Mercedes-Benz 2005 Sprinter Service Manual page 1223

VA
Description
PROP ROD - REMOVAL . . . . . . . . . . . . . . . . 23-52
PROPELLER SHAFT - DIAGNOSIS AND
TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
PROPELLER SHAFT - INSTALLATION
PROPELLER SHAFT - REMOVAL . . . . . . . . . . . 3-6
PROPELLER SHAFT - SPECIAL TOOLS
PROPELLER SHAFT - SPECIFICATIONS . . . . . . 3-5
PROPELLER SHAFT - STANDARD
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
PROTRUSION - STANDARD PROCEDURE,
MEASURING PISTON . . . . . . . . . . . . . . . . . . . 9-42
PULLEY - DESCRIPTION, GENERATOR
DECOUPLER . . . . . . . . . . . . . . . . . . . . . . . . 8F-19
PULLEY - INSTALLATION, GENERATOR
DECOUPLER . . . . . . . . . . . . . . . . . . . . . . . . 8F-21
PULLEY - OPERATION, GENERATOR
DECOUPLER . . . . . . . . . . . . . . . . . . . . . . . . 8F-19
PULLEY - REMOVAL, GENERATOR
DECOUPLER . . . . . . . . . . . . . . . . . . . . . . . . 8F-20
PUMP - ASSEMBLY, OIL . . . . . . . . . . . . . . 21-121
PUMP - DESCRIPTION . . . . . . . . . . . . . . . . 19-12
PUMP - DESCRIPTION, ELECTRIC
COOLANT . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-57
PUMP - DESCRIPTION, FUEL DOSING
PUMP - DESCRIPTION, HIGH PRESSURE . . . 14-7
PUMP - DESCRIPTION, LOW PRESSURE
PUMP - DESCRIPTION, OIL . . . . . . . . . . . . 21-120
PUMP - DESCRIPTION, VACUUM
PUMP - DISASSEMBLY, OIL . . . . . . . . . . . 21-120
PUMP - INITIAL OPERATION -
STANDARD PROCEDURE, POWER
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . 19-12
PUMP - INSTALLATION, ELECTRIC
COOLANT . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-57
PUMP - INSTALLATION, FUEL DOSING . . . . 24-74
PUMP - INSTALLATION, HIGH
PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . 14-10
PUMP - INSTALLATION, LOW PRESSURE
PUMP - INSTALLATION, VACUUM . . . . . . . . . 9-49
PUMP - INSTALLATION, WATER
PUMP - OPERATION . . . . . . . . . . . . . . . . . . 19-12
PUMP - OPERATION, ELECTRIC
COOLANT . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-57
PUMP - OPERATION, FUEL DOSING
PUMP - OPERATION, LOW PRESSURE . . . . . 14-8
PUMP - OPERATION, OIL . . . . . . . . . . . . . 21-120
PUMP - OPERATION, VACUUM . . . . . . . . . . . 9-48
PUMP - REMOVAL, ELECTRIC COOLANT
PUMP - REMOVAL, FUEL DOSING
PUMP - REMOVAL, HIGH PRESSURE . . . . . . 14-8
PUMP - REMOVAL, LOW PRESSURE
PUMP - REMOVAL, VACUUM . . . . . . . . . . . . 9-48
PUMP - REMOVAL, WATER . . . . . . . . . . . . . . 7-19
PUMP CHAIN - INSTALLATION, OIL
PUMP CHAIN - REMOVAL, OIL . . . . . . . . . . . 9-53
PUMP FILL AND BLEED PROCEDURE,
STANDARD PROCEDURE - POWER
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . 19-14
PUMP LEAKAGE - DIAGNOSIS AND
TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-12
PUMP TEST - STANDARD PROCEDURE,
LOW PRESSURE FUEL . . . . . . . . . . . . . . . . . 14-3
PUMP TO COOLER TUBE -
INSTALLATION, RETURN LINE FROM . . . . . 19-15
PUMP TO COOLER TUBE - REMOVAL,
RETURN LINE FROM . . . . . . . . . . . . . . . . . . 19-15
PUMP/MOTOR - DESCRIPTION, WASHER
PUMP/MOTOR - INSTALLATION,
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-10
PUMP/MOTOR - OPERATION, WASHER
