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Travis Industries 1080 CF Installation Manual

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Download this manual See also: Owner's Manual, Operation & Maintenance Manual
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
 Copyright 2008, T.I.
$10.00
100-01193_003
1080 CF
Gas Fireplace
Tested and Listed by
OMNI-Test Laboratories, Inc.
Portland, Oregon
Report # 028-F-81-5
ANSI Z21.88a-2007
• Built-In Direct Vent Fireplace
• Natural Gas or Propane
•
Residential or Mobile Home
•
Bedroom Approved
4800 Harbour Pointe Blvd. SW
4090807
Mukilteo, WA 98275

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Summary of Contents for Travis Industries 1080 CF

  • Page 1 1080 CF Gas Fireplace Tested and Listed by OMNI-Test Laboratories, Inc. Portland, Oregon Report # 028-F-81-5 ANSI Z21.88a-2007 • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home • Bedroom Approved WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 2: Overview

    Overview This manual details the installation requirements for the 1080 CF fireplace. For operating and maintenance instructions, refer to the 1080 CF Owner's Manual (part # 100- 01194). Listing Details This appliance was listed by OMNI Test Labs to ANSI Z21.88 - report # 028-F-81-5. The listing label is attached to the appliance near the gas control valve.

  • Page 3: Table Of Contents

    Index..............60 Battery Pack – Wireless Wall Switch Installation ... 19 Battery Installation ..........22 Remote Synchronization..........23 Synchronizing the Remote and Wireless Wall Switch ......24 Using the Reset Rod to Activate the Receiver Module ......25 © Travis Industries 4090807 100-01193_003...

  • Page 4: Safety Precautions

    All other work must be done by a trained technician. Don't modify or replace orifices. • The viewing glass should be opened only for lighting the pilot or conducting service. • Any safety screen or guard removed for servicing must be replaced prior to operating the heater. © Travis Industries 4090807 100-01193_003...
  • Page 5 The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. • Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).

  • Page 6: Features And Specifications

    (sku 98500711) Weight: 250 Lbs. 49.5" * Includes the required 2" clearance. 25"* ** Includes the 1-1/2" standoff below the baseplate. 5" *** Does not include the required 4" clearance to each side. Figure 2 © Travis Industries 4090807 100-01193_003...

  • Page 7: Installation

    Andiron Brackets • Reset Rod Additional Items Required • 1080/36 CF Direct Vent (available only from Travis Industries – see page 26 for part numbers) • Gas Line Equipment (shutoff valve, pipe, etc.) Installation Overview • All requirements below must be met.

  • Page 8: Recommended Installation Procedure

    4. Install the framing above the header. 5. Install the hearth (if applicable). 6. Install the included non-combustible facing. 7. Install the facing. 8. Install the mantel (if applicable). 9. Finalize the installation (see page 40). © Travis Industries 4090807 100-01193_003...

  • Page 9: Massachusetts Requirements

    See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 4090807 100-01193_003...

  • Page 10: Preparing The Fireplace Stand-Offs

    Secure the stand-off with two screws removed earlier. Repeat steps "a", "b", and "c" for the opposite side. Figure 4 © Travis Industries 4090807 100-01193_003...
  • Page 11 Rotate the header brackets up Un-fold the side of the header standoff until it is flat (both sides). Remove the screw below the center header standoff. Rotate the lower standoff upwards and attach using the same screw. Figure 5 © Travis Industries 4090807 100-01193_003...

  • Page 12: Fireplace Placement Requirements

    The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace 250 Lbs.) and vent. Minimum 60” Fireplace Enclosure Height. Enclosure must also meet 6” vent clearance. Platform Optional Raised Hearth (see “Hearth Requirements” for details) Figure 6 © Travis Industries 4090807 100-01193_003...

  • Page 13: Minimum Framing Dimensions

    14” wide area centered along the front of the fireplace. Minimum 60” Fireplace 14” Min. Enclosure Height. Enclosure must also meet 6” vent clearance. 3.5” Max. 25” 56-3/4” 50” Figure 7 © Travis Industries 4090807 100-01193_003...

  • Page 14: Framing Dimensions - Corner Installations

    (for qualified installers only) Framing Dimensions - Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 2" Clearance 21.25" (approximate) 59" (approximate) Figure 8 © Travis Industries 4090807 100-01193_003...

