Lubricating (3) ④ ③ (3) - Felt (4) - Clamping arm Lubricate the felts (3) of the clamping arms (4). Operating Instructions 581 - 02.0 - 05/2019...

  • Page 139: Servicing The Pneumatic System

    Check the operating pressure on a daily basis. Fig. 85: Adjusting the operating pressure ① ② (1) - Pressure regulator (2) - Pressure gage To adjust the operating pressure: Pull the pressure regulator (1) up. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 140: Draining The Water-Oil Mixture

    Check the level of the water-oil mixture in the collection tray (2). Fig. 86: Draining the water-oil mixture ① ② ③ (1) - Filter element (3) - Drain screw (2) - Collection tray Operating Instructions 581 - 02.0 - 05/2019...

  • Page 141: Cleaning The Filter Element

    ③ (1) - Filter element (3) - Drain screw (2) - Collection tray To clean the filter element: Disconnect the machine from the compressed air supply. Drain the water-oil mixture ( p. 138). Operating Instructions 581 - 02.0 - 05/2019...
  • Page 142 Blow out the filter element (1) using the compressed air gun. Wash out the filter tray using benzine. Tighten the filter element (1). Tighten the collection tray (2). Tighten the drain screw (3). 10. Connect the machine to the compressed air supply. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 143: Changing Cutting Blocks And Knife

    To change the cutting block: Loosen the screw (1) (Allen key in the accessories). Pull the cutting block (2) forward and remove. Insert the new cutting block and push to the end stop. Re-tighten the screw (1). Operating Instructions 581 - 02.0 - 05/2019...
  • Page 144 (3) - Knife (4) - Screw To change the knife: Loosen the screw (4). Pull the knife (3) forward and remove. Insert the new knife and push to the end stop. Re-tighten the screw (4). Operating Instructions 581 - 02.0 - 05/2019...

  • Page 145: Subclass With Multiflex

    When the compressed air is connected ( p. 158), the cutting block holder automatically moves back up. Information If you want to use a cutting block with a different length, you must make the appropriate setting on the control panel ( Service Instructions). Operating Instructions 581 - 02.0 - 05/2019...
  • Page 146 If you cannot remove the knife, slightly loosen the screw of the second knife. Information If you want to use a knife with a different shape, you must make the appropriate settings on the control panel ( Service Instructions). Operating Instructions 581 - 02.0 - 05/2019...

  • Page 147: Parts List

    Maintenance Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Operating Instructions 581 - 02.0 - 05/2019...
  • Page 148 Maintenance Operating Instructions 581 - 02.0 - 05/2019...

  • Page 149: Setup

    Removing the transport locks All transport locks must be removed prior to setup. To remove the transport locks: Remove the lashing straps and wooden blocks from the • Machine head • Stand • Stand Operating Instructions 581 - 02.0 - 05/2019...
  • Page 150 The screw prevents the machine head from swiveling up during transport. Fig. 93: Removing the transport lock of the clamping plates ② ② (2) - Screws Remove screws (2). The screws prevent the clamping plates from falling out. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 151: Assembling The Stand

    • Assembling the compressed air maintenance unit ( p. 159) Assembling the tabletop If you wish to make your own tabletop, use the drawing ( p. 193) as a template for the dimensions. The tabletop should be approx 40 mm thick. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 152: Using The Ring Bolt

    To use the ring bolt: Screw the ring bolt (1) onto the machine. Lift the machine (2) into the stand. When the machine has been assembled, unscrew the ring bolt (1) again. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 153: Attaching The Reel Stand

    Information You must adjust the centering piece to suit the type of thread reel. Incorrect adjustments can result in sewing disruptions. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 154: Securing The Stand

    Screw both support plates (3) on the nut (2) as far down as required to ensure that the machine is firm and secure. Screw the counternut (1) upward. Tighten the counternut (1) slightly. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 155: Adjusting The Working Height

    Adjust the tabletop of the machine so that it is level at the desired working height. To avoid jamming, slide the tabletop in or out evenly at both sides. Tighten the screws (1). Operating Instructions 581 - 02.0 - 05/2019...

  • Page 156: Assembling The Control

    To assemble the control: Use screws to mount the control to the underside of the tabletop at positions (1) and (2). The side housing the type plate will be pointing to the left. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 157 (4), and the connections (3) on the housing are labeled correspondingly. The cable and connection have the same designation or the same symbol. Connect all plugs with the connections. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 158: Electrical Connection

    To establish the electrical connection: Connect the machine in accordance with the wiring diagram ( p. 194). 7.11 Establishing equipotential bonding To establish equipotential bonding: Establish equipotential bonding in accordance with the wiring diagram ( p. 194). Operating Instructions 581 - 02.0 - 05/2019...

