Water Pump Construction; Water Pump Removal And Installation - Suzuki GSX-R600 Manual

Water Pump Construction

1
(a)
1. Impeller
2. Mechanical seal
3. Oil seal
4. O-ring

Water Pump Removal and Installation

Removal
NOTE
Before draining engine oil and engine
coolant, inspect engine oil and coolant
leakage between the water pump and
crankcase. If engine oil is leaking, visually
inspect the oil seal and O-ring. If engine
coolant is leaking, visually inspect the
mechanical seal and seal washer. Refer to
"Water Pump Related Parts Inspection
(Page 1F-16)".
1) Remove the light under cowling. Refer to "Exterior
Parts Removal and Installation in Section 9D
(Page 9D-11)".
2) Drain engine oil and coolant. Refer to "Engine Oil
and Filter Replacement in Section 0B (Page 0B-10)"
and "Cooling System Inspection in Section 0B
(Page 0B-12)".
3) Disconnect the cylinder inlet hose (1).
4
3
5
2
(b)
5. O-ring
: 8 N⋅m (0.8 kgf-m, 6.0 lb-ft)
: 10 N⋅m (1.0 kgf-m, 7.0 lb-ft)
: Apply grease.
B837H11606017
Engine Cooling System:
: Apply engine coolant.
: Apply thread lock.
: Apply molybdenum oil solution.
: Do not reuse.
4) Remove the water pump (2).
1
Installation
Install the water pump in the reverse order of removal.
Pay attention to the following points:
• Apply grease to the O-ring.
CAUTION
!
Replace the O-ring with the a new one.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
B837H11606016
I837H1160027-01
2
I837H1160028-01
1F-12