  • Page 15: Nailing Brackets

    Installation (for qualified installers only) Nailing Brackets Use screws or nails to secure the fireplace to the framing with the six nailing brackets. Figure 9 © Travis Industries 4090807 100-01193_003...

  • Page 16: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4090807 100-01193_003...
  • Page 17 Make sure to connect the ground wire to the grounding tab on the receptacle (this grounds the fireplace). These wires are for the optional accent light. Control Box Cover Plate Romex Connector Grounded 110V Power Supply Attacfh the electrical line, including the grounding wire, to this receptacle. © Travis Industries 4090807 100-01193_003...

  • Page 18: Wiring Schematic

    (attached to receptacle) Romex supply to the black and white wire leading from Connectors the molex connector. Attach the ground wire to Accent Light Switched the grounding tab on the receptacle. Power Supply © Travis Industries 4090807 100-01193_003...

  • Page 19: Battery Pack - Wireless Wall Switch Installation

    Gas Control Valve Battery Pack Wires (4) Receiver Module * The wireless wall switch may be located at a separate location. An additional cover plate would be required for the battery back junction box. Figure 11 © Travis Industries 4090807 100-01193_003...
  • Page 20 (wire orientation does not matter) Used Gas Control Valve Make sure continuous pilot is set to "OFF" and remote is set to "REMOTE". Main Burner Control Wires White Green Orange White Pilot Flame Control Wires Figure 12 © Travis Industries 4090807 100-01193_003...
  • Page 21 Cover Plate are replaced. (snaps into place) Wireless Wall Switch (includes two "CR2032" 3V batteries) Secure to the junction box with the two included screws. Figure 14 © Travis Industries 4090807 100-01193_003...

  • Page 22: Battery Installation

    The Remote requires two (2) AAA batteries (included) Cover Plate (snaps into place) Back of Remote The Wall Switch requires two (2) CR2032 3V batteries (included). NOTE: The positive side (+) faces outwards. CR2032 CR2032 Figure 15 © Travis Industries 4090807 100-01193_003...

  • Page 23: Remote Synchronization

    * If either the remote or wall switch do not work properly, follow the steps to Synchronize the remote and wall switch on the following page. Figure 16 © Travis Industries 4090807 100-01193_003...

  • Page 24: Synchronizing The Remote And Wireless Wall Switch

    The receiver module has enough memory to store three remotes. If you re-synchronize the remotes, you may overwhelm the receiver memory, nullifying one of the earlier programmed remotes. In these cases, you should reset the receiver module and re-synchronize. © Travis Industries 4090807 100-01193_003...

  • Page 25: Using The Reset Rod To Activate The Receiver Module

    Slide the reset rod through the index holes. The rod will line up with the reset (“Learn”) button on the receiver module. Press lightly on the rod to activate the button. When done, hang the reset rod in the gap behind the glass frame. Receiver Module (with Cover Box removed) Reset Rod © Travis Industries 4090807 100-01193_003...

  • Page 26: Vent Requirements

    • Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4090807 100-01193_003...

  • Page 27: Vent Clearances

    If it does not, apply high temperature sealant to the joints of the affected sections. • Horizontal sections require a 1/4" rise every 12" of travel • Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) © Travis Industries 4090807 100-01193_003...

  • Page 28: Approved Vent Configurations

    The intake restrictor is shipped in the forward position (pulled towards the glass. To change the intake restrictor to the back position (pushed toward the back of the firebox), follow the directions below. Intake Air Restrictor Loosen these Slide the restrictor back two screws. and tighten the screws. Figure 18 © Travis Industries 4090807 100-01193_003...

  • Page 29: Horizontal Termination (1 90° Elbow)

    Intake Restrictor Back 15 feet 15 feet 10 feet 10 feet Exhaust Restrictor # 1 Intake Restrictor Back 5 feet 5 feet Exhaust Restrictor # 1 Intake Restrictor Forward (stock) 0 feet 0 feet Figure 19 © Travis Industries 4090807 100-01193_003...

  • Page 30: Horizontal Termination (3 90° Elbows)

    20 feet 20 feet Exhaust Restrictor # 2 Intake Restrictor Back 15 feet 15 feet Exhaust Restrictor # 1 Intake Restrictor Back 10 feet 10 feet 5 feet 5 feet 0 feet 0 feet Figure 20 © Travis Industries 4090807 100-01193_003...

