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Travis Industries 864 ST Installation Manual

Travis industries built-in direct vent fireplace
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Download this manual See also: Owner's Manual
• Built-In Direct Vent Fireplace
• Natural Gas or Propane
• Residential or Mobile Home
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
 Copyright 2007, T.I.
$10.00
100-01195_000
Fireplace
4071126
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
864 ST
Installation
Manual
Tested and Listed by
OMNI-Test
Laboratories, Inc.
Beaverton, Oregon
Report # 028-F-84-5
ANSI Z21.88b-2003

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Summary of Contents for Travis Industries 864 ST

  • Page 1 864 ST Fireplace Installation Manual Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028-F-84-5 • Built-In Direct Vent Fireplace ANSI Z21.88b-2003 • Natural Gas or Propane • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 2: Introduction Overview

    Overview This manual details the installation requirements for the 864 ST (See Through) fireplace. For operating and maintenance instructions, refer to the 864 ST Owner's Manual (part # 100-01196). Listing Details This appliance was listed by OMNI-Test Laboratories, Inc. to ANSI Z21.88 - report # 028- F-84-5.

  • Page 3: Table Of Contents

    Side Vent Config. W Horizontal Term. (w vertical rise)..24 Side Vent Configuration with Vertical Termination ..25 Top Vent Configuration with Horizontal Termination ..26 Top Vent Configuration with Vertical Termination ... 27 Termination Requirements ......... 28 © Travis Industries 4071126 100-01195_000...

  • Page 4: Safety Precautions

    All other work must be done by a trained technician. Don't modify or replace orifices. • The viewing glass should be opened only for lighting the pilot or conducting service. • Any safety screen or guard removed for servicing must be replaced prior to operating the heater. Travis Industries 4071126 100-01195_000...
  • Page 5 The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. • Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).

  • Page 6: Features And Specifications

    8" Diameter Vent 37" 1" 33-7/8" Lifting Handle Tabs These tabs may be 41" used in conjuction with the lifting handles 42-1/2" (98500711) - make sure 24" to use the required adapters (250-01038) Weight: 310 Lbs. Travis Industries 4071126 100-01195_000...

  • Page 7: Packing List

    • Install the drywall. • Install the hearth (if applicable). • Install the facing (if applicable). • Install the mantel (if applicable). • Finalize the installation (see page 38) and install the grill or face. © Travis Industries 4071126 100-01195_000...

  • Page 8: Massachusetts Requirements

    A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. See Gas Connection section for additional Commonwealth of Massachusetts requirements. Travis Industries 4071126 100-01195_000...

  • Page 9: Top Vent Or Side Vent Configuration

    Remove the flue assembly. Tuck the two 24" pieces of insulation into the area between the exhaust manifold and fireplace can. WARNING: Failure to properly place the insulation will void the warranty and create a safety hazard. © Travis Industries 4071126 100-01195_000...
  • Page 10 Re-attach the back plate to the top of the fireplace. NOTE: Make sure the flange on the back plate tucks between the fireplace and the flue assembly. Travis Industries 4071126 100-01195_000...

  • Page 11: Fireplace Placement Requirements

    The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (310 Lbs.) and vent. Min. 42” Fireplace Enclosure Height Platform Optional Raised Hearth (see “Hearth Requirements” for details) © Travis Industries 4071126 100-01195_000...

  • Page 12: Min. Framing Dims

    42-1/2" 23" * * The 23" dimension is based upon 1/2" drywall around the perimeter of the fireplace on both sides. If using thicker drywall (or other facing), you will need to adjust this dimension. Travis Industries 4071126 100-01195_000...

  • Page 13: Nailing Brackets

    90° on the right side. (use a screwdriver if Nailing Bracket necessary). On the left side, remove the side standoff Fireplace (screws hold it in place) and re-attach it in the Drywall alternative holes provided. © Travis Industries 4071126 100-01195_000...

  • Page 14: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. Travis Industries 4071126 100-01195_000...

  • Page 15: Gas Line Location

    (covered with a push plug) in line with the gas inlet on the gas control valve. By rotating the plate 180° the hole may be re-located. You may also secure the plate in a customized location using the self-drilling screws. © Travis Industries 4071126 100-01195_000...

  • Page 16: Electrical Connection (Required)

    Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Left Side of Fireplace Grounded Receptacle Junction Box Assembly Receptacle Cover Plate Grounded 110V Strain Relief Power Supply Travis Industries 4071126 100-01195_000...

  • Page 17: Wall Switch Or Thermostat Installation

    Expose 1/2" of each wire. Secure the wires to the posts on the side of the on/off switch Standard (orientation does Standard Screwdriver not matter). Screwdriver © Travis Industries 4071126 100-01195_000...

  • Page 18: Vent Requirements

    • Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. Travis Industries 4071126 100-01195_000...

  • Page 19: Approved Vent

    If it does not, apply high temperature sealant to the joints of the affected sections. • Horizontal sections require a 1/4" rise every 12" of travel. • Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape). © Travis Industries 4071126 100-01195_000...

