Mercedes-Benz 2005 Sprinter Service Manual page 1216

6 INDEX
Description
DUAL REAR WHEEL INSTALLATION -
STANDARD PROCEDURE . . . . . . . . . . . . . . . 22-12
DUAL REAR WHEELS - INSTALLATION,
AXLE SHAFTS . . . . . . . . . . . . . . . . . . . . . . . . 3-19
DUAL REAR WHEELS - REMOVAL, AXLE
SHAFTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
DUCTS - INSTALLATION, DEFROSTER
DUCTS - INSTALLATION, FLOOR
DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . 24-34
DUCTS - INSTALLATION, INSTRUMENT
PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-38
DUCTS - REMOVAL, DEFROSTER
DUCTS - REMOVAL, FLOOR
DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . 24-33
DUCTS - REMOVAL, INSTRUMENT
PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-37
EFFECTS OF INCORRECT FLUID LEVEL -
DIAGNOSIS AND TESTING . . . . . . . . . . . . 21-102
ELECTRIC COOLANT PUMP -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 24-57
ELECTRIC COOLANT PUMP -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 24-57
ELECTRIC COOLANT PUMP - OPERATION
ELECTRIC COOLANT PUMP - REMOVAL . . . 24-57
ELECTRICAL - DESCRIPTION . . . . . . . . . . . . 5-29
ELECTRICAL - OPERATION . . . . . . . . . . . . . . 5-29
ELECTROHYDRAULIC UNIT - ASSEMBLY
ELECTROHYDRAULIC UNIT -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 21-82
ELECTROHYDRAULIC UNIT -
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 21-92
ELECTROHYDRAULIC UNIT -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 21-100
ELECTROHYDRAULIC UNIT - OPERATION . . 21-87
ELECTROHYDRAULIC UNIT - REMOVAL
ELECTROLYTE LEVEL - STANDARD
PROCEDURE, CHECKING BATTERY . . . . . . . 8F-12
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE DEVICES - STANDARD
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . 8W-01-7
ELEMENT - DESCRIPTION, HEATED SEAT
ELEMENT - DIAGNOSIS AND TESTING,
HEATED SEAT . . . . . . . . . . . . . . . . . . . . . . . . 8G-3
ELEMENT - INSTALLATION, AIR
CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
ELEMENT - OPERATION, HEATED SEAT
ELEMENT - REMOVAL, AIR CLEANER . . . . . . 9-20
END - DIAGNOSIS AND TESTING, OUTER
TIE ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-10
END - INSTALLATION, TIE ROD
END - REMOVAL, TIE ROD . . . . . . . . . . . . . 19-11
ENGINE - DESCRIPTION . . . . . . . . . . . . . . . . . 9-2
ENGINE - DESCRIPTION, FUEL
REQUIREMENTS - DIESEL . . . . . . . . . . . . . . . 0-1
ENGINE - DIAGNOSIS AND TESTING,
DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
ENGINE - STANDARD PROCEDURE,
COMPRESSION TESTING . . . . . . . . . . . . . . . . 9-3
ENGINE BLOCK HEATER - INSTALLATION . . . 7-14
ENGINE BLOCK HEATER - REMOVAL
ENGINE CONTROL MODULE -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 8E-3
ENGINE CONTROL MODULE -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 8E-4
ENGINE CONTROL MODULE - REMOVAL
ENGINE COOLANT - DESCRIPTION . . . . . . . . . 0-1
ENGINE COOLANT TEMP SENSOR -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 7-14
ENGINE COOLANT TEMP SENSOR -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 7-15