  • Page 31: Vertical Termination (0, 2, Or 4 45° Elbows)

    Intake Restrictor Forward (stock) 20 feet 20 feet Exhaust Restrictor # 2 Intake Restrictor Forward (stock) 15 feet 15 feet 10 feet 10 feet (min.) (min.) 5 feet 5 feet 0 feet 0 feet Figure 21 © Travis Industries 4090807 100-01193_003...

  • Page 32: Vertical Termination (2 90° Elbows)

    Intake Restrictor Forward (stock) 20 feet 20 feet 15 feet 15 feet Exhaust Restrictor # 1 Intake Restrictor Forward (stock) 10 feet 10 feet (min.) (min.) 5 feet 5 feet 0 feet 0 feet Figure 22 © Travis Industries 4090807 100-01193_003...

  • Page 33: Termination Requirements

    NOTE: Measure clearances to the nearest edge of the exhaust hood. • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material © Travis Industries 4090807 100-01193_003...

  • Page 34: Hearth Requirements

    NOTE: Do not build a hearth more than the 1-1/2” maximum above Fireplace (granite, concrete, etc.) the base of the fireplace (it must fit under the glass frame). 1-1/2” Fireplace Marble Plywood (OSB, etc.) 1-1/2” Framing Sub-Floor Figure 23 © Travis Industries 4090807 100-01193_003...

  • Page 35: Hearth Requirements - Recessed Hearth

    If using tile, you may wish to (carpet, etc.) Framing make the platform a suitable height for un-cut tile. For example, if using 12” tile, make the platform 10-1/2” tall (10” Carpet Sub-Floor section of framing + 1/2” plywood). Figure 24 © Travis Industries 4090807 100-01193_003...

  • Page 36: Facing Requirements

    Flanges are provided on the fireplace for the screws to attach to. Fiber Board (or other non-combustible) is required from the glass frame edge to the side framing (6-1/2”). Figure 25 © Travis Industries 4090807 100-01193_003...

  • Page 37: Non-Combustible Facing

    The maximum depth for non-combustible facing is 6” (includes the cement board). Combustible Material Fiber Board (drywall, etc.) 50” Min. (from base of fireplace) 17-1/4” Min. Non-Combustible Facing (tile, rock, marble, etc.) Fireplace Glass Frame Figure 26 © Travis Industries 4090807 100-01193_003...
  • Page 38 Installation (for qualified installers only) Facing Examples Drywall TOP VIEW Mantel Framing Fireplace Drywall Fiber Board 12” Tile Drywall TOP VIEW Framing Fireplace Drywall Fiber Board Masonry (e.g. stone, brick) Figure 27 © Travis Industries 4090807 100-01193_003...

  • Page 39: Mantel Requirements

    If they protrude 3/4” or less, they must meet the facing clearance (6-1/2” from the glass frame). Non-combustible mantel columns do not Base of the Fireplace have a minimum clearance. Figure 28 © Travis Industries 4090807 100-01193_003...

  • Page 40: Finalizing The Installation

    5. Replace the glass. Start the pilot. 6. Start the main burner. Leak test all gas joints again (the gas control valve and connections are located on the exterior of the fireplace on the left side. © Travis Industries 4090807 100-01193_003...

  • Page 41: Air Shutter Adjustment

    Travis dealer for a remedy. 9. Give this manual to the home owner for future reference and fully explain operation of this heater. For comprehensive operating and maintenance instructions, refer to the Owner's Manual (part # 100-01194). © Travis Industries 4090807 100-01193_003...

  • Page 42: Glass Frame Removal And Installation

    Use the door latch tool to pull the latch forward and away from the glass frame. The glass frame is held in place with four latches. REPLACING THE GLASS Slide the glass into place and secure the four latches. Figure 29 © Travis Industries 4090807 100-01193_003...

