Suzuki GSX-R600 Manual page 440

2B-3 Front Suspension:
2) Tighten the front fork cap bolt (2) to the specified
torque.
Tightening torque
Front fork cap bolt (a): 35 N·m (3.5 kgf-m, 25.5
lb-ft)
3) Loosen the lower clamp bolts.
4) Set the front fork with the upper surface "T" of the
outer tube positioned 5.0 mm (0.20 in) "a" from the
upper surface of the upper bracket.
" a "
"a": 5.0 mm (0.20 in)
5) Tighten the front fork lower clamp bolts (1).
Tightening torque
Front fork lower clamp bolt (b): 23 N·m (2.3 kgf-
m, 16.5 lb-ft)
6) Tighten the front fork upper clamp bolt (3).
Tightening torque
Front fork upper clamp bolt (c): 23 N·m (2.3 kgf-
m, 16.5 lb-ft)
7) Tighten the handlebar clamp bolt (4).
2
(a)
8) Install the front wheel assembly. Refer to "Front
"T"
I837H1220006-02
1
(b)
I837H1220007-01
9) Install the under cowlings. Refer to "Exterior Parts
Tightening torque
Handlebar clamp bolt (d): 23 N·m (2.3 kgf-m,
16.5 lb-ft)
3
4
Wheel Assembly Removal and Installation in Section
2D (Page 2D-4)".
WARNING
!
After remounting the brake calipers, pump
the brake lever until the pistons push the
pads correctly.
NOTE
Before tightening the front axle and front axle
pinch bolts, move the front fork up and down
four or five times.
Removal and Installation in Section 9D (Page 9D-
11)".
(c)
(d)
I837H1220008-01
I837H1220009-01