ENGINE COOLANT TEMP SENSOR -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
ENGINE COOLANT THERMOSTAT -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 7-16
ENGINE COOLANT THERMOSTAT -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
ENGINE CORE AND OIL GALLERY PLUGS
- STANDARD PROCEDURE, REPLACING . . . . 9-34
ENGINE COVER - INSTALLATION
ENGINE COVER - REMOVAL . . . . . . . . . . . . . . 9-4
ENGINE CRADLE CROSSMEMBER -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 13-8
ENGINE CRADLE CROSSMEMBER -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-6
ENGINE OIL - DIESEL ENGINES -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
ENGINE TEMPERATURE GAUGE -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 8J-15
Group-Page Description
ENGINE TEMPERATURE GAUGE -
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 8J-15
ENGINES - DESCRIPTION, ENGINE OIL -
DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
ENTRY MODULE - DESCRIPTION,
SENTRY KEY REMOTE . . . . . . . . . . . . . . . . . 8Q-2
. . . . 24-33 ENTRY MODULE - INSTALLATION,
SENTRY KEY REMOTE . . . . . . . . . . . . . . . . . 8Q-4
ENTRY MODULE - OPERATION, SENTRY
KEY REMOTE . . . . . . . . . . . . . . . . . . . . . . . . 8Q-3
ENTRY MODULE - REMOVAL, SENTRY
. . . . . . . . 24-33 KEY REMOTE . . . . . . . . . . . . . . . . . . . . . . . . 8Q-3
ENTRY TRANSMITTER - DESCRIPTION,
REMOTE KEYLESS . . . . . . . . . . . . . . . . . . . . 8N-2
ENTRY/EXIT LAMP BULB -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 8L-32
ENTRY/EXIT LAMP BULB - REMOVAL . . . . . 8L-31
ENTRY/EXIT LAMP UNIT - INSTALLATION
ENTRY/EXIT LAMP UNIT - REMOVAL
EQUIPMENT - STANDARD PROCEDURE,
REFRIGERANT SYSTEM SERVICE . . . . . . . . 24-46
EVACUATE - STANDARD PROCEDURE,
. 24-57 REFRIGERANT SYSTEM . . . . . . . . . . . . . . . 24-47
EVAPORATOR - DESCRIPTION, A/C . . . . . . . 24-54
EVAPORATOR - INSTALLATION, A/C
EVAPORATOR - INSTALLATION, REAR
. . 21-95 EVAPORATOR - OPERATION, A/C
EVAPORATOR - REMOVAL, A/C . . . . . . . . . . 24-55
EVAPORATOR - REMOVAL, REAR
EVAPORATOR TEMPERATURE SENSOR -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . 24-17,24-25
EVAPORATOR TEMPERATURE SENSOR -
DIAGNOSIS AND TESTING . . . . . . . . . . . . . 24-26
EVAPORATOR TEMPERATURE SENSOR -
. . . 21-92 INSTALLATION . . . . . . . . . . . . . . . . . . 24-18,24-26
EVAPORATOR TEMPERATURE SENSOR -
OPERATION . . . . . . . . . . . . . . . . . . . . 24-18,24-26
EVAPORATOR TEMPERATURE SENSOR -
REMOVAL . . . . . . . . . . . . . . . . . . . . . 24-18,24-26
EXHAUST MANIFOLD - INSTALLATION
. . 8G-3 EXHAUST MANIFOLD - REMOVAL . . . . . . . . . 9-59
EXHAUST PIPE - INSTALLATION . . . . . . . . . . 11-3
EXHAUST PIPE - REMOVAL
EXHAUST TUBE - INSTALLATION
EXHAUST TUBE - REMOVAL
. . . . 8G-3 EXPANSION VALVE - DESCRIPTION, A/C
EXPANSION VALVE - DIAGNOSIS AND
TESTING, A/C . . . . . . . . . . . . . . . . . . . . . . . 24-56
EXPANSION VALVE - INSTALLATION, A/C
. . . . . . . . . 19-11 EXPANSION VALVE - INSTALLATION,
REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-63
