Starter Clutch Removal And Installation - Suzuki GSX-R600 Manual

7) Measure the voltage between P and B/W lead wires
using the multi-circuit tester when shifting the
gearshift lever from low to top.
Special tool
(A): 09900–25008 (Multi-circuit tester set)
(B): 09900–25009 (Needle pointed probe
set)
Tester knob indication
Voltage ( )
Gear position switch voltage (Except neutral
position)
0.6 V and more ((+) P – (–) B/W)
8) Turn the ignition switch OFF.
9) Install the removed parts.

Starter Clutch Removal and Installation

Removal
1) Remove the starter idle gear cover (1).
2) Remove the spring washer (2) and washer (3).
3
2
(A)
(B)
I837H1190039-02
B837H11906011
1
I837H1190018-01
I837H1190019-01
3) Remove the shaft (4), bearing (5), starter idle gear
(6) and thrust washer (7).
6
5
4
4) Drain engine oil.
5) Remove the generator cover (8). Refer to "Generator
Removal and Installation in Section 1J (Page 1J-4)".
6) Remove the idle gear shaft (9) and starter idle gear
No. 2 (10).
7) Remove the generator rotor assembly (11). Refer to
"Generator Removal and Installation in Section 1J
(Page 1J-4)".
Starting System: 1I-10
7
I837H1190020-01
I837H1190021-02
11
I837H1190022-01