  • Page 20: Approved Vent Configurations

    The screw location indicates restrictor position. In this example, the restrictor is set in position # 3. Tighten the screws to secure the restrictor. (closed) #6 (open - stock position) # 1 Left (vent) Side of Firebox Travis Industries 4071126 100-01195_000...

  • Page 21: Intake Restrictor Adjustment

    Restrictor Plate Remove this screw. Rotate the restrictor plate so the left side hole lines up with the screw-hole. Re-attach the screw to lock the restrictor plate in position # 2. © Travis Industries 4071126 100-01195_000...

  • Page 22: Diffuser Plate Adjustment

    Before (Stock - Position # 2) Bend the round portion of the diffuser 90° (position # 1). After (Position # 1) Secure the diffuser plate with the screws removed earlier. Replace the exhaust restrictor (see “Exhaust Restrictor Adjustment” for restrictor settings). Travis Industries 4071126 100-01195_000...

  • Page 23: Side Vent Config. W Horizontal Term. (No Vertical Rise)

    The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. HINT: Travis Industries provides a minimum vent kit (sku 98900168). It includes a 4” section and a horiztontal termination cap. See the charts below to...

  • Page 24: Side Vent Config. W Horizontal Term. (W Vertical Rise)

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow Travis Industries 4071126 100-01195_000...

  • Page 25: Side Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4071126 100-01195_000...

  • Page 26: Top Vent Configuration With Horizontal Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow Travis Industries 4071126 100-01195_000...

  • Page 27: Top Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4071126 100-01195_000...

  • Page 28: Termination Requirements

    NOTE: Measure clearances to the nearest edge of the exhaust hood. • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material Travis Industries 4071126 100-01195_000...

  • Page 29: Hearth Requirements

    Raised A hearth is not required Fireplaces when the fireplace is raised above the flooring surface. Fireplace Stand © Travis Industries 4071126 100-01195_000...

  • Page 30: Facing Requirements

    Non- combustible facing (tile, masonry, etc.) must be placed over the fiber board. Do not install drywall (or any other combustible) in front of the fireplace. TOP VIEW Framing Nailing Bracket Fireplace Drywall Travis Industries 4071126 100-01195_000...

  • Page 31: Facing Overview

    Wilmington Hearthview 35-3/4” 41” • Requires removal of center deflector (see above). • Face may fit over top of tile facing Winthrop Bungalow 34” 36-7/8” Optional facing will butte to edge of faceplate (tile line) © Travis Industries 4071126 100-01195_000...

  • Page 32: Thin Facing Installation

    FPX arched faces require the FPX Face Upgrade Kit (sku 98500686) and a triangular piece of facing in these upper corners. See the instructions included with the face for further details. 7-7/8” 1” 2-7/8” 37” 2” Travis Industries 4071126 100-01195_000...
  • Page 33 (or other facing under 1” thick) Face SIDE OF FIREPLACE Hearth (note how it extends under the face - max. 1” thick). The fireplace may be raised to accommodate thicker hearth materials. Max. 1” Floor © Travis Industries 4071126 100-01195_000...

  • Page 34: Thick Facing Installation

    Fireplace (or cement board, etc.) Masonry 1” NOTE: The nailing brackets are not used for this type of installation - secure the fireplace to the floor with 41” the brackets along the base of the fireplace. Travis Industries 4071126 100-01195_000...

  • Page 35: Thick Facing Installation With Fpx Arched Faces

    (98500686). This covers the above the base of the fireplace. upper corners. Fiber Board (must remain in place) FRONT VIEW 1-1/2” 5” TOP VIEW Framing 35-3/4” Nailing Bracket 45-1/2” Radius Fireplace Drywall Face Masonry 1” 41” © Travis Industries 4071126 100-01195_000...
  • Page 36 Max. 1” Floor Drywall Raised Fireplace (with no Hearth) Masonry (or other non-combustible over 1” thick) SIDE OF FIREPLACE Face (Behind Masonry) The masonry extends 1” above the base of the fireplace. 1” Fireplace Support Floor Travis Industries 4071126 100-01195_000...

  • Page 37: Mantel Requirements

    • If you wish to have a 8” deep mantel, it must be at least 6-3/4” above the fireplace face (43-1/2” above the base). • If you wish to have a mantel 8” above the fireplace face, it must be no deeper than 9”. © Travis Industries 4071126...

  • Page 38: Steps For Finalizing The Installation

    Standard Screwdriver 6. Replace the glass. 7. Start the main burner (the main burner circuit is detailed on page 17). Leak test all gas joints again. Travis Industries 4071126 100-01195_000...

  • Page 39: Air Shutter Adjustment

    (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. © Travis Industries 4071126 100-01195_000...

  • Page 40: Glass Frame Removal And Installation

    (follow the instructions to the right in reverse). Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. Travis Industries 4071126 100-01195_000...
  • Page 41 Top of Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. © Travis Industries 4071126 100-01195_000...