EXPANSION VALVE - OPERATION, A/C
EXPANSION VALVE - REMOVAL, A/C
EXPANSION VALVE - REMOVAL, REAR . . . . 24-62
EXTERIOR - DESCRIPTION, LAMPS/
LIGHTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-2
EXTERIOR - OPERATION, LAMPS/
LIGHTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-3
EXTERIOR - SPECIFICATIONS,
. . . . . . 7-14 LAMPS/LIGHTING . . . . . . . . . . . . . . . . . . . . . 8L-5
EXTERIOR HANDLE - INSTALLATION
EXTERIOR HANDLE - REMOVAL
. . . 8E-4 FAN - INSTALLATION, RADIATOR
FAN - REMOVAL, RADIATOR . . . . . . . . . . . . . 7-13
FAN DRIVE VISCOUS CLUTCH -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 7-16
FAN DRIVE VISCOUS CLUTCH -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
FASCIA - INSTALLATION, FRONT
FASCIA - INSTALLATION, REAR
FASCIA - REMOVAL, FRONT
FASCIA - REMOVAL, REAR
FASTENER IDENTIFICATION -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . Intro.-2
FASTENER USAGE - DESCRIPTION . . . . . . Intro.-5
FILL - STANDARD PROCEDURE, DRAIN
. . . . . . . . . . 9-7 FILL - STANDARD PROCEDURE,
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . 21-103
FILL AND BLEED PROCEDURE,
STANDARD PROCEDURE - POWER
STEERING PUMP . . . . . . . . . . . . . . . . . . . . . 19-14
FILL DOOR - INSTALLATION, FUEL . . . . . . . 23-47
FILL DOOR - REMOVAL, FUEL
FILL/CHECK LOCATIONS - INSPECTION,
FLUID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
FILTER - DESCRIPTION, FLUID
Group-Page Description
FILTER - DESCRIPTION, FUEL . . . . . . . . . . . . 14-5
FILTER - INSTALLATION, AIR
FILTER - INSTALLATION, FUEL
FILTER - INSTALLATION, OIL
FILTER - OPERATION, FLUID . . . . . . . . . . . 21-101
FILTER - OPERATION, FUEL
FILTER - REMOVAL, AIR
FILTER - REMOVAL, FUEL . . . . . . . . . . . . . . . 14-5
FILTER - REMOVAL, OIL
FILTER - STANDARD PROCEDURES,
DRAINING WATER FROM FUEL . . . . . . . . . . . 14-2
FILTER CLOGGED INDICATOR -
DESCRIPTION, FUEL . . . . . . . . . . . . . . . . . . 8J-15
FILTER CLOGGED INDICATOR -
OPERATION, FUEL . . . . . . . . . . . . . . . . . . . . 8J-15
FINESSE SANDING/BUFFING & POLISH -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 23-75
. 8L-32 FINISH - DESCRIPTION, BASECOAT/
. . . . . 8L-32 CLEARCOAT . . . . . . . . . . . . . . . . . . . . . . . . . 23-74
FITTING - STANDARD PROCEDURE,
PISTON RING . . . . . . . . . . . . . . . . . . . . . . . . 9-46
FLARING - STANDARD PROCEDURE,
DOUBLE INVERTED . . . . . . . . . . . . . . . . . . . . . 5-8
FLARING - STANDARD PROCEDURE, ISO . . . . 5-8
. . . . . . 24-55 FLOOR DISTRIBUTION DUCTS -
. . . . 24-61 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 24-34
. . . . . . . . 24-54 FLOOR DISTRIBUTION DUCTS -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 24-33
. . . . . . . . 24-60 FLOOR MATS - INSTALLATION, CARPETS
FLOOR MATS - REMOVAL, CARPETS . . . . . . . 23-69
FLOW (MAF) SENSOR - DESCRIPTION,
MANIFOLD AIR . . . . . . . . . . . . . . . . . . . . . . 14-30
FLOW (MAF) SENSOR - INSTALLATION,
MANIFOLD AIR . . . . . . . . . . . . . . . . . . . . . . 14-31
FLOW (MAF) SENSOR - OPERATION,
