DURKOPP ADLER 550-532 Instruction Manual
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DURKOPP ADLER 550-532 Instruction Manual

DURKOPP ADLER 550-532 Instruction Manual

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Summary of Contents for DURKOPP ADLER 550-532

  • Page 1 550-532 Instruction manual...
  • Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG. Copyright © Dürkopp Adler AG 2015...

  • Page 3: Table Of Contents

    Height control ..................35 6.3.2 Sorting ....................36 Setting the button transport choke ............40 Setting sorting speed................41 Customer Service ................41 Settings via software (sewing automat) .......... 43 Control panel - machine ..............43 Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 4 Setting button diameter and button height .......... 70 Setting button feeder mode ..............71 Setting button feeding speed............... 72 Sewing process ................. 73 Maintenance..................75 10.1 Cleaning ....................75 10.2 Lubrication ................... 77 10.2.1 Checking the oil level ................78 Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 5 Checking the transport units at the button feeder ....... 84 Setup ....................87 11.1 Checking the scope of delivery ............87 11.2 Removing the transport locks .............. 87 11.3 Fitting the eye protection ..............88 Disposal ..................... 89 Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 6 Table of Contents Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 7: About These Instructions

    About these instructions About these instructions These instructions for special sewing machine 550-532 were com- piled with the utmost care. They contain information and notes in order to ensure long-term and reliable operation. Please contact us if you find any discrepancies or have any suggestions, ...
  • Page 8 Lists are identified by bullet points. Result of performing an operation  Change on the machine or on the display/control panel. Important Special attention must be paid to this point when performing a step. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 9: Other Documents

    The manufacturer cannot be held liable for damages resulting from: • Breakage and damage during transport • Failure to observe these instructions • Improper use • Unauthorized modifications to the machine Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 10: Transport

    1.5.2 Proper use The 550-532 is intended for sewing light to moderately heavy material. Light to moderately heavy sewing material requires a needle strength of 80-110 Nm. The machine is intended only for use with dry sewing material.
  • Page 11 Improper use can result in injury. Follow all information given in the instructions. NOTICE Damage to the machine in case of non-compliance! Improper use can result in property damage. Follow all information given in the instructions. Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 12 About these instructions Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 13: Technical Specifications

    Technical Specifications Technical Specifications The 550-532 is a CNC double lock stitch button sewing automat with automatic button feeder. 2.1 Characteristics The existing programs are scalable and can be saved in this modified form. The machine is equipped with an automatic sewing...

  • Page 14: Declaration Of Conformity

    9880 001011 Parts set - marking lamp Kit including marking lamp, power supply and fas- tener. Power supply for up to 2 marking lamps  0510 590034 Marking lamp additional marking lamp for marking lamp kit 9880 001011 Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 15: Technical Data

    X direction: 10 max. in Y direction: 10 Number of standard patterns Number of storable modified patterns Number of sequences Number of seam patterns per sequence Soft start Can be switched in and out Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 16 Air consumption [l/min] 0.32 Length, width, height [mm] 1220/820/1350 (including packaging) Length, width, height [mm] 1200/720/1200 (without thread reel holder) Weight [kg] Dimensional data Technical data Unit 550-532 Voltage Frequency [Hz] 50/60 Power Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 17: Safety

    Obligations Observe the country-specific safety and accident prevention reg- of the operator ulations and the legal regulations concerning industrial safety and the protection of the environment. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 18: Signal Words And Symbols Used In Warnings

    3.2 Signal words and symbols used in warnings Warnings in the text are distinguished by color bars. The color scheme is oriented towards the severity of the danger. Signal words indicate the severity of the danger: Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 19 NOTICE (without hazard symbol) Non-compliance may result in property damage Symbols The following symbols indicate the type of danger to personnel: Symbol Type of danger General Electric shock Pointed objects Crushing Environmental damage Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 20 NOTICE Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in property damage if ignored. Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 21 Safety CAUTION Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is a warning note for a hazard that could result in envi- ronmental damage if ignored. Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 22 Safety Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 23: Machine Description

    Machine Description Machine Description Fig. 1: General view ① ② (1) - Sewing automat (2) - Button feeder Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 24 Machine Description Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 25: Operation Of The Sewing Automat

    (2) - Guide Pull the needle thread approx. 4 cm through the needle after threading. This ensures reliable sewing-on. When using silicone oil, also thread the needle thread through the optional silicone lubricator (1). Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 26: Switching On The Machine