PUMP/MOTOR - REMOVAL, WASHER
QUARTER TRIM PANEL - INSTALLATION
QUARTER TRIM PANEL - REMOVAL
QUARTER WINDOW - INSTALLATION
QUARTER WINDOW - REMOVAL . . . . . . . . . 23-81
RADIAL - PLY TIRES - DESCRIPTION
RADIATOR - INSTALLATION . . . . . . . . . . . . . 7-17
RADIATOR - REMOVAL . . . . . . . . . . . . . . . . . 7-16
RADIATOR CROSSMEMBER -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-48
RADIATOR CROSSMEMBER - REMOVAL
RADIATOR FAN - INSTALLATION . . . . . . . . . . 7-13
RADIATOR FAN - REMOVAL
. . . . . . . . . . . . . 7-13
RADIATOR PRESSURE CAP -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 7-18
RADIATOR PRESSURE CAP - DIAGNOSIS
AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . 7-19
RADIATOR PRESSURE CAP - OPERATION
Group-Page Description
RADIO - INSTALLATION
RADIO - REMOVAL
RAIL - DESCRIPTION, FUEL
. . . . . . . 3-6 RAIL - INSTALLATION, CYLINDER HEAD
GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
. . . . . . 3-5 RAIL - INSTALLATION, FUEL . . . . . . . . . . . . 14-11
RAIL - INSTALLATION, TENSIONING AND
SLIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-66
RAIL - INSTALLATION, TIMING CHAIN
TENSIONING . . . . . . . . . . . . . . . . . . . . . . . . . 9-66
RAIL - OPERATION, FUEL
RAIL - REMOVAL, CYLINDER HEAD
GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
RAIL - REMOVAL, FUEL
RAIL - REMOVAL, TIMING CHAIN
TENSIONING . . . . . . . . . . . . . . . . . . . . . . . . . 9-63
RAILS - REMOVAL, TENSIONING AND
SLIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-61
RATTLE - STANDARD PROCEDURE,
BUZZ, SQUEAK . . . . . . . . . . . . . . . . . . . . . . 23-10
REAR - DESCRIPTION . . . . . . . . . . . . . . . . . . 2-11
REAR - INSTALLATION
REAR - INSTALLATION, CRANKSHAFT
. . . . 24-74 OIL SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
REAR - INSTALLATION, SEAT
. . . 14-7 REAR - INSTALLATION, SEAT BACK
CUSHION/COVER . . . . . . . . . . . . . . . . . . . . . 23-80
. . . . . . . . . 9-48 REAR - INSTALLATION, SEAT CUSHION/
COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-80
REAR - REMOVAL . . . . . . . . . . . . . 5-13,5-22,5-24
REAR - REMOVAL, CRANKSHAFT OIL
SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
REAR - REMOVAL, SEAT . . . . . . . . . . . . . . . 23-79
REAR - REMOVAL, SEAT BACK
CUSHION/COVER . . . . . . . . . . . . . . . . . . . . . 23-80
REAR - REMOVAL, SEAT CUSHION/
COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-80
. 14-11 REAR (15" WHEELS) (SRW) - REMOVAL
REAR (16" WHEELS) (SRW) -
. . . . . . . . . . 7-20 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 5-11
REAR (16" WHEELS) (SRW) - REMOVAL
REAR A/C HOUSING - INSTALLATION . . . . . 24-41
REAR A/C HOUSING - REMOVAL
. . . . . . 24-74 REAR AXLE - DESCRIPTION
REAR AXLE - DIAGNOSIS AND TESTING
REAR AXLE - INSTALLATION
REAR AXLE - OPERATION . . . . . . . . . . . . . . . 3-10
. . 24-57
REAR AXLE - REMOVAL
. . . . . . . 24-74 REAR AXLE - SPECIAL TOOLS
REAR AXLE - SPECIFICATIONS
. . . . . . 14-9 REAR BUMPER - STEP - INSTALLATION
REAR BUMPER - STEP - REMOVAL
REAR CROSSMEMBER - TRANSMISSION
. . . . . . . 9-54 - INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 13-9