MANIFOLD AIR . . . . . . . . . . . . . . . . . . . . . . 14-30
FLOW (MAF) SENSOR - REMOVAL,
MANIFOLD AIR . . . . . . . . . . . . . . . . . . . . . . 14-31
FLUID - DESCRIPTION, BRAKE
. . . . . 9-59 FLUID - DESCRIPTION, POWER
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
FLUID - DIAGNOSIS AND TESTING,
. . . . . . . . . . . . . 11-3 CAUSES OF BURNT . . . . . . . . . . . . . . . . . . 21-102
. . . . . . . . 24-73 FLUID - NAG1 - DESCRIPTION,
. . . . . . . . . . . . 24-73 AUTOMATIC TRANSMISSION . . . . . . . . . . . . . 0-4
. . 24-55 FLUID - OPERATION, AUTOMATIC
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . 0-4
FLUID AND FILTER - DESCRIPTION
. . 24-56 FLUID AND FILTER - OPERATION
FLUID CAPACITIES - SPECIFICATIONS
FLUID CONTAMINATION - DIAGNOSIS
. . . . 24-55 AND TESTING . . . . . . . . . . . . . . . . . . . . . . 21-102
. . . . . 24-56 FLUID CONTAMINATION - DIAGNOSIS
AND TESTING, BRAKE . . . . . . . . . . . . . . . . . . 5-14
FLUID COOLER TUBE - INSTALLATION . . . . 19-14
FLUID COOLER TUBE - REMOVAL
FLUID FILL/CHECK LOCATIONS -
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
FLUID INDICATOR - DESCRIPTION,
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . 8J-27
. . . . . 23-16, FLUID INDICATOR - OPERATION,
23-33,23-36 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . 8J-27
. . . 23-16,23-32, FLUID LEVEL - DIAGNOSIS AND
23-36 TESTING, EFFECTS OF INCORRECT . . . . . . 21-102
. . . . . . . . . 7-13 FLUID LEVEL - STANDARD PROCEDURE,
BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
FLUID LEVEL SWITCH - DESCRIPTION,
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-7
FLUID LEVEL SWITCH - OPERATION,
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8R-8
. . . . . . . . . 13-2 FLUID RESERVOIR - INSTALLATION
. . . . . . . . . . 13-3 FLUID RESERVOIR - REMOVAL
. . . . . . . . . . . . . 13-2 FLUID, SPECIFICATIONS - BRAKE . . . . . . . . . 5-14
. . . . . . . . . . . . . . 13-3 FLUID/FILTER SERVICE - STANDARD
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 21-104
FLUSH - SPECIFICATIONS, GAP
FLUSHING POWER STEERING SYSTEM -
. . . . 3-11 STANDARD PROCEDURE . . . . . . . . . . . . . . . 19-13
FLYWHEEL - REMOVAL
FOG LAMP BULB - INSTALLATION
FOG LAMP BULB - REMOVAL . . . . . . . . . . . 8L-10
FOG LAMP RELAY - INSTALLATION
FOG LAMP RELAY - REMOVAL
FOG LAMP SWITCH - INSTALLATION
FOG LAMP SWITCH - REMOVAL . . . . . . . . . 8L-11
. . . . . . . . . . 23-47
FRAME DIMENSIONS - SPECIFICATIONS
FREEWHEELING CLUTCH - ASSEMBLY . . . 21-107
FREEWHEELING CLUTCH - DESCRIPTION . 21-105
. . . . . . . . . 21-101
VA
Group-Page
. . . . . . 24-31,24-39
. . . . . . . . . . . 14-6
. . . . . . . . . . . . 9-51
. . . . . . . . . . . . . 14-5
. . . . . . . . . . 24-31,24-39
. . . . . . . . . . . . . . . . 9-51
. 23-70
. . . . . . . . . . . . 0-3
. . . . . 21-101
. . . . . . . 21-101
. . . . . . 0-4
. . . . . . . 19-14
. . . . . . . 5-15
. . . . . . . . . . 5-15
. . . . . . . . . 23-88
. . . . . . . . . . . . . . . . . 9-39
. . . . . . . 8L-10
. . . . . . 8L-11
. . . . . . . . . . 8L-10
. . . . . 8L-12
. . . 13-4