    (starting thread for the next seam). Turn the preliminary tensioner (1) clockwise (- direction) for a shorter starting thread. Turn the preliminary tensioner (1) counterclockwise (+ direction) for a longer starting thread. Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 27 With thin sewing material, excessive thread tension can lead to undesired gathering and thread breakages. Opening the needle thread tensioner The primary tensioner (2) is automatically opened during thread cutting and when the clamping feet are raised. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 28: Setting The Thread Regulator

    Adjust the position of the thread regulator (1). Thread regulator to the left = larger amount of needle thread Thread regulator to the right = smaller amount of needle thread Tighten the screw (3). Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 29: Winding The Hook Thread

    Press the bobbin lever (4) into the bobbin. Start sewing.  The bobbin winder stops automatically when the configured bobbin filling length has been reached (see Service Instructions). Tear off the thread at the thread clamp (1) after winding. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 30: Replacing The Hook Thread Bobbin

    Fig. 6: Replacing the hook thread bobbin ① ④ ⑤ ② ③ ⑥ ⑦ (1) - Bobbin housing (4) - Hole (2) - Bobbin housing flap (5) - Tensioning spring (3) - Hook cover (6) - Bobbin Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 31 Pull the hook thread approx. 2.5 cm out of the bobbin housing (1).  The bobbin must rotate in the direction of the arrow when pulling out the hook thread. Insert the bobbin housing (1). Close the hook cover (3). Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 32: Setting Hook Thread Tension

    Adjusting the tensioning spring Remove the bobbin housing (3) with the bobbin. Adjust the tensioning spring (1) via the regulating screw (2) until the correct tension is set. Insert the bobbin housing (3). Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 33: Changing The Needle

    (see  Service Instructions). Otherwise the following errors can occur: • Changing to a thinner needle: Missing stitches, thread damage • Changing to a thicker needle: Damage to the hook tip, damage to the needle Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 34: Adjusting The Position Of The Shank Shaper

    Adjust the height of the shank shaper (3). Tighten the screw (5). Adjusting the position of the shank shaper Loosen the setscrew (2). Adjust the length of the shank shaper (3). Tighten the setscrew (2). Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 35: Operation Of The Button Feeder

    6.1 Switching on the button feeder Fig. 11: Switching on the button feeder ① ② (1) - Switch (2) - Switch Both switches (1, 2) set to ON.  Display and LED of the vibrator illuminate. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 36: Adjusting The Holding Force Of The Button Clamp

    Held between the button mounts (2) with as little force as possible, the button is securely clamped to prevent it from twisting. Set the pressure controller (1) so that the button is securely held without being damaged (approx. 3 bar). Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 37: Adjusting The Button Separator

    • Turn the height regulator clockwise: Height control raises • Turn the height regulator counterclockwise: Height control lowers Tighten the knurled screw (3). Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 38: Sorting

    Fig. 14: Sorting by comb ① ② (1) - Knurled screws (2) - Comb Loosen the knurled screws (1). Adjusting the comb (2): Slide inward: Buttons with a larger diameter are separated and transported Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 39 Fig. 15: Sorting by peg I ③ ④ (3) - Screw (4) - Peg holder Loosen the screw (3). Shift the position of the peg holder (4) in the elongated hole. Re-tighten the screw (3). Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 40 (8) - Plate Loosen the screw (7). Shift the position of the plate (8) in the elongated hole such that the tip (9) of the plate separates the buttons that are posi- tioned incorrectly. Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 41 Operation of the button feeder Re-tighten the screw (7). Fig. 18: Sorting by plate I ⑨ (9) - Tip of the plate Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 42: Setting The Button Transport Choke

    Heavier buttons require a stronger burst of air than lighter buttons. Check the button transport. Loosen the counternut (2). Set the choke (1). • clockwise: less air • counterclockwise: more air Re-tighten counternut (2). Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 43: Setting Sorting Speed

    6.6 Customer Service Contact for repairs if machine is damaged: Dürkopp Adler AG Potsdamer Str. 190 33719 Bielefeld Tel. +49 (0) 180 5 383 756 Fax +49 (0) 521 925 2594 Email: service@duerkopp-adler.com Internet: www.duerkopp-adler.com Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 44 Operation of the button feeder Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 45: Settings Via Software (Sewing Automat)

    Needle thread clamp key with LED Clamps the needle thread on the first stitch. LED on = Needle thread clamp on LED off = Needle thread clamp off Memory key Perform memory functions. Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 46 Display values for selected functions / programs. (10) +/- Function keys Change values of functions / programs. (11) Select key Select different functions. The respective function LED illuminates. (12) Seam pattern memory key Save the seam pattern. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 47: Setting The Seam Pattern