REAR CROSSMEMBER - TRANSMISSION
- REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
REAR DRUM IN HAT BRAKE - CLEANING . . . 5-27
REAR (DRW) - INSTALLATION
REAR (DRW) - REMOVAL . . . . . . . 5-10,5-12,5-20
REAR EVAPORATOR - INSTALLATION . . . . . 24-61
REAR EVAPORATOR - REMOVAL
REAR EXPANSION VALVE -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 24-63
REAR EXPANSION VALVE - REMOVAL
REAR FASCIA - INSTALLATION
REAR FASCIA - REMOVAL . . . . . . . . . . . . . . . 13-3
. . 8R-9 REAR LATCH - INSTALLATION
REAR LATCH - REMOVAL
REAR LATCH STRIKER - INSTALLATION . . . 23-41
. . . 8R-10 REAR LATCH STRIKER - REMOVAL
. . . . 8R-10 REAR PILLAR - INSTALLATION . . . . . . . . . . 8L-29
. . 23-72 REAR PILLAR - REMOVAL
. . . . . . 23-71 REAR SEAT BACK SHIELD -
. . . . . 23-81 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-79
REAR SEAT BACK SHIELD - REMOVAL . . . . 23-79
. . . . . . 22-6 REAR SEAT BELT & RETRACTOR -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 8O-29
REAR SEAT BELT & RETRACTOR -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 8O-27
REAR SIDE MARKER LAMP BULB -
. . 23-47 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 8L-21
REAR SIDE MARKER LAMP BULB -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-21
REAR (SRW) - INSTALLATION
REAR (SRW) - REMOVAL
REAR TURN LAMP BULB -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 8L-22
REAR TURN LAMP BULB - REMOVAL
. . 7-18
Group-Page
. . . . . . . . . . . . . . . . 8A-2
. . . . . . . . . . . . . . . . . . . . 8A-2
. . . . . . . . . . . . 14-11
. . . . . . . . . . . . . . 14-11
. . . . . . . . . . . . . . . 14-11
. . . . . . . . . 5-14,5-22,5-25
. . . . . . . . . . . 23-79
. . . . 5-9
. . . . 5-9
. . . . . . . . 24-40
. . . . . . . . . . . . . 3-10
. . . 3-10
. . . . . . . . . . . . 3-12
. . . . . . . . . . . . . . . . 3-11
. . . . . . . . . . . 3-14
. . . . . . . . . . . 3-13
. . . 13-3
. . . . . . . 13-3
. . . 5-11,5-13,5-21
. . . . . . . . 24-60
. . . . 24-62
. . . . . . . . . . . 13-3
. . . . . . . . . . 23-40
. . . . . . . . . . . . . . 23-40
. . . . . . 23-41
. . . . . . . . . . . . . 8L-28
. . . . . . . 5-13,5-21
. . . . . . . . . . . 5-12,5-20
. . . . 8L-21
INDEX
Description
REAR VIEW MIRROR - REMOVAL . . . . . . . . 23-72
REAR VIEW MIRROR SUPPORT
BRACKET - INSTALLATION . . . . . . . . . . . . . 23-72
REAR WHEEL INSTALLATION -
STANDARD PROCEDURE, DUAL . . . . . . . . . 22-12
REAR WHEEL SPEED SENSOR -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 5-31
REAR WHEEL SPEED SENSOR -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
REAR WHEELS - INSTALLATION, AXLE
SHAFTS - DUAL . . . . . . . . . . . . . . . . . . . . . . . 3-19
REAR WHEELS - REMOVAL, AXLE
SHAFTS - DUAL . . . . . . . . . . . . . . . . . . . . . . . 3-19
RECEIVER - INSTALLATION, ASH
RECEIVER - REMOVAL, ASH . . . . . . . . . . . . 23-55
RECEIVER/CIGAR LIGHTER LAMP UNIT -
INSTALLATION, ASH . . . . . . . . . . . . . . . . . . 8L-27
RECEIVER/CIGAR LIGHTER LAMP UNIT -
REMOVAL, ASH . . . . . . . . . . . . . . . . . . . . . . 8L-27
RECEIVER/DRIER - DESCRIPTION . . . . . . . . 24-64