  • Page 159: Assembling The Suction Container

    Cutting waste is extracted via the hose (3) into the container (4). Screw the angle piece (1) onto the injector. Connect the suction container with the pressure supply via the hose (2). Operating Instructions 581 - 02.0 - 05/2019...

  • Page 160: Pneumatic Connection

    • Connection hose, 5 m long, Ø = 9 mm • Hose connectors and hose clamps • Coupling socket and coupling cover R ¼ Operating Instructions 581 - 02.0 - 05/2019...

  • Page 161: Assembling The Compressed Air Maintenance Unit

    Assemble the compressed air maintenance unit (1) to the stand using screws (2). Fig. 103: Assembling the compressed air maintenance unit (2) ⑥ ③ ④ ⑤ (3) - Distributor (5) - Hose (4) - Valve (6) - Connection hose Operating Instructions 581 - 02.0 - 05/2019...

  • Page 162: Adjusting The Operating Pressure

    The operating pressure cannot deviate by more than ± 0.5 bar. Fig. 104: Adjusting the operating pressure ① ② (1) - Pressure regulator (2) - Pressure gage To adjust the operating pressure: Pull the pressure regulator (1) up. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 163: Checking The Lubrication

    9047 000014 You need to supply the wicks and felts as well as the hook and the needle bar with a small amount of oil during setup / after an extended standstill period. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 164 (3) - Needle bar (2) - Wick Soak wicks (1) and (2) with a little oil. Add 1-2 drops of oil to the pendulum sleeve and needle bar (3). Tighten the head and side covers on. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 165 Soak the wick (4) with a little oil. Fig. 107: Lubricating the machine (3) ⑥ ⑦ (6) - Spreader plate (7) - Spreader Add 1-2 drops of oil to the spreader plate (6) and the spreader (7). Operating Instructions 581 - 02.0 - 05/2019...
  • Page 166 Fig. 109: Topping off the oil (2) ③ ④ (3) - Filler opening (4) - Oil reservoir Top off the oil reservoir (4) through the filler opening (3) up to the max mark. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 167: Adjusting The Material Edge Guides

    (2) on the right and left sides. Loosen the screws (1) on the right and left sides. Set the sewing position by moving the material edge guides (2) to and fro. Tighten the screws (1) again. Operating Instructions 581 - 02.0 - 05/2019...

  • Page 168: Performing A Test Run

    If the splash screen does not appear on the control panel after switching on even after waiting for a long time, this means that there is no software on the control. In this case, the software must first be installed (Service Instructions). Operating Instructions 581 - 02.0 - 05/2019...

  • Page 169: Decommissioning

    Remove residual oil from the oil pan using a cloth. Cover the control panel to protect it from soiling. Cover the control to protect it from soiling. Cover the entire machine if possible to protect it from contamination and damage. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 170 Decommissioning Operating Instructions 581 - 02.0 - 05/2019...

  • Page 171: Disposal

    When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Follow the national regulations when disposing these materials. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 172 Disposal Operating Instructions 581 - 02.0 - 05/2019...

  • Page 173: Troubleshooting

    Threading mode button on the head cover to return to sewing mode The thread breaks during • Press the button on the sewing head cover to move to the threading position Operating Instructions 581 - 02.0 - 05/2019...
  • Page 174 OK button or button 2, gimp monitoring) or stopped with the ESC button or button 1 The serial number of • Press the OK button the machine has not been • Contact DA Service entered Operating Instructions 581 - 02.0 - 05/2019...
  • Page 175 • Continue with YES: Caution! the update will overwrite the existing data Continue with NO: Abort • Order and upload the correct software Machine ID has not been • Press the OK button initialized Operating Instructions 581 - 02.0 - 05/2019...