    2/35 8 - 8 19/45 10 - 10 12 - 12 5/36 6 - 6 3.4 x 3.4 22 6/37 8 - 8 23/46 0 x 3.4 10 - 10 12 - 12 Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 48: Referencing The Machine

    8 - 8 8 - 8 - 8 10 - 10 7.3 Referencing the machine Press the Ready key.  The key LED illuminates. Press the Ready key.  The key LED goes out. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 49: Setting The Button Hole Spacing

    Press the Select key until the Y axis symbol LED illuminates. Press the +/- Function keys until the desired Y axis value is reached. The entered value corresponds to 0.1 mm, i. e. the value 30 equals 3 mm. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 50: Setting The Speed

    7.7 Changing the seam pattern Press the Select key until the No. Pattern symbol illuminates. Press the +/- Function keys until the desired seam pattern number is shown on the Function display. Press the Ready key. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 51: Bobbin Winding

    Each end of sewing decrements the counter by 1. A message is shown on the display when the cycle number is reached. Insert a new bobbin. Press the Reset key.  Counter is reset. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 52: Pausing Sewing

    Press the +/- Function keys to select a different seam pattern. Press the Ready key to confirm the seam pattern. Press the +/- Function keys to select between 0 and 1. Press the Ready key to confirm the value. Press the Memory key. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 53: Saving Seam Patterns

    Select a seam pattern ( 7.2 Setting the seam pattern, p. 45). Set the button hole spacing ( 7.4 Setting the button hole spacing, p. 47). Set the speed ( 7.5 Setting the speed, p. 48). Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 54: Sewing With The Memory Keys

    Press the Ready key to confirm the memory location. Press the Reset key to delete the memory assignment. Press the Ready key to confirm the deletion. Press the Memory key to exit the memory mode. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 55: Saving Seam Pattern Sequences

    Press the Ready key to confirm the seam pattern sequence.  The Program display shows the seam pattern sequence, e.g. <1.1>, The Function display shows the seam pattern number. Briefly press the pedal fully forwards. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 56: Deleting A Seam Pattern Sequence

     The key LED illuminates. The controller is in the sewing mode. Main switch OFF. Notice If the sewing automat is switched off without pressing the Ready key then any changed values are not saved. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 57: Editing Parameters In Memory

    Function display shows the values. Press the +/- Program keys to select a different parameter. Press the Ready key to confirm the parameter.  The key LED illuminates. Press the +/- Function keys to change values. Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 58 Press the Reset key to return a changed value to the original value. Press the Ready key to save a change.  The key LED goes out. Press the Memory key.  The key LED goes out. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 59: Resetting Parameters To Factory Defaults

     The key LED illuminates. Use the +/- Program keys to set parameter number U085. Press the Ready key. Use the +/- Function keys to enter a function value of 1.  Press the Select key. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 60: Working With A Usb Key

    Press the Reset key twice. Saving a seam pattern from the controller to the USB key: Value 2 Use the +/- Function keys to set a value of 2. Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 61  The Y axis symbol LED illuminates, the Function display shows the value for the Y axis. Use the +/- Function keys to set the coordinates for the 1st stitch for the Y axis. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 62: Error Messages

    • Press the Reset key. sewing. • Trigger the thread cutter. Sewing automat stopped. • Start the sewing process anew. Error Machine head is tilted over. • Tilt the machine head Machine head back into place. Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 63 Read error U01 ~ U10 • Check the file type. patterns file error Own seam Read error U01 ~ U10 • Check the file type. patterns file • Store the data anew on error the USB key. Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 64 Clamping foot responding • Check the sensor. search Clamping foot Clamping foot motor not • Main switch OFF. motor error running correctly • Check the motor and connections. Internal error • Notify DA Service Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 65: Loading Software From A Usb Key

    When a new software version is available, this can be downloaded from www.duerkopp-adler.com and loaded into the controller via a USB key. Important The following files must be stored on the USB key: • FUYSTS.BT • LEEYSTS.BT1 • BT1mot • BT1PAT Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 66: Loading The Main Program

    The download is finished when no more values are shown on the Function display. Next, wait for at least 25 seconds as the con- troller will otherwise be destroyed! Switch off the controller. Pull out the USB key. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 67: Loading Seam Patterns

    Press the Memory key. Press the P5 key.  The download into the controller starts. Duration is approx. 4 min. Press the Reset key. Pull out the USB key.  The software transfer is complete. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 68: Setting Parameter U085

    • T X.XX = Servo motors • A X.XX = Seam patterns Press the +/- Function keys and check the respective software version. Press the Ready key. Press the Memory key.  The key LED goes out. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 69: Settings Via Software (Button Feeder)