  • Page 43: Log Set Installation

    Below is a picture detailing log placement for this fireplace. Follow the directions on the following pages to place the logs correctly. Rear Log Left Twig Right Twig Left Front Log Right Front Log Left Ember Center Ember Right Ember © Travis Industries 4090807 100-01193_003...
  • Page 44 After the logs are in place, and the fireplace has run for 15 minutes, you may wish to verify the log is correctly positioned. You can move the log forward to obtain more glow from the log. If sooting occurs, move the log back. © Travis Industries 4090807 100-01193_003...
  • Page 45 Right Front Log The right front log has a pocket on the bottom of the log. This pin fits into the pocket. When in place, the log rests level as shown in the picture to the right. © Travis Industries 4090807 100-01193_003...
  • Page 46 When in place, the log rests level as shown in the picture to the right. Note how the right portion of the log lines up with the right front log, creating the appearance of one log. © Travis Industries 4090807 100-01193_003...
  • Page 47 You will notice a flat spot on the front right log. The right twig rests on this flat spot and on top of the rear log. When in place, the twig should look as shown in the picture to the right. © Travis Industries 4090807 100-01193_003...
  • Page 48 The left twig rests on this flat spot and on the grate at the front of the firebox. When in place, the twig should look as shown in the picture to the right. © Travis Industries 4090807 100-01193_003...
  • Page 49 The right ember chunk is placed on the floor fireback and burner (do not cover any burner holes). NOTE: If using the optional andirons, you may need to reposition this ember slightly. © Travis Industries 4090807 100-01193_003...
  • Page 50 Use a stiff brush to apply a thin layer of rockwool fibers onto the burner. Do not use the entire bag of rockwool. Use only a small amount and save the remainder. Over-use of rockwool will diminish the glow and may cause sooting or other adverse conditions. © Travis Industries 4090807 100-01193_003...

  • Page 51: Lp Conversion Instructions

    Loosen the screw and remove the clip located on the firebox ceiling on the front left side. Remove this clip on the firebox floor. Remove the ember tray and the burner tray cover. Figure 30 © Travis Industries 4090807 100-01193_003...
  • Page 52 Figure 31 Remove the burner following the directions below. Remove the four screws securing the burner to the firebox floor. Slide the burner to the right and up to remove. Figure 32 © Travis Industries 4090807 100-01193_003...
  • Page 53 Use the chart below to identify the correct orifices. Burner Orifice Look here for the orifice identification 15/16” Screw each LP orifice in so the orifice protrudes 15/16” (indicating full insertion). Figure 33 © Travis Industries 4090807 100-01193_003...
  • Page 54 The burner tray is held in place with 9 screws (7 on the firebox wall, 2 on the pilot assembly). Remove the burner tray and place it on the firebox floor. Figure 35 © Travis Industries 4090807 100-01193_003...
  • Page 55 11 Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve (see Gas Line Requirements on page 16 for details). Check the pilot and adjust if necessary. © Travis Industries 4090807 100-01193_003...

  • Page 56: Fireback Installation

    Remove this clip on the firebox floor. Remove and discard the ember tray and the burner tray cover. Remove this clip on the firebox floor. Bend the clip upwards to form a 90° angle. Figure 38 © Travis Industries 4090807 100-01193_003...
  • Page 57 Place the floor firebacks in place. Slide the side firebacks into place and replace the clip to secure (both sides). Replace these clips. Figure 39 Restore the fireplace to the correct configuration. © Travis Industries 4090807 100-01193_003...

  • Page 58: Andiron Installation

    Use the two screws (included with the andirons) to secure the andiron brackets (included with the fireplace) to the andirons. Remove the four screws on the firebox floor. Position the andirons and replace the screws to secure. © Travis Industries 4090807 100-01193_003...

  • Page 59: Power Heat Duct Installation

    • Power Heat Duct 98500769 • 1080 CF Power Heat Duct Wiring Kit 94400995 NOTE: This wiring kit includes the wiring necessary for hooking up the electrical circuit to a thermodisk inside the fireplace. NOTE: The power heat duct must be attached at the time of fireplace installation.

  • Page 60: Index

    Hearth Requirements – Recessed Hearth ....35 Termination Requirements ........33 Hearth Requirements ..........34 Vent Clearances..........27 Horizontal Termination (1 90° Elbow) ......29 Vent Installation ..........27 Vent Requirements ..........26 Vertical Termination (0, 2, or 4 45° Elbows).....31 Vertical Termination (2 90° Elbows)......32 © Travis Industries 4090807 100-01193_003...

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