RECEIVER/DRIER - INSTALLATION
RECEIVER/DRIER - OPERATION
RECEIVER/DRIER - REMOVAL . . . . . . . . . . . 24-64
RECIRCULATION DOOR ACTUATOR -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 24-20
RECIRCULATION DOOR ACTUATOR -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 24-21
RECIRCULATION DOOR ACTUATOR -
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 24-20
RECIRCULATION DOOR ACTUATOR -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 24-21
RECOMMENDATIONS - STANDARD
PROCEDURE, PARTS & LUBRICANT . . . . . . . . 0-5
RECOVERY - STANDARD PROCEDURE,
REFRIGERANT . . . . . . . . . . . . . . . . . . . . . . . 24-47
REFERENCES - DESCRIPTION, TORQUE . . Intro.-7
REFILLING COOLING SYSTEM -
STANDARD PROCEDURE . . . . . . . . . . . . . . . . 7-12
REFRIGERANT - DESCRIPTION . . . . . . . . . . 24-65
REFRIGERANT - OPERATION . . . . . . . . . . . . 24-65
REFRIGERANT HOSES/LINES/TUBES
PRECAUTIONS, CAUTION . . . . . . . . . . . . . . 24-45
REFRIGERANT LINE - DESCRIPTION . . . . . . 24-44
REFRIGERANT LINE - OPERATION
REFRIGERANT OIL - DESCRIPTION
REFRIGERANT OIL - OPERATION
REFRIGERANT OIL LEVEL - STANDARD
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . 24-65
REFRIGERANT RECOVERY - STANDARD
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . 24-47
REFRIGERANT SYSTEM CHARGE -
STANDARD PROCEDURE . . . . . . . . . . . . . . . 24-48
REFRIGERANT SYSTEM EVACUATE -
STANDARD PROCEDURE . . . . . . . . . . . . . . . 24-47
REFRIGERANT SYSTEM LEAKS -
DIAGNOSIS AND TESTING . . . . . . . . . . . . . 24-46
REFRIGERANT SYSTEM SERVICE
EQUIPMENT - STANDARD PROCEDURE . . . 24-46
REGULATOR - DESCRIPTION, VOLTAGE
REGULATOR - MANUAL - INSTALLATION,
WINDOW . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-23
REGULATOR - MANUAL - REMOVAL,
WINDOW . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-22
REGULATOR - POWER - INSTALLATION,
WINDOW . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-21
REGULATOR - POWER - REMOVAL,
WINDOW . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-20
RELAY - DESCRIPTION . . . . . . . . . . . . . . 8W-97-4
RELAY - DESCRIPTION, BLOWER
MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-23
RELAY - DESCRIPTION, GLOW PLUG
RELAY - DESCRIPTION, HEATED SEAT . . . . . 8G-4
RELAY - DESCRIPTION, STARTER
MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8F-31
RELAY - DESCRIPTION, WIPER
RELAY - DIAGNOSIS AND TESTING
RELAY - DIAGNOSIS AND TESTING,
BLOWER MOTOR . . . . . . . . . . . . . . . . . . . . 24-24
RELAY - DIAGNOSIS AND TESTING,
HEATED SEAT . . . . . . . . . . . . . . . . . . . . . . . . 8G-4
RELAY - INSTALLATION
. . . . . . . . . . . . . 8W-97-5
RELAY - INSTALLATION, BLOWER
MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-24
RELAY - INSTALLATION, DAYTIME
RUNNING LAMP . . . . . . . . . . . . . . . . . . . . . . 8L-9
RELAY - INSTALLATION, FOG LAMP . . . . . . 8L-11
RELAY - INSTALLATION, HEATED SEAT
13
Group-Page
. . . . . . . . 23-55
. . . . . . . 24-64
. . . . . . . . . 24-64
. . . . . . . 24-44
. . . . . . 24-65
. . . . . . . . 24-65
. . . 8F-23
. . . . . . 8I-2
. . . . . . . . . 8R-20
. . . . 8W-97-5
. . . . 8G-4