     8.3 Setting button diameter and button height, p. 70 Transfer arm in service position Reset daily piece counter Press the key for at least 3 seconds before pressing the key for at least 3 seconds. Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 70 Reset total counter Press the key for at least 3 seconds before pressing the key for at least 3 seconds. Service position for work on the transport unit Transfer station open, for removing faulty buttons Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 71: Selecting And Fitting The Transfer Arm

    Hold the transfer arm holder in place before loosening the screws (2). Tighten the selected transfer arm with screws (2). Press numeric key 3.  Transfer arm moves to standby position. Press the Ready key. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 72: Setting Button Diameter And Button Height

    Insert another button into the measuring device (2) used to measure the button height, making sure the device can mea- sure the entire height of the button (top side of the button facing down). Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 73: Setting Button Feeder Mode

    Setting mode and feeding the button Press the  /  key until SEMI mode is highlighted with a colored background. Operate the switch (2).  Button is fed. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 74: Setting Button Feeding Speed

    • LOW: Low - the buttons are fed at a low rate of speed Setting the speed Press the  /  key until the desired mode is highlighted with a colored background. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 75: Sewing Process

    The sewing automat stops. The clamps remain lowered. Continuing the sewing Press the pedal briefly forwards all the way or process in the middle press the Reset key. of the sewing cycle Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 76 Sewing process Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 77: Maintenance

    NEVER blow particles towards other persons. CAUTION Risk of injury from the point of the needle and moving parts Only maintain the sewing automat when it is switched off. Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 78 • Area around the hook (2) • Bobbin housing and interior • Thread cutter • Area around the needle Fig. 32: Cleaning and checking ① ② (1) - Underside of throat plate (2) - Hook Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 79: Lubrication

    The special grease for lubricating the machine components is provided in the accessory pack. It can also be obtained from DÜRKOPP ADLER AG sales offices using the following part number: • 9047 098004 Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 80: Checking The Oil Level

    Fill oil through the oil filler opening (2) up to the upper red marking. 10.2.2 Lubricating with grease Allowing the machine to operate at peak efficiency requires that its moving parts be lubricated sufficiently. Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 81 Apply an adequate amount of grease to the fleece (2) to lubri- cate the outer side of the cam disk (1). Apply a small amount of grease to the joints (3) to ensure they remain flexible. Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 82 (5) - Guide groove Apply a small amount of grease to the inner guide groove (5) and the roller (4) from the outside. Apply a small amount of grease to the joints (6). Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 83 (7) - Thread lever guide (9) - cross head backside (8) - Groove (10) - connectors Apply grease to cross head backside (9) and the connectors (10). Lubricate the groove (8). Lubricate the thread lever guide (7). Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 84: Servicing The Pneumatic System

    Important: The pressure must never deviate from the standard value by more than 1 bar. Setting the pressure Pull the pressure controller (2) up. Turn the pressure controller until the pressure gage (1) indi- cates 6 bar. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 85: Checking Water Condensation

    (4) - Water separator Checking the water level Check the water level in the water separator (3) on a daily basis. Important: Water condensation must not rise up to the level of the filter element (2). Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 86: Checking The Transport Units At The Button Feeder

    DÜRKOPP ADLER AG sales offices. Replacing the rubber seals Press numeric key 4 on the control panel of the button feeder.  Mechanical system opens. Loosen and remove the rotary rubber seal (1). Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 87 Pull the rubber seals off the positioning rollers (2). Slip new rubber seals onto the positioning rollers (2). Press numeric key 4 on the control panel of the button feeder.  Mechanical system closes. Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 88 Maintenance Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 89: Setup

    Remove the following transport locks: • Lashing straps and wooden blocks from the machine head • Lashing straps and wooden blocks from the table plate • Lashing straps and wooden blocks from the frame. Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 90: Fitting The Eye Protection

    11.3 Fitting the eye protection Fig. 40: Fitting the eye protection ③ ① ② (1) - Bracket (3) - Screws (2) - Eye protection Screw the eye protection (2) to the bracket (1) using screws (3). Instruction manual 550-532 - 00.0 - 07/2015...

  • Page 91: Disposal

    When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Observe the applicable national regulations when disposing of these materials. Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 92 Disposal Instruction manual 550-532 - 00.0 - 07/2015...
  • Page 94 DÜRKOPP ADLER AG Potsdamer Str. 190 33719 Bielefeld Germany Phone: +49 (0) 521 925 00 Email: service@duerkopp-adler.com www.duerkopp-adler.com...

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