Repair Instructions; Battery Current Leakage Inspection; Regulated Voltage Inspection; Generator Inspection - Suzuki GSX-R600 Manual

Battery Current Leakage Inspection

Inspect the battery current leakage in the following
procedures:
1) Turn the ignition switch OFF.
2) Remove the front seat. Refer to "Exterior Parts
Removal and Installation in Section 9D (Page 9D-
11)".
3) Disconnect the battery (–) lead wire.
4) Measure the current between battery (–) terminal
and the battery (–) lead wire using the multi-circuit
tester. If the reading exceeds the specified value,
leakage is evident.
CAUTION
!
• In case of a large current leak, turn the
tester to high range first to avoid tester
damage.
• Do not turn the ignition switch ON when
measuring current.
Special tool
(A): 09900–25008 (Multi-circuit tester set)
Tester knob indication
Current ( , 20 mA)
Battery current (Leak)
Under 3 mA
5) Connect the battery (–) terminal and install the front
seat. Refer to "Battery Removal and Installation
(Page 1J-13)" and "Exterior Parts Removal and
Installation in Section 9D (Page 9D-11)".

Regulated Voltage Inspection

Inspect the regulated voltage in the following
procedures:
1) Remove the front seat. Refer to "Exterior Parts
Removal and Installation in Section 9D (Page 9D-
11)".
2) Start the engine and keep it running at 5 000 r/min
with the dimmer switch turned HI position.

Repair Instructions

B837H11A06002
(A)
I837H11A0025-01
B837H11A06003
3) Measure the DC voltage between the battery (+) and
(–) terminals using the multi-circuit tester. If the
voltage is not within the specified value, inspect the
generator and regulator/rectifier. Refer to "Generator
Inspection (Page 1J-3)" and "Regulator / Rectifier
Inspection (Page 1J-10)".
NOTE
When making this test, be sure that the
battery is in fully charged condition.
Special tool
(A): 09900–25008 (Multi-circuit tester set)
Tester knob indication
Voltage ( )
Regulated voltage (Charging output)
Standard: 14.0 – 15.5 V at 5 000 r/min
4) Install the front seat. Refer to "Exterior Parts
Removal and Installation in Section 9D (Page 9D-
11)".

Generator Inspection

Generator Coil Resistance
1) Lift the air cleaner box. Refer to "Air Cleaner Box
Removal and Installation in Section 1D (Page 1D-
7)".
2) Disconnect the generator coupler (1).
Charging System:
Battery
(DCV)
Tester
(A)
I837H11A0026-01
B837H11A06004
1
I837H11A0001-01
1J-3