  • Page 42: Log Set Installation

    Logs in Place – FRONT SIDE (gas control valve side) NOTE: This fireplace has a front side and back side. The front side (pictured belowj) is the side with the gas control valve. Logs in Place – BACK SIDE Travis Industries 4071126 100-01195_000...
  • Page 43 Make sure the two tabs on the log shelf insert into the two holes on the bottom of the log. Once in place, rotate the log clockwise until the indents in the log contact the grate. © Travis Industries 4071126 100-01195_000...
  • Page 44 Place the front left log as shown below. There is a ledge on the bottom of the log that aligns with the edge of the center burner. When in place, the front left log has a small gap to the center log. Travis Industries 4071126 100-01195_000...
  • Page 45 The front left upper log has a groove and one hole on the bottom. The groove fits over the edge of the burner. When in place, the front left upper log looks like the picture to the right. © Travis Industries 4071126 100-01195_000...
  • Page 46 (see picture to the right). The other fits over the pin on the front left log. When in place, the front upper center log looks like the picture to the right. Travis Industries 4071126 100-01195_000...
  • Page 47 The groove on the bottom of the log fits over the upper burner tray. Make sure to slide the log towards the center of the firebox. When in place, the log will appear as shown in the picture to the right. © Travis Industries 4071126 100-01195_000...
  • Page 48 Back Ember Chunk The back ember in placed on the back right side as shown in the picture to the right. Make sure it is not over any burner holes. Travis Industries 4071126 100-01195_000...
  • Page 49 The pin on the center log inserts into the hole on the back of the back left log. This groove on the log fits over the grate. When in place, the log looks like the picture to the right. © Travis Industries 4071126 100-01195_000...
  • Page 50 (for qualified installers only) Back Upper Right Log Pins on the center log and back right log help locate this log. When in place, the back upper right log looks like the picture to the right. Travis Industries 4071126 100-01195_000...
  • Page 51 A bag of embers is provided to further enhance the firebox. Place the embers on the firebox floor and on the outer burner (especially over exposed rivets on the burner). Do not place embers over any of the burner holes or air channels. See the picture below. © Travis Industries 4071126 100-01195_000...

  • Page 52: Optional Equipment

    Remove the grate from both sides. NOTE: lift the burner to remove the grate. Remove the log shelf Four screws hold the center burner in place. Slide the burner to the right and up to remove. Travis Industries 4071126 100-01195_000...
  • Page 53 Center Burner Orifice chart below to identify the correct orifices. Outer Burner Orifice Look here for the orifice Screw each LP orifice 15/16” identification in so the orifice protrudes 15/16” (indicating full Center insertion). Outer © Travis Industries 4071126 100-01195_000...
  • Page 54 Use a hex wrench to unscrew the orifice. NG (Natural Gas) Orifice 5/32" Hex NOTE: when re-attaching, this pin lines up with the notch in the pilot hood. Replace the firebox components. Install the logs and embers. Replace the glass. Travis Industries 4071126 100-01195_000...
  • Page 55 The pilot flame must contact the thermocouple and unscrewed gas will come out of this port). Clockwise thermopile (see the illustration below). Adjust the pilot up or lowers the flame while counter-clockwise raises it. down as necessary. Standard Screwdriver © Travis Industries 4071126 100-01195_000...

  • Page 56: Fireback Installation

    Remove the front and rear grates (see the illustration below). 1/4" Nutdriver Remove the grate from both sides. NOTE: lift the burner to remove the grate. Remove and discard the steel ember trays. Remove and discard the steel ember trays. Travis Industries 4071126 100-01195_000...
  • Page 57 Place the side firebacks into position. Secure the clips to anchor the side firebacks. The ceramic firebacks are fragile. Ensure proper alignment of individual pieces in each step. To achieve the ideal appearance, you may need to make slight adjustments. © Travis Industries 4071126 100-01195_000...

  • Page 58: Grill Installation

    (this prevents the it allows the grill to swing bushing. Once in place the grill is grill from accidentally falling off). forward. held in place by gravity. Travis Industries 4071126 100-01195_000...

  • Page 59: Remote Control Receiver Installation (2 Options)

    Connect the receiver to the molex connector on the wiring harness. Place the receiver in a location to the left of the gas control valve (near the front of the fireplae). © Travis Industries 4071126 100-01195_000...

  • Page 60: Extra Room Power Heat Duct (Sku 98500769)

    Special Instructions for 864 ST The 864 ST has a removable cover plate shield below the heat duct connections. This allows more heat to be routed to the power heat ducts (see below for details). Otherwise the heat duct is installed the same as an 864TRV (one heat duct kit maximum, manually-controlled on/off operation –...

  • Page 61: Andiron Installation

    “a”. You may need to bend the bracket slightly to allow the andirons to stand vertically. Repeat steps “a” through “e” for the opposite side. © Travis Industries 4071126 100-01195_000...

  • Page 62: Index Index

    Wall Switch Installation..........17 Listing Details............2 Wall Switch or Thermostat Installation ......17 Log Set Installation............. 42 Wiring Diagram (Millivolt System) ......... 17 LP Conversion Instructions.......... 52 Mantel Requirements ..........37 Massachusetts Requirements ........8 Travis Industries 4071126 100-01195_000...

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