  • Page 176: Error Messages

    Sewing motor current feed • Sewing motor blocked • Remove blockage fault • Encoder cable not • Check the encoder connected or defective cable and replace, if • Encoder defective necessary • Replace sewing motor Operating Instructions 581 - 02.0 - 05/2019...
  • Page 177 • Reference switch defective 1052 Sewing motor excess • Sewing motor cable • Replace sewing motor current defective cable • Sewing motor defective • Replace sewing motor • Control defective • Replace control Operating Instructions 581 - 02.0 - 05/2019...
  • Page 178 • Encoder defective if necessary • Replace sewing motor 1330 No response from sewing • Switch off and on motor the machine • Perform a software update • Contact customer service Operating Instructions 581 - 02.0 - 05/2019...
  • Page 179 • Sewing motor cable • Switch off and on speed is not achieved defective the machine • Sewing motor defective • Replace the encoder • Control defective • Replace sewing motor • Contact customer service Operating Instructions 581 - 02.0 - 05/2019...
  • Page 180 ..21 • Encoder plug (Sub-D, • Check the connection 9-pin) not connected or of the encoder cable defective and replace, if • Encoder defective necessary Operating Instructions 581 - 02.0 - 05/2019...
  • Page 181 3103 required 3221 Machine: Thread tension • Internal error • Switch off and on – regulation the machine 3222 • Perform a software update • Contact customer service Operating Instructions 581 - 02.0 - 05/2019...
  • Page 182 • Switch off and on – the machine 6299 • Perform a software update • Contact customer service 6361 Machine ID not detected • Check the plug 6365 Internal memory faulty • Control defective • Replace control Operating Instructions 581 - 02.0 - 05/2019...
  • Page 183 8151 IDMA error • Internal error • Switch off and on • Disturbance the machine – • Control defective • Perform a software 8161 update • Replace control • Contact customer service Operating Instructions 581 - 02.0 - 05/2019...
  • Page 184 • Reset data ( p. 130) • Contact customer service 9009 Cutting punch is not in • Cutting position sensor • Check the plug and position cable and replace, if required • Replace the distributor board Operating Instructions 581 - 02.0 - 05/2019...

  • Page 185: Errors In Sewing Process

    • Check the thread path such as thread tubes, thread guide or thread take-up disk, are sharp- edged • Throat plate, hook or • Have parts reworked by spread have been qualified specialists damaged by the needle Operating Instructions 581 - 02.0 - 05/2019...
  • Page 186 • Hook or spread have • Check individual shifted adjustments • Throat plate, hook or • Have parts reworked by spread have been qualified specialists damaged by the needle Operating Instructions 581 - 02.0 - 05/2019...
  • Page 187 • Replace and set the knife blunt or chipped ( Service Instructions) • A cutting block that does • Replace cutting block not correspond to the and set ( Service knife is used Instructions) Operating Instructions 581 - 02.0 - 05/2019...
  • Page 188 Fabric support • Fabric support plate • At a low speed, check plate transport collides with other parts the movement of the is faulty fabric support plate and watch out for possible collisions Operating Instructions 581 - 02.0 - 05/2019...

  • Page 189: Technical Data

    1x190 - 240 Mains frequency [Hz] 50/60 Operating pressure [bar] Length [mm] 1060 Width [mm] Height [mm] 1050 11.2 Requirements for trouble-free operation Compressed air quality as per ISO 8573-1: 2010 [7:4:4] must be ensured. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 190 Technical data Operating Instructions 581 - 02.0 - 05/2019...

  • Page 191: Glossary

    Identifies the thread coming from the bobbin under the sewing material support surface. Light barrier Helps to optically detect the seam end using a sensor. Machine function Identifies an equipment feature of a machine. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 192 Refers to the revolutions per minute performed by the sewing motor. Speed limitation See Reduced speed. Start bartack Secures the start of a seam. Thread Umbrella term for hook thread and needle thread. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 193 • Buttonhole programming (P) • Sequence programming (S) • Technician (F) Water separator Filters the condensed water and the dirt from the compressed air. Enriches the air with a certain quantity of oil. Operating Instructions 581 - 02.0 - 05/2019...
  • Page 194 Glossary Operating Instructions 581 - 02.0 - 05/2019...

  • Page 195: Appendix

    Appendix 13 Appendix 13.1 Tabletop drawing Fig. 111: Tabletop drawing Operating Instructions 581 - 02.0 - 05/2019...

  • Page 196: Wiring Diagram

    Appendix 13.2 Wiring diagram Fig. 112: Wiring diagram Operating Instructions 581 - 02.0 - 05/2019...
  • Page 197 Appendix Fig. 113: Wiring diagram Operating Instructions 581 - 02.0 - 05/2019...
  • Page 198 Appendix Fig. 114: Wiring diagram Operating Instructions 581 - 02.0 - 05/2019...
  • Page 199 Appendix Fig. 115: Wiring diagram Operating Instructions 581 - 02.0 - 05/2019...
  • Page 200 Appendix Fig. 116: Wiring diagram Operating Instructions 581 - 02.0 - 05/2019...
  • Page 201 Appendix Fig. 117: Wiring diagram Operating Instructions 581 - 02.0 - 05/2019...
  • Page 202 Appendix Fig. 118: Wiring diagram Operating Instructions 581 - 02.0 - 05/2019...
  • Page 203 Appendix Fig. 119: Wiring diagram Operating Instructions 581 - 02.0 - 05/2019...
  • Page 204 Appendix Fig. 120: Wiring diagram Operating Instructions 581 - 02.0 - 05/2019...
  • Page 206 DÜRKOPP ADLER AG Potsdamer Straße 190 33719 Bielefeld GERMANY Phone +49 (0) 521 / 925-00 service@duerkopp-adler.com E-mail www.duerkopp-adler.com...

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